Safe and sustainable solutions. With Schöck products and services.

Transcription

1 Safe and sustainable solutions. With Schöck products and services.

2 Safe, efficient, progressive. Welcome to the world of Schöck products and services. Schöck products have been synonymous with safe, efficient and progressive construction for more than 50 years. Schöck has made a name for itself in the construction industry, mainly as a pioneer and market leader for load bearing thermal insulation elements. But you can also rely on us as an experienced partner for reinforcement and formwork technology, not least because we combine superior product quality with comprehensive personal service, as we would like to illustrate in this brochure. We hope you enjoy learning more about us. 2

3 Contents 04 Page Planning and service Expert support for all Schöck products: from planning right through to execution Page 10 Thermal insulation Schöck Isokorb, Schöck Novomur and Schöck Thermoanker: for thermal bridge prevention Page 30 Reinforcement technology Schöck Dowel and Schöck ComBAR : for lean, sustainable construction Page 38 Formwork technology Schöck ASE formwork: the perfect frame for concrete elements Page 42 Schöck international In 30 countries and on four continents: global sales locations and partners 3

4 Build on our international experience. Make the most of Schöck s service for your individual requirements. 4

5 Planning and service Efficient construction is only possible when topclass products are combined with top-class service. This philosophy has prompted Schöck to design a comprehensive portfolio of services for you to support the integration of our innovative solutions into your project, from pre-planning through to execution. Make your day-to-day work easier and put the international experience and expertise of our specialists to use in your construction projects. 5

6 Quality and safety around the world. International approvals and certifications. Build with piece of mind wherever you are: International certifications In many countries the superior quality and safety of the products designed by Schöck have set the benchmark for energy efficient and convenient construction. They have been tested and certified by impartial international technical certification agencies so you can rely on Schöck products wherever you are. CNIISK V.A. Kucherenko Central Scientific Research Institute for Building Structures in Russia. Safety certified black on white: Technical approvals by DIBt, the German Institute for Construction Technology The BBA issues technical approvals for construction products in the UK Netherlands seal of quality: The KOMO certificate for construction products Energy-efficient installation in passive houses: Components certified by the German Passive House Institute Documentation of safe and sustainable construction solutions: Approvals issued by CSTB in France Signed and sealed safety: Certificates issued by ITB in Poland 6

7 Planning and service International approvals and cooperation agreements Something is always being built somewhere. But the requirements in terms of construction products are not the same everywhere. So it is reassuring to know that Schöck solutions have been certified by numerous technical certification agencies and recognized institutions around the world. And that we are constantly striving to improve our products in collaboration with international partners. So you can be sure of opting for the right product each time no matter where you are. Worldwide research and development: Global cooperation agreements Architecture is constantly having to face new challenges: from new trends to stricter energy regulations and new construction materials. Which is why Schöck cooperates with the world's leading research institutes and universities. By working on joint projects and exchanging lessons learned, Schöck can continuously improve its products and extend its technological lead. Delft University of Technology, Netherlands Empa, Switzerland European Cooperation in Science and Technology EPFL, Switzerland University of Toronto, Canada Oxford Brookes University, England 7

8 Lay the foundations for successful construction projects. Design, customer service and logistics. Questions? Our in-house engineering and sales team can help Whether your solution is standard or customized: make sure you are in safe hands, starting at the planning stage. Our experienced Schöck international team can offer you expert support tailored to your individual project requirements, answering your questions on structural design or installation and offering advice over the telephone or by , including detailed calculations and solutions for your specific project. ``Tender support Help in creating or answering tenders ``Design support Ensure correct and efficient application of Schöck solutions. ``Technical proposals Help with any structural questions you may have. ``Layout plans, details and section drawings Customized to fit your specific project. ``Customized solutions For non-standard requirements or installation situations. Tel.: Fax:

9 Planning and service Planning support Cost-efficient, sustainable and good design creates a solid foundation for a successful construction project. Schöck offers comprehensive support to help you: Schöck design engineers can answer all your questions on structural design and installation. Your order is in good hands: From enquiry to delivery Rest assured that Schöck will deliver as per your request. The international team at Schöck can advise you on questions relating to your order and to logistics requirements, and tracks the delivery of your consignment right to its destination. Comprehensive information online: The Schöck website Obtain product information, certificates and detailed information on the effects of thermal bridges from the Schöck website. Reference projects and videos are also available online. 9

10 Build balconies for the future. Efficient thermal insulation for reinforced concrete connections. Thermal bridges on outer cantilevered parts of a building, such as balconies, are an important cause of increased heat loss, condensation and mould formation. Schöck Isokorb is your effective answer. As a load bearing thermal insulation element, it provides a thermal break between reinforced concrete components while at the same time complementing the structural design. Schöck is continuously setting new standards in this field. 10

11 Thermal insulation Schöck Isokorb 11

12 Our solution to a growing demand. Schöck Isokorb. The benefits: ``Efficient thermal insulation Reduces operating costs for heating with savings in energy costs of up to 11 % 1). ``Protection against building damage Reduces damage to buildings due to condensation and mold. ``For home comfort Comfort is in and warm floors are possible with Schöck Isokorb protecting the flooring from moisture and condensation. ``Ease of installation The integrated compression module allows the Isokorb element to be easily installed. ``Certified quality Schöck Isokorb is approved by various international technical certification agencies. Schöck Isokorb thermally separates external reinforced concrete components from the main building structure 1) depending on the design of the building 12

13 Thermal insulation Schöck Isokorb The Schöck Isokorb thermal break element, with its low thermal conductivity and integral load bearing capacity offers the ideal solution for thermal bridging. Manufactured from state-of-the-art materials - stainless steel and HTE (High Thermal Efficiency)-modules with steel fibre reinforced UHPC (Ultra High Performance Concrete) - Schöck Isokorb guarantees the highest quality thermal separation of balconies and floor slabs. The dramatically reduced thermal outflow means energy savings and higher surface temperatures inside while minimizing the risk of condensation, damage and mold growth. For more information and literature: ``export@schoeck.com ``Tel.:

14 Build balconies for the future. Efficient thermal insulation for reinforced concrete connections. Thermal bridges on cantilevered parts of a building, such as balconies, are frequently the cause of increased heat loss, damp walls and mold formation. Schöck Isokorb XT is your effective answer. As a load bearing thermal insulation element, it provides a thermal break between reinforced concrete components while at the same time strengthening the structural design. Schöck is continuously setting new standards in this field. The new generation of load bearing thermal insulation elements has significantly improved thermal insulation performance. 14

15 Thermal insulation Schöck Isokorb XT 15

16 Our solution to growing demands. The new Schöck Isokorb XT generation. Your benefits: With the enactment of EnEV 2014, the statutory requirements for thermal insulation on building envelopes have become even more stringent.schöck Isokorb XT is just the solution you are looking for.opt for product types KXT and QXT to benefit from the following advantages of the new Schöck Isokorb XT generation: ``Improved thermal insulation Significant improvement in thermal insulation performance now that we have incorporated optimised HTE Compact pressure bearing pads and made them smaller while maintaining the same load bearing capacity. ``Optimised load capacity concept Tailored precisely to the needs of Schöck customers for enhanced cost efficiency and better building physics planning results. ``Superior fire protection Satisfies the requirements of REI 120, the stringent European fire resistance class Certified quality Schöck Isokorb XT product variants are approved by DIBt, the German Institute for Construction Technology, and certified by the Passive House Institute in Darmstadt, Germany. The unambiguous marking on Schöck Isokorb XT makes it easy to quickly and reliably check correct installation. 16

17 Thermal insulation Schöck Isokorb XT Schöck Isokorb XT with particularly good thermal insulation performance is constantly raising the benchmark for energy efficient construction: The new generation of this load bearing thermal insulation element allows you to minimise thermal bridges even more effectively ideal for complying with energy conservation regulations (EnEV) and for building to passive house standards. The extended range of types now offers even more scope for planning and executing cantilevered elements. For more information and literature: `` ``Tel.: Efficient thermal insulation for parapets. Schöck Isokorb type AXT offers an efficient and permanent alternative to cladding parapets in insulation material and it is certified by the Passive House Institute in Darmstadt, Germany. 17

18 Put your trust in efficient connections. The clever solution for steel and reinforced concrete. Minimizing thermal bridges is particularly important when connecting steel elements to reinforced concrete structures. As is time- and cost-effective installation on site. The Schöck Isokorb type KS offers a clever solution: this load bearing thermal insulation element allows for a high degree of prefabrication at the steelworks and combines structural reliability with superior thermal insulation. 18

19 Thermal insulation Schöck Isokorb type KS 19

20 The solution for outstanding designs. Schöck Isokorb type KS. The benefits: The Schöck Isokorb type KS is the optimum solution for connecting cantilevered steel elements to reinforced concrete structures. The load bearing thermal insulation element offers: ``Efficient thermal insulation Superbly effective for thermal breaks between steel and reinforced concrete. ``Superior load bearing capacity Reliably transfers bending moments and shear forces. ``Large design freedom Plenty of design options with virtually no restrictions on planning and installation. ``Certified quality The Schöck Isokorb types KS and QS have been approved by various international technical certification agencies. The Schöck Isokorb type KS uses state of the art technology to ensure thermal breaks for modern balconies. 20

21 Thermal insulation Schöck Isokorb type KS Schöck Isokorb type KS is ideal for connecting steel elements to reinforced concrete structures. It minimizes thermal bridges between the components while at the same time transfering high loads. Making it easy to solve the thermal and structural issues of designing modern balconies. For more information and literature: ``Tel.: For connecting wooden structures When connecting wooden elements to reinforced concrete structures the Schöck Isokorb type KSH can also be used to provide an efficient thermal break. 21

22 Stay ahead on steel structures. The elegant thermal insulation solution. Canopies and balconies, cantilevered or supported structures: the Schöck Isokorb type KST is ideal for steel-steel connections secure and structurally optimized. This modular thermal insulation element reliably mitigates the risk of condensation, mold formation and corrosion. 22

23 Thermal insulation Schöck Isokorb type KST 23

24 Effectively combat thermal bridges. Schöck Isokorb type KST. The benefits: Don't compromise when it comes to steel connections; opt for the efficient solution to prevent thermal bridges. The Schöck Isokorb type KST offers multiple benefits: ``Thermally separated connections Steel structures with no risk of condensation, mould or corrosion. ``Wide range of possibilities Modular layout permits many design options with virtually no restrictions on creativity and installation. ``Certified quality The Schöck Isokorb type KST has been approved by various international technical certification agencies. Strong steel-steel connections. The Schöck Isokorb type KST guarantees efficient thermal breaks. 24

25 Thermal insulation Schöck Isokorb type KST Performance you can count on: The Schöck Isokorb type KST reliably prevents thermal bridges at structural steel joints. It is the only thermal break product in steel construction to satisfy the present requirements governing thermal insulation in construction. For more information and literature: ``Tel.: Also suitable for renovation projects Balconies on renovated buildings not only improve the comfort of the home, but also increase its value. Regardless of whether the balconies are wooden, steel or reinforced concrete, Schöck Isokorb type KST can create thermally separated balcony connections for renovation projects. 25

26 Create a comfortable home. Make it warm and dry. Conventional masonry or thermal insulation solutions absorb moisture on site, especially during the structural building phase. Insulation effectiveness is strongly reduced as a result. This can lead to increased thermal losses and heating costs in the finished building, as well as damage caused by the formation of condensation and mould during the drying phase. Schöck Novomur insulates the base of the building properly from the beginning: This water-repellent thermal insulation element provides reliable thermal insulation right from the start. 26

27 Thermal insulation Schöck Novomur 27

28 Effective thermal insulation for basement slabs. Schöck Novomur. The benefits: Schöck Novomur is an energy-saving masonry element for state of the art buildings. This cost-efficient solution offers further benefits: ``Good load bearing capacity Adapted to various structural demands: Schöck Novomur light for single family homes and Schöck Novomur for apartment buildings. ``Effective thermal insulation Reduces energy costs and prevents damage caused by damp and mould. ``Water-repellent material A dry structure and effective thermal insulation right from the start as virtually no moisture is absorbed during the construction phase. ``Smooth construction workflows No additional workload, unlike designs using conventional offset blocks. Schöck Novomur prevents moisture being absorbed into the masonry during the construction phase. 28

29 Thermal insulation Schöck Novomur Schöck Novomur is a thermally insulating, water-repellent masonry block. Schöck Novomur ensures highly effective thermal insulation at the base of a building, and a smooth construction process workflows. Thanks to its water-repellent properties, Schöck Novomur absorbs practically no moisture during the construction phase and thus prevents thermal bridges right from the start. For more information and literature: ``export@schoeck.com ``Tel.: Vol.-% average moisture content traditional insulation block Novomur insulation block Hydrophobic properties of Schöck Novomur Porous masonry blocks absorb a lot of moisture in a very short time, but take several years to get rid of it again. During this time, their thermal insulation performance is extremely weak. By contrast, Schöck Novomur is water-repellent as per DIN , thus ensuring vastly improved thermal insulation right from the start actual moisture content time in months 29

30 Design facades with more energy efficiency. With glass fibre reinforcement made by Schöck. Schöck Thermoanker is the energy-efficient alternative to frequently used stainless steel lattice girders in core-insulated sandwich and element walls. The thermal conductivity of this innovative glass fibre reinforcement made by Schöck is very low, thus improving the thermal insulation properties of core-insulated walls. 30

31 Thermal insulation Schöck Thermoanker 31

32 The intelligent alternative to stainless steel. Schöck Thermoanker. The benefits: Whether you are building a cellar in a single-family home or a multi-storey, industrial or commercial residential structure: The Schöck Thermoanker substitutes conventional connecting devices such as stainless steel lattice girders when reinforcing core-insulated sandwich and element walls. It optimizes the fabrication process and the thermal properties of the overall structure. ``Optimum insulation performance Glass fibre reinforcement with outstanding thermal properties. ``Multi-purpose Spacer and connecting device combined in a single product solution. ``Flexible design options Build sandwich and element walls up to 6 12 m. ``Cost-efficient storage Saves warehousing space in prefabricating plants. ``Versatile For use with any type of insulating material. ``Corrosion resistant Suitable even with thin concrete cover. ``Certified safety The Schöck Thermoanker is tested and approved by DIBt for element and sandwich walls. The Schöck Thermoanker substitutes conventional anchor solutions for sandwich and element walls. 32

33 Thermal insulation Schöck Thermoanker Opt for Schöck Thermoanker, a product of the future: The glass fibre reinforcement for core-insulated sandwich and element walls acts as a connecting element and spacer while at the same time vastly improving the thermal insulation properties of the wall. Compact and easy to install, it also improves fabrication efficiency and reduces costs. For more information and literature: ``export@schoeck.com ``Tel.: For suspended façades The Schöck Thermoanker is suitable, not only for supported, but also for suspended façades thus giving planners and architects enhanced design scope. 33

34 Create elastic connections. With flexible expansion joints. Whether you are constructing concrete slabs in high-rise buildings or underground garage floor slabs: Expansion joints effectively prevent cracks caused by shrinkage and temperature variations. Conventional expansion joint designs, such as corbels are, however, laborious to install and take up a lot of space. Schöck Dowel is an efficient and economically viable alternative: this intelligent solution simplifies the planning and execution of expansion joints while at the same time making the best possible use of the available space. 34

35 Reinforcement technology Schöck Dowel 35

36 Fit for heavy duty. Schöck Dowel. The benefits: Save time and money when designing expansion joints. The Schöck Dowel is an efficient and cost-effective alternative to conventional designs. ``Simplified planning and execution No need for corbels or sliding bearings. ``Maintenance-free Made of non-corroding stainless steel. ``Certified safety Schöck dowel systems are DIBt tested to EC2 and approved for joint widths up to 60 mm. ``Structural stability Reliable load transfer and excellent anchorage in the concrete. ``Superb fire protection properties Fire resistance class R 90 (90 minutes) with the optional fire protection collar. Shöck Dowels ensure easy planning, simple reinforcement layouts and easy execution, even with complex expansion joints. 36

37 Reinforcement technology Schöck Dowel The Schöck Dowel easily and safely transfers high shear forces across expansion joints. It simplifies planning and execution, giving it a huge advantage over conventional solutions. The reinforcing element is made of non-corroding stainless steel, and is supplied ready for installation: for secure, maintenance-free connections. For more information and literature: ``export@schoeck.com ``Tel.: Specially designed for lesser loads Schöck ESD single shear dowels are designed for comparatively thin components and small loads, such as balconies and soundproof walls. 37

38 Feel permanently safe in any surroundings. Reinforcement technology for special building structures. 38

39 Reinforcement technology Schöck ComBAR Steel reinforcement has its limits in corrosive environments or areas that are exposed to electro-magnetic influence. Which is why Schöck ComBAR is ideal for use in the cores of special buildings. The material properties of this glass fibre reinforcement are similar to reinforcing steel, but it doesn't rust and isn't magnetizable, and is neither electrically nor thermally conductive. It is a high-strength and durable building material that opens up whole new perspectives for engineers and contractors. 39

40 The durable reinforcing alternative. Schöck ComBAR. The benefits: The high-quality ingredient materials and a unique machining process give Schöck ComBAR reinforcement its outstanding structural, physical and chemical properties. The glass fibre reinforcement is particularly suitable for the following applications: ``Electricity transmission Avoids induction and stray currents in the surrounding reinforcement. ``Temporary reinforcement in civil engineering Easy for tunnel boring machines to drill through. ``Sustainable infrastructure High-strength and corrosion resistant. ``Certified safety All of the components in the Schöck ComBAR portfolio have been tested to German DiBt approval specifications. ``Façade construction Corrosion resistant, minimum concrete cover is sufficient. ``Research facilities Unaffected operation of electro-magnetic laboratory equipment. ``Tram trackways Avoids interference of trackway reinforcement and signalling systems. Schöck ComBAR glass fibre reinforcement is ordered and installed just like conventional reinforcing steel. 40

41 Reinforcement technology Schöck ComBAR Schöck ComBAR is a coated glass fibre reinforcement bar that is either straight, has studded ends, or is bent, and guarantees lasting structural stability. The material is corrosion resistant, non-magnetic, much lighter than steel and neither electrically nor thermally conductive. All of which makes Schöck ComBAR the ideal reinforcement for corrosive environments or for areas exposed to electro-magnetic fields. As it is easily machinable, Schöck ComBAR is also ideal for temporary reinforcement. Contact and advice: A dedicated team of specialist advisors is available to help with the widely diverse applications of ComBAR reinforcement. `` ``combar@schoeck.de ``Tel.: Material properties Proof of 100 years durability has been documented for all Schöck ComBAR components as per fib (The International Federation for Structural Concrete). The material has other compelling properties as well. non-conductive non-magnetic high tensile strength F C Geringe Wärmeleitfähigkeit non-corrosive easily machinable 41

42 Create the perfect frame. The lean solution for formwork. Formwork elements made of timber or polystyrene are frequently used in the manufacture of prefabricated concrete elements. The subsequent removal and disposal of the formwork and post-processing of the concrete elements costs both time and money. That is not the case with Schöck ASE formwork; Made of high density fibre-reinforced concrete, they create a high-quality finish for walls, floors and openings. And because they eliminate the need to remove the formwork, Schöck ASE enables lean, cost-efficient fabrication, both at the prefabricators and on site. 42

43 Formwork technology Schöck ASE 43

44 The perfect finish for concrete construction elements. Schöck ASE formwork. The benefits: Schöck ASE formwork elements ensure a high quality finish for concrete elements. They offer many benefits, both at the prefabricating plant and/or on site: ``Easy to install Improved efficiency at the prefabricating plant and/ or on site. ``Save time and money No need to remove struts and dispose of conventional formwork. ``Strong connection The profile on the back ensures optimum grip in wet concrete. ``The right size for each application A broad range of products for door openings, balconies, slabs and staircases. Schöck ASE formwork combines lean construction with clean surfaces. 44

45 Formwork technology Schöck ASE Schöck ASE formwork improves the finish of concrete elements and plays a key role in ensuring efficient production. The smooth surfaces are ready for painting and eliminate the need for time-consuming post-finishing treatment. There is also no need for costly and time consuming temporary timber or polystyrene formwork - also saving disposals costs. For more information and literature: ``export@schoeck.com ``Tel.: High quality concrete finish Unlike conventional formwork, Schöck ASE eliminates the need to post-treat the concrete surface. These formwork elements have a clean, homogeneous concrete surface without any cavities, creating a high quality finish that is ready for painting. 45

46 Wherever you need us. Schöck is at your service around the globe. Sales offices Partners 46

47 Schöck international Sales offices and partners Schöck's international sales offices and partners ensure your access to our product solutions and expert advice from around the globe. You can contact Schöck directly in 30 countries and on four continents. For all other enquiries our export team at Schöck Bauteile GmbH, in Germany, is at your disposal (see other countries below). Europe Austria Schöck Bauteile Ges.m.b.H Tel.: office@schoeck.at Belgium Schöck België bvba Tel.: info@schock-belgie.be Croatia Nosivi Građevinski Elementi d.o.o. Tel.: info@schoeck.hr Czech Republic Schöck-Wittek s.r.o. Tel.: wittek@wittek.cz Denmark HauCon A/S Tel.: info@haucon.dk Finland HauCon Finland Oy Tel.: info@schoeck.fi France Schöck France SARL Tel.: etudes@schoeck.fr Germany Schöck Bauteile GmbH Tel.: schoeck@schoeck.de Asia Hungary Schöck Hungária Kft Tel.: info@schoeck.hu Russia ООО Шёкк Tel.: nikolay.pavlov@schoeck.ru Japan ショックジャパン株式会社 Tel.: info@schoeckjapan.com Ireland Contech Accessories Ltd Tel.: sales@contech-accessories.ie Slovakia Schöck-Wittek s.r.o. Tel.: wittek@wittek.cz United Arab Emirates Schoeck ME FZE Tel.: info@schoeck.ae Italy Schöck Italia GmbH S.r.l. Tel: info@schoeck.it Slovenia Schöck Bauteile Ges.m.b.H. Tel.: info@schoeck.si South Korea Jerry Lee Tel.: jerry.lee@schoeck.com Sweden HauCon Sverige AB Tel.: info@haucon.se North America Latvia SIA Materiāli Tel.: distanceri@betonam.lv Luxembourg Schöck Luxembourg Tel.: info@schock-luxembourg.lu Netherlands Schöck Nederland b.v. Tel.: info@schock.nl Norway HauCon Norge AS Tel.: post@haucon.no Poland Schöck Sp. z o.o. Tel.: biuro@schock.pl Switzerland Schöck Bauteile AG Tel.: info@schoeck-schweiz.ch United Kingdom Schöck Ltd Tel.: design@schoeck.co.uk Turkey PYS Proaktif AS Tel.: proaktif@pys-proaktif.com Canada Schoeck Canada Inc. Tel.: info@schoeck.ca United States Schöck USA Inc. Tel.: info@schock-us.com Australia Australia Laros Technologies PTY Ltd Tel.: office@laros.com.au Other countries Schöck Bauteile GmbH Tel.: export@schoeck.com 47

48 Schöck Bauteile GmbH Vimbucher Strasse Baden-Baden, Germany Telephone: Fax: export@schoeck.com / /INT/160034