Vision. Mission. Contents. Our vision is to be the silicone partner and market brand of choice
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2 Vision Our vision is to be the silicone partner and market brand of choice Mission Our mission is from initial contact our team at Silicone Engineering strives to ensure a value added and consistently rewarding experience. Contents / / /13 14/ Facts & Figures About us Industries Served Applications Accreditations Laboratory Technical Performance Solid Sheeting Sponge Sheeting Sponge Extrusion New Product Development Other Products Contacts
3 Facts & Figures 03 All products manufactured in the UK One of the first pioneering companies dedicated to processing silicone rubber Have over 55 years of manufacturing experience Over 60% Sell to export 44 different countries Process 2,000 tonnes of silicone per annum 10t Multiple-levels of the business-to-business supply chains (B2B) Have one of the best equipped and resourced laboratories in the industry Manufacture sheeting in three formats: solid 11 sponge (cellular) fabric inserted CALENDERS EXTRUSION LINES Recycled 30,000 kgs of plastic in two years t: +44 (0) f: +44 (0) w: e:
4 04 About us Established in 1959, Silicone Engineering was one of the first companies dedicated to the processing of silicone rubber, supplying businesses with the highest quality silicone products. Bestobell Seals buys Silicone Engineering to be part of the Bestobell Group. Meggitt buys Bestobell seals and thus in return Silicone Engineering becomes part of a large PLC Group. Built our own 55,000 sq.ft. premises in Blackburn, England, UK. Calendering Our vast expertise in calendering silicone sheeting, coupled with the latest processing equipment ensures Silicone Engineering s sheeting performs at its best. Calendered sheeting lines are equipped with automated laser gauges for the tightest dimensional controls, high impingement nozzles that are used to evenly distribute the heat over the entire surface through the oven, enhancing quality, performance and repeatability. Extrusion To ensure quality we design tools for extruded profile products. Our line uses a continuous method that enables better dimension consistency. We also have a manufacturing cell dedicated to producing next generation dairy tubing using specifically dairy tubing lines. Mill Room Silicone Engineering s inhouse silicone compounding facility is equipped with some of the largest state of the art processing systems in Europe. It currently processes in excess of 2,000 tonnes of silicone rubber each year whilst maintaining full-quality control and material integrity at every stage of the process. Laboratory Silicone Engineering has one of the best-equipped and resourced laboratories in the industry. The laboratory s key equipment includes a rheometer for checking the rheological properties of silicone compounds and curing characteristics. Also a tensometer, that is used to test silicone properties to destruction like tensile strength, elongation to break, tear strength and compression stress strain.
5 About us & 2012 years experience Current Silicone Engineering was subject to a management buy-out which made us an independent company. The memorable years for Silicone Engineering Ltd. In 2005 we re-branded the business. Due to growth we set up sales offices in France and North America with a dedicated sales team specialising in the silicone rubber market. We have more than 55 years experience and using unrivalled technical resources, Silicone Engineering will work with you, closely and confidentially, to develop cost-effective silicone solutions for challenging applications. Silicone Engineering continue to be leaders in the silicone arena by providing innovative silicone solutions for a wide number of applications and industries. Our vision is to be the silicone partner and market brand of choice. Testing We conduct controlled testing to comply with guidelines set out in the international standards. Using Silicone Engineering s high-quality facilities, and its leading team of experts, you can benefit commercially through increased productivity. Our facilities are also used to formulate, test and certify all material developments to the relevant international standards. Technical Experts With combined experience of over 300 years, we have developed a wealth of experience starting from market concept through to verified application solution. B2B Silicone Engineering supplies silicone rubber products through multiple-levels of the business-to-business (B2B) supply chains on a global level. t: +44 (0) f: +44 (0) w: e: enquire@silicone.co.uk
6 06 Industries Served Aerospace 02 Automotive Communication Infrastructure Construction 05 Displays 06 Electronics Energy Food and Beverage HVAC Industrial 11 Lighting 12 Marine Mass Transit Oil and Gas 15 White Goods 16 Dairy
7 Applications 07 Matrix of materials by industry Low Combustion Hazard UL, Rated Material Vibration Reduction Acoustic Performance Softness Firmness Moisture Resistant Thermal Conductive Insulating Tear Strength Hardness Tensile Strength Elongation Legend Standard Sponge Silicone Standard Solid Silicone 16 Speciality Sponge Silicone Speciality Solid Silicone t: +44 (0) f: +44 (0) w: e: enquire@silicone.co.uk
8 08 Accreditations Quality Association Trade Association ISO 9001 Reg. number FM The standard is based on a number of quality management principles including a strong customer focus, the motivation and implication of top management, the process approach and continual improvement. These principles are explained in more detail in the pdf Quality Management Principles. Using ISO 9001 helps ensure that customers get consistent, good quality products and services, which in turn brings many business benefits. Gasket Cutters Association - UK Member The Gasket Cutters Association (GCA) is a trade association representing the specialised interests of companies engaged in the conversion of materials into gaskets for all types of industrial use. Gasket Fabricators Association - American Member The GFA is a trade association of companies which provide custom - fabricated components and services like gaskets, tapes, adhesives, polymers, die-cutting, laminating, converting, and more. Membership offers regular, productive opportunities for networking and idea sharing. UK Manufacturer s Organisation Member number EEF is a high profile community for UK manufacturers and engineers to share best practice and innovation thinking. Silicone Engineering Ltd work closely with EEF for training and development of our employees. Training includes business improvement, leadership, management, apprentice development, HR and employment law, and health, safety and environment. Hygiene Properties Food & Drug Association Regulation Compliant BfR Germany Regulation Compliant Water Regulations Advisory Scheme Approved Material Independent Testing Partners Our food contact Silicone materials comply with all regulations of FDA 21 CFR Section : Rubber articles intended for repeated use which implies that the material is not contaminated and safe to use in the food industry Silicone Engineering s material complies with BfR regulations of XV Empfehlung and colour bleed test according to BfR Empehlung part B11 & Directive EC 1935/2004. This implies that our material will not cause contaminations and is food safe. The Scheme is funded by all the UK Water Suppliers to provide an advisory service for Water Regulations. Copies of the Water Regulations Guide (including the Scottish Byelaws) are available on request. The Water Fittings and Materials Directory is available on-line via the link on the WRAS homepage. Toxikon is a preclinical contract research organization, they contract and partner with biotech, pharmaceutical and medical device industries to deliver exceptional product development services from concept to final product
9 Accreditations 09 Mechanical Properties AFS 1682 A Highly developed heat resistance silicone sponge suitable for military applications. AS standards are key to the quality and safety of the products and services we use every day. Low temperature brittleness as per AS D2137 SAE standards ensure safety, quality, and effectiveness of products and services across the mobility. SAE AMS 3195G and AMS 3196F Boeing BMS 1-60 Specification Silicone Engineering are accredited to Boeing BMS 1-60 specification for closed cell silicone sponge rubber. Flammability Properties Neon Cables to BS EN type B and C1 Flame Retardent Material to ABD 0031 issue C BSENISO Low Combustion Hazard silicone Standard (NES11) Standard (NES13) Specification Properties Customer Approvals UL 94V0 sponge rubber products UL cable styles 3133,3101, 3134, 3138, 3140 Japanese Industrial Standard JIS Z 2801:2010 (equivalent to ISO 22:2007) t: +44 (0) f: +44 (0) w: e: enquire@silicone.co.uk
10 10 Laboratory Our advanced equipment precision measures density, plasticity, hardness, colour and temperature. Silicone Engineering offers a pioneering rheometer that performs cure traces on materials and a tensometer to test silicones physical properties to destruction. At Silicone Engineering our laboratory is where concepts and ideas are born This is where the next generation of silicone products become reality. The expert team is able to formulate, test and certify material development to relevant international standards.
11 Technical Performance 11 Thermal Resistance Silicone rubber is one of the few polymers that has the ability to perform in extreme temperatures from -60 C to 230 C. Our research has proven that silicone rubber outperforms other elastomers in the general service life, compression set, and hardness. Although the material may expand during contact with some solvents, it will return back to its original dimensions. Why Silicone Rubber? Wide temperature range -60ºC to 230ºC Excellent sealing properties Long life service Good electrical insulating qualities Maintains its natural flexibility and resilience Safe to be in contact with food Low outgassing Flame retardant Ozone & weather resistant Material Type Solid Sponge GP - General Purpose FDA - FDA, EC 1935/2004 HT - High Tear FR - Flame Retardant THT - High Temperature UL - UL94v0 Rated LCH - Low Smoke & Toxicity VAC - Thermoforming Silicone vs EPDM Percentage increase in hardness Dimensional reduction in size after heat age (reduction effects sealing integrity and performance). Original Silicone Size 58mm Original EPDM size 58mm Stability Silicone Engineering s materials are designed and formulated to fulfill the requirements of high performance sealing, protection and cushioning. Silicone has outstanding resistance to weathering and a range of environmental influences such as Ozone, oxidation, ultraviolet light (UV), corona discharge, cosmic and ionising radiation. Our special performance grades are produced by adding unique additives to the formula. Enhanced characteristics can be produced to suit more specialised applications such as THT (Thermal High Temperature) and LCH (Low Combustion Hazard). Silicone rubber remained the same size throughout testing 100 o c - 17% 48mm 125 o c - 52% 28mm 150 o c - 51% 27mm Elastomer Temperature Comparison Nitrile Rubber Fluorosilicone Neoprene Fluoroelastomer EPDM Natural Rubber Silicone Rubber Minimum Temperature ºC Maximum Temperature ºC t: +44 (0) f: +44 (0) w: e: enquire@silicone.co.uk
12 12 Solid Sheeting Features & Benefits Silicone Engineering s k solid silicone sheeting is designed for high temperature/high pressure gasketing applications where adverse temperatures are present and/or where an inert, robust polymer is required, which is resilient and versatile. Our materials are manufactured in a number of formulations to provide a choice of physical properties and performance capabilities to suit a wide range of applications. Manufactured in a range of thicknesses 0.3mm (0.012 ) to 20mm (0.79 ) Thermally stable over a wide range of temperatures -60 C (-76 F) to 230 C (450 F) FDA compliant With our vast experience and over 55 years expertise in silicone rubber, we manufacture high quality silicone on calendared sheeting lines that are equipped with the latest technology. Up to 1800mm (70 ) wide on selected products Shore A hardness from BfR compliant Automated laser gauges allow for tight dimensional controls across the sheeting and high impingement nozzles are used to evenly distribute the heat over the entire surface through the oven. This enhances the quality, technical performance and consistency, resulting in excellent sealing properties. Available in a range of colours Excellent Ozone and UV resistance WRAS approved for drinking water (Water Regulations Advisory Scheme BS69200) Thickness Standard Width Max Width Length mm inches m inches m Inches m lin-ft > > > > 1-2 > > 2-4 > > 4-6 > > 6-12 > > > > >
13 13 Solid Product Availability STANDARD GRADE ksil & surasil GP ksil & surasil AMS3301 ksil & surasil AMS3302 ksil & surasil AMS3303 ksil & surasil AMS3304 ksil & surasil THT ksil & surasil FR ksil & surasil US ksil & surasil LCH ksil & surasil BSF 152 ksil & surasil BSF 153 ksil & surasil HT neutrasil ksil FA ksil VAC FDA Food & Water BFR WRAS KTW FAR Vertical 12 Sec FAR Vertical 60 Sec Fire Retardant FAR Horizontal UL94 V-0 UL94 V-1 FMVSS 302 Low Smoke & Toxic BS6853 EN NF161 Antimicrobial JISZ 2801:2000 Automotive SEA J20A USA Market AA59588 Class 2 General Purpose BSF152 BSF153 AMS3301H Oil Resistant AMS3302H AMS3303K AMS3304G t: +44 (0) f: +44 (0) w: e: enquire@silicone.co.uk
14 14 Sponge Sheeting Features & Benefits k Sponge rubber is a closed cell material that is designed for exceptionally reliable sealing, cushioning, vibration isolation and insulation. It is designed with resistance to environmental extremes, plus mechanical resilience and safety features for critical applications in transportation equipment, communications and electrical enclosures, electronic products and components, industrial machinery and appliances. Manufactured in a range of thicknesses 1.5mm (0.06 ) to 12.5mm (0.5 ) in rolls, up to 50mm in sheets (2 ) Thermally stable over a wide range of temperatures -60 C (-76 F) to 230 C (450 F) WRAS approved for drinking water (Water Regulations Advisory Scheme BS69200) Our vast experience and expertise in manufacturing silicone sponge sheets and continuous rolls is what sets us apart from the competition. Our flat, smooth skinned finish and closed cell structure results in a material that provides outstanding sealing properties. Up to 1000mm (39 ) wide Available in a range of colours Offered in densities ranging from 200kg/m 3 (12.5lb/ft 3 ) to 530kg/m 3 (33lb/ft 3 ) Excellent Ozone and UV resistance Closed Cell - water absorption typically < 3% Excellent Flexibility Silicone Engineering s k sponge sheeting provides the best quality in continuous rolls. Density Thickness Width Length kg/m³ lb/ft³ mm inches mm inches m lin-ft > > > >2.5-8 > > >
15 15 Sponge Product Availability Food & Water Fire Retardant Low Smoke & Toxic Industry Norms Defence STANDARD FDA BFR WRAS KTW FAR Vertical 12 Sec FAR Vertical 60 Sec FAR Horizontal UL94 V-0 UL94 HB FMVSS 302 BS6853 EN NF F GRADE NES711 NES713 GEC A12F88 DIN 4102 PART 1B2 MIL-R-6130C AS D TYPE 2 GRADE B ISO TYPE 2, CLASS D ASD1056 2D2 ASD1056 2D1 GP THT UL FR AS 2D1 AMS3195 AMS3196 AS 2D2 AFS FDA LCHX t: +44 (0) f: +44 (0) w: e: enquire@silicone.co.uk
16 16 Sponge Extrusion expan Silicone Engineering s range of expan sponge extrusions are manufactured in a continuous production process meaning we can provide much longer coil lengths, which significantly reduces set-up changeover times and therefore increases operational efficiency and competitive advantage. To ensure all our materials perform to the highest standards we mix our product grades in-house to meet customer specifications and requirements. Features & Benefits Thermally stable over a wide range of temperatures -60 C (-76 F) to 230 C (450 F) Closed cell FDA compliant expan is manufactured to have incredible tolerances for applications, such as thermal insulation, vibration damping, flexibility, resistance to weathering, insulation, sealing, noise reduction and thermal shielding. Sponge has low water absorbtion typically <3% Sponge available in white, grey and riox BFR compliant Additionally, we offer a FDA (Food and Drug Administration) compliant expan specifically for the food and beverage industry (white only). expan materials are ideal for industries where adverse temperatures are an issue or alternatively, where there are uneven sealing surfaces requiring a flexible material. Sponge available in several densities from 200 kg/m3 (soft) to 530 kg/m3 (very firm) Available in tube, cord, sections and profiles WRAS approved for drinking water (Water Regulations Advisory Scheme BS69200) expan products meet Water Regulations Advisory Scheme (WRAS) and EU framework directive EC 1935/2004 Sponge Extrusion Grades GP - General Purpose UL - UL94v0 FR - Flame Retardant THT - High Temperature LCH - Low Smoke & Toxicity
17 New Product Development 17 Metal Detectable is a silicone rubber that can be detected during the manufacturing phase in food and pharmaceutical industries. If eroding particles from a silicone seal were to enter the process line, they can be identified by in-line metal detection systems preventing downtime and large quantities of waste. Thermally Conductive Silicone is a closed cell, thermally conductive silicone sponge. The sponge offers thermal conductivity which dissipates heat away from the source. By allowing heat to pass through the sponge, it allows systems to run at a higher rate without the worry of overheating. provides an answer for cooling problems within application. k FDA Sponge Food Grade FDA approved silicone sponge is the ideal material for the food, beverage and pharmaceutical industry. Tested and fully approved by the Food and Drug Administration for the full list of ingredients within the sponge formula, the sponge can be used with complete safety in food applications, whether the food be dry, aqueous or fatty. Available in sheets, rolls and extrusion, our FDA sponge material has excellent sealing properties and with water absorption typically <3% water and dust ingress is prevented when in application. neutra Antimicrobial neutra is an anti-microbial silicone scientifically proven to prevent the growth of MRSA, E-Coli and Salmonella. neutra offers microbial protection, is tasteless, odourless, non-toxic, non-leaching and non-corrosive. It has been tested to and comply with the requirements of the U.S. Food and Drug Administration (FDA) regulation 21CFR for rubber articles in repeated contact with food, and EC1935/2004 on materials and articles intended to come into contact with food. It has also been tested to the Japanese Industrial Standard JIS Z 2801:200 which measures antibacterial activity in hydrophobic materials. t: +44 (0) f: +44 (0) w: e: enquire@silicone.co.uk
18 18 Other Products Reinforced Sheeting The insertion calendar extends silicone sheeting capabilities to include fabric such as glass cloth, polyester and Nomex to be coated in Silicone Engineering k range of solid materials. Whether you produce high performance automotive hoses, heater pads or reinforced gaskets, Silicone Engineering will reinforce silicone to your exact requirements. Dairy Silicone Engineering s sura DS range of dairy tubing offers the highest durability, flexibility and hygiene performance and is what sets us apart from the competition. Our material is designed to reduce risks of bacteria due to a smooth bore which reduces milk build up. The smooth bore also improves milk flow and as a result produces higher milk yields. Silicone Solid Extrusion Our sura range of solid extrusion grades is specifically formulated to process on our extrusion lines. FDA, BfR and WRAS approved, our sura extrusions can be processed as tubing, cords, profiles and sections in a range of hardnesses, colours and thicknesses. Silicone Cable Using our extensive in-house compounding facilities and unique technical expertise, Silicone Engineering is able to produce custom made formulations to meet your exact requirements. Silicone Engineering was one of the first companies in the UK to manufacture silicone rubber insulated cables.
19 Contact Details 19 Address Silicone Engineering Ltd. Greenbank Business Park Blakewater Road Blackburn Lancashire United Kingdom BB1 3HU T. +44 (0) F. +44 (0) E: W: If you require further information, samples or literature you can use our websites General Enquiry page. Follow us on Follow us on...
20 Headquarters: Silicone Engineering Ltd Greenbank Business Park Blakewater Road Blackburn Lancashire BB1 3HU T. +44 (0) F. +44 (0) European Office: Silicone Engineering Ltd Parc d activité CICEA 2 Bâtiment 4, 4, rue du courtil BRUZ, FRANCE T. +33 (0) North American Office: Silicone Engineering Ltd Hwy 111, Suite La Quinta, CA T
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