Build on your success. Build with innovative products from Schöck.

Transcription

1 Product Catalogue

2 Build on your success. Build with innovative products from Schöck.

3 Schöck has grown to become Europe s leading supplier of innovative thermal insulation, noise impact suppression and reinforcement technology solutions to the construction industry. The Schöck Isokorb thermal break element is currently the major product range, leading the market in balcony, canopy and beam connections for residential, industrial and commercial buildings. Thermal insulation Schöck Isokorb and Schöck Novomur : Effective countermeasures against heat and energy loss and prevention against damp, mould growth and structural damage. Schöck Isokorb 4-17 Schöck Novomur Impact sound insulation Schöck Tronsole : Stops sound reverberation and structure-borne sounds from spreading outward from the stairway thereby contributing to a quiet environment. Schöck Tronsole Schöck dowel systems Schöck Bole Reinforcement technology Schöck Bole punching shear reinforcement, Schöck dowels shear load connectors and Schöck ComBAR reinforcement made of glass fibre reinforced polymer, help ensure efficient construction. Schöck ComBAR Schöck ComBAR Thermo-Anchor Shuttering elements Schöck shuttering elements for the perfect finish to the concrete structure. Schöck ASE Schöck planning and consultation service

4 A solution that sits comfortably with everyone. The Schöck Isokorb thermal break element. 4

5 Thermal bridges are a frequent cause of increased heat and energy loss, dampness and mould formation. The problem arises particularly on cantilevered elements such as balconies. The Schöck Isokorb provides construction experts with an effective countermeasure, not only by thermally separating element from one another, but also acting as a structural component. This is why it is referred to as a load-bearing thermal insulation element. If the Schöck Isokorb didn t already exist it would have to be invented! What is a thermal bridge? Thermal bridges are areas in the external envelope where, due to material and/or design, a greater outward flow of heat occurs than in adjacent areas. A distinction is made between geometrical thermal bridges (the principle of increased surface area with cooling fin effect ) and material thermal bridges (coupled components with differing thermal conduction). In practice there is often a mix of both effects. The classic example of this is the balcony slab. Thermal imaging dramatically demonstrates the increased outflow of heat. The dangers of thermal bridges In the area of the thermal bridge the temperature of inside surfaces drops to such a degree that during the cold months there is a serious risk that the temperature will fall below the dewpoint. This leads to condensation and mould growth, which is one of the major sources of respiratory allergies such as asthma. dewpoint A dramatic temperature decrease will result in condensation and mould growth. Expensive side effects Due to the increased outward flow of heat around the thermal bridge more heating energy has to be used in order to maintain a constant room temperature. Thermal bridges can be responsible for up to a third higher energy requirements. The Schöck Isokorb is a noticeable factor in energy savings. 5

6 The leader in thermal and sound insulation. The new Schöck Isokorb XT with HTE Module. Improved insulating material Decreased thermal conductivity thanks to Neopor 1) (λ = W/(m K)) Increased insulation thickness The insulating element thickness of the Schöck Isokorb XT is 120 mm. Optimised shear force rods Compared to the Isokorb with an insulation thickness of 80 mm, the angle of inclination of the shear rods is less but with equal load bearing capacity. For improved impact sound insulation. MODULE Optimised HTE module Schöck has once again improved the time-tested HTE (High Thermal Efficiency) module that has been used for many years: A new recipe for the heavy-duty micro-steel fiber concrete with the aggregate Kronolith 2) increases the thermal insulation of the HTE module by more than 40% with a same cross section. The new HTE module also keeps its impressive load capacity and its time-tested safety features. The result is a excellent combination of high load capacity and optimized thermal insulation. This innovative solution is one of the keys to the low thermal conductivity of the Schöck Isokorb XT. 6

7 Schöck, the inventor and innovator of the Isokorb has once again redefined state-of-the-art when it comes to thermal break technology. With the Isokorb type XT we have taken a further step into the future by achieving 30 % more thermal insulation and 50 % more impact sound insulation. This exceptional combination of thermal insulation and impact sound protection performance for balconies and walkways is confirmed by the XT being the only element of its type to be accredited to German Passivhaus standard. Approved by the Passivhaus Institute 5) Top thermal insulation element for cantilever balconies. Now even passive houses can be constructed with free cantilever balconies without a problem. The new Schöck Isokorb XT is approved as a low thermal bridge construction by the Passivhaus Institute. 1) Neopor is a registered brand name of BASF 2) Kronolith is a registered brand name of KRONOS ecochem 3) Average over all types KXT and QXT in comparison with the corresponding Isokorb types K and Q with d = 80 mm w.r.t. equiv. R eq. 4) In comparison with the Schöck Isokorb types with d = 80 mm with height 180 mm w.r.t. L n,v,w. 5) Passivhaus Institute, Darmstadt, Top class impact sound insulation The Schöck Isokorb XT provides 50 % better impact sound insulation. 4) This means that compliance with the future planned minimum requirements for balconies and the existing minimum requirements for covered balconies are mostly met without any additional floating flooring. 7

8 Thermal insulation for concrete-to-concrete construction. The Schöck Isokorb type K with HTE-Module. 80 mm The original Optimized through experience and research over 25 years. The Schöck Isokorb thermally separates external reinforced concrete components from the main building structure. Excellent thermal insulation Thanks to HTE compression modules, minimized reinforcement content, and improved Neopor insulating material. 8

9 The Schöck Isokorb, with an insulation thickness of 80 mm or 120 mm and HTE modules, offers guaranteed safety and efficiency. With its perfected and detailed solutions, there are many engineering, design and handling advantages for the construction site. MODULE Installation-optimised Whether it's on the building site or at the precaster: No more snags when installing into the reinforcement. This is ensured by particular product components in the Isokorb. With Schöck Isokorb, the fixing of the tension rods is not done by welding distributor, as before, but is instead released with a plastic bars profile, which also shields the fire protection plates. A clever clip technology in the HTE module contained with in the insulating material ensures proper fixing of the shear rods and compression modules. The special form of the shear rods and the flush arrangement of the HTE compression modules with in the insulation saves additional time and costs in installation in any situation. This has also been verified in case studies. 9

10 Thermal insulation for concrete-to-steel construction. The Schöck Isokorb type KS. Reliable For the heat-insulated connection of steel constructions to reinforced steel components. Ideal Considerably reduces heat losses in the connection area. Security in planning Offers security by means of ongoing self- and thirdparty supervision. The Schöck Isokorb Typ KS insulates modern balcony systems with modern technology. 10

11 The ideal connection of steel constructions to reinforced steel components not only handles heavy loads, but also insulates components with excellent thermal results. With the Schöck Isokorb Typ KS/KSH for steel and wood constructions, Schöck achieves best of both worlds. This is an easy solution for modern balcony designs both from a technical and building design standpoint. Simple installation Reduces assembly time at the construction site. Quality Permanently protected from corrosion with components made of non-corroding steel. Cost-effectiveness Allows building work to progness until the assembly of the steel work. For connection of steel constructions Schöck Isokorb type KS: for freely projecting steel beams in reinforced steel For connection of wood constructions Schöck Isokorb type KSH: for freely projecting timber constructions Holzbalkon Schöck Isokorb type QS: for the transfer of shear-/ tension- and compressive forces Schöck Isokorb type QSH: for the transfer of shear forces with timber constructions Balkon Decke Holzbalkon auf Stütze Stahlbetondecke Stütze 11

12 Meets requirements for thermal insulation. The Schöck Isokorb type KST. Freedom in planning No complicated constructions and no restrictions in planning and execution. High load capacity High load capability for bending moments and shear force. Maximum quality and reliable anti-corrosion protection, as it is made entirely of non-corroding steel. Reliable For the thermally-insulated connection of steel constructions to steel constructions. Schöck Isokorb Type KST for cantilever steel structures. Load-bearing and insulating at the same time with maximum design flexibility. Modular structure Suitable for all profile sizes and structural demands. Security in planning thanks to structural standards, thorough planning documents and expert consultation. Research institute confirms effectiveness of Schöck Isokorb KST: The fact that the global reduction of CO 2 emissions is also an important objective in steel construction is illustrated by the EEBIS European Research Project. The EEBIS project was also the impetus for additional detailed studies carried out in the area of thermal bridges in steel construction by the RWTH Aachen. The results are clear: None of the common solutions meet legal requirements for thermal insulation and energy conservation, with one exception: the Schöck Isokorb KST. As the only thermal separation for steel construction, the KST satisfies all regulations and thus offers 100 % security in planning, minimized energy costs, and no danger of structural damage. 12

13 Free cantilever beams or canopies, balconies or walkways, the Schöck Isokorb type KST offers complete freedom of design when it comes to steel construction. The unit is able to withstand extremely demanding loads and is effective against bending moment and shear force. Its stainless steel components mean that the unit is corrosion-resistant f RSi = 0.82 > 0.75 HEA 200 steel beam separated by thermal break element Schöck Isokorb type KST 16. f RSi = 0.51 < 0.75 An HEA 200 steel beam through 80 mm insulation f RSi = 0.50 < 0.75 An HEA 240 steel beam through 80 mm insulation. f RSi = 0.47 < 0.75 An HEA 200 steel beam with thermal separator 5 mm PTFE, stainless steel bolts. Tests by the OISD* show: Only one of the above met the necessary legal energy protection requirements** the steel beam incorporating the Schöck Isokorb type KST. *Oxford Institute for Sustainable Development (OISD) **With the critical temperature factor f RSi 0,75. 13

14 Renovation concept. With Schöck Isokorb type KST. Thermal break between steel balcony and timber beam floor. Thermal break for timber beam floors. In many old buildings the intermediate floor is a timber beam structure. To produce a thermally separated balcony connection the floor structure is partially exposed in the connection area. A steel profile with a faceplate is then fixed to the wooden beams. The Schöck Isokorb KST is connected to the faceplate at the point where the facade is penetrated. The steel structure for the new balcony is mounted from outside. The vertical loads in the connection area are passed into the wall through new supports realised by cast concrete. This ensures an optimal thermal break between the balcony and the slab. The benefits of the Schöck Isokorb at a glance. Effective thermal insulation Design flexibility Protection from structural damage Modular construction Savings on heating costs Simple installation 14

15 85% of existing buildings are poorly insulated or not insulated at all. It is therefore necessary to upgrade older buildings using extensive thermal insulation measures. Preventing thermal bridges at the balcony connection is critical, if the solution is to meet full compliance with the Building Regulations. Incorporating the Isokorb at the balcony connection means that it is possible to guarantee the same high standard of thermal performance for balcony renovation work as was previously only available for new buildings. Experienced structural engineers from our Design Support Department are on hand to provide any help you may require in developing specific proposals for refurbishment projects. Thermal break between concrete balcony and reinforced concrete inner slab. Simple solution for reinforced concrete slabs. When dealing with an existing load bearing RC slab, the first step is to cut the concrete back where the balcony has to be connected, exposing the reinforcement. After that a steel angle plate (see illustration) is fixed on site. Concrete is poured into the cut-back area to complete and strengthen the bond between the steel components and the existing slab, creating a load bearing connection. The thermal break is formed by fitting the type KST Isokorb to the steel angle plate. This creates two options for the external connection a steel balcony using a front plate, or a concrete balcony, using a front plate with pre-welded tension bars. Thermal break between steel balcony and reinforced concrete inner slab. The renovation solutions guarantee compliance with the requirements for prevention of condensation and mould along with total design freedom. 15

16 Schöck Isokorb type KXT/QXT Load bearing element for cantilever balcones, with an insulation thickness of 120 mm. MODULE Schöck Isokorb type K Load bearing element for cantilever balconies. Transfers shear force and bending moment stress. With integrated hanging and edge reinforcement fitted as standard, makes the (normally required) MODULE on-site adding of extra stirrups and reinforcement redundant. Schöck Isokorb type KF For cantilever hanging slabs as precast elements. Partitioned model specially for the requirements of prefabricating plants. The on-site hanging reinforcement is integrated as standard. MODULE Schöck Isokorb type K-corner Produced as a supplement to types K and KF, Schöck Isokorb type K-corner is used to form balconies with outside corners. The on-site hanging reinforcement is integrated as standard. MODULE Schöck Isokorb type K-HV, K-BH, K-WO, K-WU For stepped cantilever balconies, i.e. where slabs and balconies have to be set at different heights. The on-site hanging MODULE reinforcement is integrated as standard. Schöck Isokorb type V For insulation of balcony slabs with flexible joints, podiums and column supported balconies. Ideal for shear force transfer. Schöck Isokorb type Q For shear and lateral force transfer, also where height and stress points are critical. MODULE Schöck Isokorb type D For insulation of balcony slabs where they appear within the floor slab field. Carries not only positive and negative bending moment stress but also shear forces. Schöck Isokorb type O For insulation of corbelled facing consoles. Point installation according to design requirement spacing. 16

17 Schöck Isokorb type F For insulation between protruding balustrades. Point installation according to design requirements regarding spacing. Schöck Isokorb type A For insulation between parapets and floor slabs. Point installation according to design requirements regarding spacing. Schöck Isokorb type S For insulation at cantilever beams. Carries bending moment and shear force stress at exact point of origin. It is designed and manufactured according to the spacing requirements. Schöck Isokorb type W For insulation at floor/storey level wall height. Carries bending moment and shear forces both vertically and horizontally. It is designed and manufactured according to the spacing requirements. Schöck Isokorb type KS/QS The thermally insulating steel connection for free cantilever and supported steel members on reinforced concrete components. Schöck Isokorb type KSH/QSH The thermally insulating connection for free cantilever and supported timber structures on reinforced concrete components. Schöck Isokorb type KST The thermal insulation element for where steel-to-steel cantilever connection is planned. Schöck Isokorb type KST-QST The thermal insulation element for shear forces involving steel-to-steel construction. 17

18 Like thermal socks for your house. Schöck Novomur. Freedom in planning Thanks to structural standards, thorough planning documents and expert consultation. Highly secure Now with interlocked butt joint. Safe interlocking ensures precision while preserving the simplicity of installation. Novomur puts a stop to rising damp in buildings. Simply complete Available in wall thickness of 11.5 cm, 15 cm, 17.5 cm, 20 cm and 24 cm. Precise building stone widths, exterior - interior cannot be easily confused. Other elements by request. Brickwork with high apparent density λ = 1.0 W/(Km) Temperature below the dew-point 12.6 As you can clearly see in our illustration, elements that allow heat loss, such as the uninsulated first course shown, create a thermal bridge which allows valuable warmth and energy to escape and risks damaging the building. Strong point From stone strength class 6 to 20 = very high load capacity. Calculation is also compatible with the simplified procedures of the DIN Schöck Novomur light λ = W/(Km) Schöck Novomur λ = W/(Km) Temperature 12.6 far above the dew-point Here the first course is fitted with the Schöck Novomur element, thus preventing thermal bridges from forming and making damp and mouldy walls a thing of the past. Easy to work with Length 0.75 m for ease of handling complies to the usual bond formats. 18

19 Schöck Novomur significantly reduces the risk of thermal bridges forming and helps meet compliance with the most stringent regulations regarding energy saving. Schöck Novomur is the foundation stone for modern construction. You can bank on it! Argument in favour of high quality construction Dampness is inevitable on construction sites, not least because of rain. Tough insulation High load bearing high quality insulation! λ = 0,268 W/(Km) for Schöck Novomur and λ = 0,193 W/(Km) for Schöck Novomur light Normal porous bricks/blocks soak up this moisture and store it. After the plaster is on the walls and the temperature inside rises, the dampness then starts to seep out. Accredited For KS Brick/blockwork now available for use with normal or thin-bed mortar. The building then takes, on average, up to three years to finally dry out (see illustration). Insulation block(s) Novomur insulation element Best protection The element is practically non capillary absorbent. Minimal moisture absorption during construction. Average moisture content Practical moisture contente Time (months) Schöck Novomur light: The exceptionally viable element for detached and terraced housing Results: Damp building materials, poor insulation, increased heat outflow, lower surface temperature. High risk of moisture build-up and mould growth. That s why you should choose the water repellent insulating element Schöck Novomur! 19

20 Finally, some peace and quiet again. Schöck Tronsole. Security in planning thanks to structural standards, thorough planning documentation and expert consultation. Extra rigid recess form also suitable for larger concrete thicknesses. Schöck Tronsole effectively separates stairways and stair landings from the High-value PUR elastomer bearing Guarantees maximum impact noise insulation rates even when under load. building. This minimizes impact noise transfer from the stairway. Advantages at every turn The impact noise insulation provided by Schöck tronsoles is verified by measurements taken at the test stand. Structural integrity is ensured by means of structural testing. An installation that is free of acoustic bridges is ensured using the special Schöck joint. The variety of different versions ensures a high level of design freedom. Optimal fire protection with a R 90 classification. Secure planning Structurally and technically tested for noise and fire protection. Clip-on frame for simple and noise-free connection of the Schöck joint. 20

21 Having a place with peace and quiet to return to is one of our most basic needs. Especially in a time that's full of hectic activity and noise, people increasingly need a place for quiet relaxation. Therefore, noise protection in buildings can not be considered a luxury, but rather a necessity. Planners need to pay close attention to stairways in multi-family buildings in particular. Indeed, noise in these locations is a frequent, even daily, point of contention. And needless to say, the legal concerns speak for themselves. Schöck noise protection systems As complete,ready-to-install solutions, Schöck noise protection systems simplify planning and noise bridge-free installation of impact noisereducing elements in stairways. The individual systems are listed below: System type T System type F System type QW System type AZ System type AZT System type ZF The systems consist of the following components: Schöck tronsoles Schöck joints PL type Installation aids Certifications and guidelines 21

22 Schöck Tronsole type T Sound bridge insulation between staircase and stair landing. Schöck Tronsole type F Sound bridge insulation between prefabricated staircase and stair landing. With linear elastomer bearing. Schöck Tronsole type AZ Impact sound insulation of in-situ concrete stair landing and staircase wall. Schöck Tronsole type AZT Impact sound insulation of in-situ concrete stair landing and staircase wall (with ready-to-install load-bearing element). Schöck Tronsole type ZF Impact sound insulation of fully-prefabricated concrete stair landing and staircase wall. Schöck Tronsole type QW Impact sound insulation between spiral staircases and staircase wall. Schöck Tronsole type R Impact sound insulation of stair treads in straight and spiral staircases (for renovation and later installation). Schöck joint slab type PL Joint design with no sound bridge between the stairs/landing and wall. Schöck Tronsole type B Impact sound insulation between staircase and floor slab. With linear elastomer bearing. 22

23 What's on the outside has to reflect what's on the inside. During installation, every detail counts. They're the same! Or maybe not? A look at practical practice reveals the following: Planners carefully choose building components in accordance with the objective, and based on knowledge and calculations. And then? When the time comes to begin construction, in many cases other products which were not specified in the contract end up being used. This way of doing things is problematic, however, as is clearly indicated by the OLG Munich judgment of July 9, 1983: "If the likelihood of damage arising from an installed product that does not conform to the technical specifications is even one percent, then equivalence shall no longer be present". Specified materials and products should therefore also be used for this reason as well. A substitution is only permissible in cases where the alternate product is at least equivalent or better, or if the client provides written consent to the change. Subject: Warranty obligation "If a contractor wishes to avoid any resulting restrictions of use or damages - and thus any warranty obligation - he or she must explain to the client the risks associated with the concerned materials or methods, including any limits to what is known, and ensure the cleint's consent. This is all the more advisable considering that when there is uncertainty concerning the risks of use, it must be announced as a structural defect." OLG Munich, BauR 1981,

24 Let Schöck take the strain. Schöck dowel systems. Schöck dowel systems make the transfer of high shear forces in joints simple and safe, without girders or consoles to provide floor support. Tough Technology Increased load-bearing capability of up to 370 kn per element. R 90 Fire protection The right accessories: the fire protection sleeve. The R 90 fire protection classification is confirmed by independent certifivation. For further information please visit our website at 24

25 Better, quicker, more cost effective: Planning an expansion joint using this innovative dowel system has many advantages over standard consoles. The proof of which lies in the many built-in fine details. If you haven t yet had the chance to check this out, please read on, you ll be surprised at what you ll find. Corbel, popular and well known, however Requires complicated reinforcement. Time-consuming to plan and to build. Must be individually shuttered can t be incorporated in large area formwork. Not long-lasting due to easily damaged/ misaligned slide bearing. Non-expandable (unlike the Schöck system) Any savings in the carcass stage must be allocated for subsequent necessary work. Wide-ranging security The constant load capacity up to 40 mm joint width and a max. joint width of 60 mm, offers even more planning security. Straightforward More space between bend and dowel/sleeve. Easy connection to on-site reinforcement. Dowel systems, not as well known (yet), however... Simple to plan, much simplier to plug in to reinforcement, easy to install on site. Quick & cost-effective to shutter, can be incorporated in large area formwork. Durable and maintenance free, anti-corrosive stainless steel. Easy to add on to, no need for corner or edge profile. Less is more Higher load-bearing capacity per dowel: therefore you need less. Saving time, money and material. Fact: The dowel system offers increased planning freedom. Helps you to trim costs, time and materials! 25

26 Joints. Simple, safe and efficient. Sleeve HS Combination sleeve made from stainless steel. Attachment plate For fixing to the formwork. Schöck s single shear dowels are slim and therefore fit into every design. Safety Fire resistance class R 90 design using optional fire protection collar. Fire prevention certificates are available in the form of an expert report from the Institute for materials, concrete construction and fire protection, Braunschweig University of Applied Sciences. Sleeve HK Combination sleeve made from plastic inserted on the attachment plate. ED St 52 galvanised or stainless steel, Material No , ,

27 High demands are placed on the transfer of shear forces in expansion joints, often requiring complicated joint structures. The single shear dowel from Schöck provides a connecting element which is safe sophisticated and simple. The compact design of this system is also suitable for use with relatively small component widths and small loads. The elements are easy to install and are available in various material grades, making them suitable for a very wide range of applications. Half-sided plastic sleeve Made from plastic tubing with end cap. Sleeve HSQ Stainless steel throughout, Material No , can accommodate further movement in the longitudinal direction of the joint. ESD-B Dowel made from galvanised St 52 or stainless steel , , with plastic coating. Fire protection collar for R 90 version Wide range of options Special designs always available for both length and diameter as well as in other materials. 27

28 Punching shear reinforcement system. Schöck Bole. Information tag On the first stud with exact type designation. The Schöck Bole provides point support for flat slabs. This enables greater flexibility in design layout and protects flat slabs from punching shear failure. Optimal installation safety Complete reinforcement strips offer the best possible precision in positioning studs. Cleverly made: Compared to constructions with beams, flat slabs allow for finer and cleaner architecture, particularly when there are no column head reinforcements. This yields the same amount of floor space with less gross volume in the building. Here the Schöck Bole ensures optimal force bearing in the support area and a considerable increase in load capacity over conventional reinforcement solutions. Simple assignment When necessary (large construction projects or many positions) planning and position numbers printed on the information tag. Meets all requirements The installation-ready delivery allows for quick installation at the build site and on the prefab production line. 28

29 To overcome the well-known danger of punching failure in flat slabs and foundations, the Schöck Bole system offers a very flexible solution. The combination of high planning reliability and user friendly installation enables the system to play a critical role in the reliable and economical stud rail concreting system. NACH DIN Schöck Bole -O Installation: After laying the complete reinforcement. Analogous to other well known systems Somewhat more sophisticated, to install than the standard BOLE system Delivered ready to install. On-site installation Schöck Bole Standard Installation-ready Concrete cover is assured using spacers. Concrete cover of 20/25/...50 mm. Schöck Bole -U Installation: Prior to laying reinforcement mat, comes supplied with special spacers Analogous to other well known systems Simply clip on the free spacers For concrete cover of mm Ideally suited for both prefabricating plants and the construction site More convenient assembly The support brackets in the Bole Standard can be moved between studs and are rotatable. Simple installation Layed from above on top of the lower reinforcement layer. Schöck Bole -F Installation: After the laying of the reinforcement the studs are easily fixed on the rail. For use in precasting plants The separate plastic rail is placed on the formwork No interference with normal running time 29

30 At the core of special structures. Schöck ComBAR. High tensile strength Extremely high tensile strength allows for large reassuring safety factors in the structural design of concrete members and structures, such as bridges. Non-conducting It is neither magnetically nor electrically conductive - making ComBAR ideally suited for applications in electrical and research facilities. Schöck ComBAR is electro-magnetically neutral and therefore ideally suited as reinforcement in medical and research facilities. Type Diameter Standard lengths Straight bar Bar with end head(s) Bent bars, stirrups 8 mm 12 mm 16 mm 20 mm 25 mm 32 mm 12 mm 16 mm 25 mm 32 mm 12 mm 16 mm 20 mm Further lengths are available upon request m 10.0 m 11.8 m 11.8 m 11.8 m 11.8 m 0.16 to 4.0 m up to 4.0 m 0.24 to 4.0 m up to 4.0 m up to 6.0 m 0.50 to 6.5 m up to 6.0 m Chemical resistance Schöck ComBAR is permanently resistant to acids and bases. Corrosion protection is not required, making Schöck ComBAR ideally suited for any type of construction in highly corrosive environments. Easily machined Schöck ComBAR can be cut by tunnel boring machines. Therefore it is the ideal temporary reinforcement in tunnelling projects. The installation of ComBAR results in substantial time and cost savings. 30

31 For decades steel has played an important role as reinforcement in concrete. There are, however, applications which cry out for an alternative. This is where Schöck ComBAR, a glass-fibre reinforced polymer, comes into its own. Its unique material properties are similar to those of steel, but Schöck ComBAR is resistant to chemicals and is neither magnetically nor electrically conductive. In addition, it is easily machined. As a result, Schöck ComBAR is not only well suited for long-term application, but also for temporary installation. It is a building material with entirely new capabilities: a new world for engineers and planners. Product range: The classical straight Schöck ComBAR reinforcing bar. The straight reinforcing bar here as endanchor with a headed end. Bent bars are custom made in the factory and delivered to the site. (Currently only as nonstructural reinforcement) 31

32 The innovation for sandwich and double walls. The Schöck ComBAR Thermo-Anchor. The better material Schöck ComBAR is the reinforcement of the future. The plastic rod which is reinforced with fiberglass is does not react with chemicals, magnetism, and electricity and can be easily processed. The Schöck ComBAR reinforcement bar also offers a very low thermal conductivity of 0.5 W/mK (by comparison: Steel l = 60 W/mK, stainless steel l = 17 W/mK) and has double the characteristic tensile strength. Schöck ComBAR is electro-magnetically neutral and therefore ideally suited as reinforcement in medical and research facilities. The better solution A thermal anchor replaces the stainless steel lattice girder reinforcement in core-insulated sandwich and double walls, and optimizes the entire production process. Thanks to its special characteristics, Schöck ComBAR Thermo-Anchor not only acts as a connecting element, it also results in a significantly improved thermal insulation properties in the wall. It provides a 45%* thermal improvement over traditional designs with stainless steel lattice girders. * compared to equivalent thermal conductivity l eq 32

33 Steel has been proven over decades of use in concrete reinforcement. And yet, there are applications where alternatives are needed. The increasing requirements for efficiency in manufacturing and for thermal insulation standards in buildings must be met. With its latest innovation, the Schöck ComBAR Thermo-Anchor, Schöck makes it possible to be one step ahead of current technology. The ComBAR Thermo-Anchor replaces traditional anchor solutions for interiorinsulated sandwich and double walls, and offers prefabricators and architects a material for the future. Excellent thermal insulation With the Schöck ComBAR Thermo-Anchor, it's possible to generate outstanding heat transfer coefficients. Simple installation The Schöck ComBAR Thermo-Anchor can be easily inserted in the pre-bored insulation. No more tiresome foaming of the joint transition spaces for stainless steel installation parts. With Z certification The Schöck ComBAR Thermo-Anchor is certified by DIBt for double and sandwich walls. Other advantages: Spacers and tension rods in a single product. Large wall panels can be manufactured (up to 6x12m). Simple application of a third reinforcement layer with double walls. Excellent stability of walls in freshly concreted condition. Short order times without warehousing (VE 200 units). Fire resistance in accordance with EN standards. Use of internal insulation materials possible. Installation training and third-party supervision from Schöck. 33

34 Finishing touches for concrete elements. Schöck shuttering element ASE. High productivity Time and cost-intensive makeshift formwork made of wood or polystyrene becomes a thing of the past. An important contribution to saving waste and reducing the costs of disposal. The joint connectors optimise residual quantities in order to make the best possible use of the element. Corner connectors enable reliable and clean mitring in corner areas. Schöck shuttering elements are well suited for all concrete components that need to have smooth and flawless aesthetical quality that is free of irregularities or cavities. High quality The homogeneous, high-density fiberous concrete from ASE has a tensile strength of N/mm 2 and corresponds to a C40/50 in all relevant exposure classes. It is, thus possible to produce high quality end products. The effectiveness of the sealing strip has been time-tested, and prevents leaks. An uneveness in the steel formwork of up to 5 mm can easily be covered. Appearance Clean surface, homogeneous cavity-free concrete with chamfered edges. The chosen synthetic fibers allow for excellent tensile strength. All relevant exposure class requirements of the DIN are met. Fixed heights Fixed lengths ASE slab: 10 to 40 cm up to 2.70 m ASE stair landing: 9/10/12/14 cm 2.70 m ASE element slabs: 7 cm 0.50 m to 2.70 m Other elements on request 34

35 Rationalisation is currently a key consideration for building work. However, with such pressure to keep costs low, it is important that the quality does not suffer. Schöck shuttering elements improve the finish of concrete elements and make a major contribution to rationalising production methods. With this system you can cut costs whilst still offering your customers impressively high quality standards. The right fit for every application Expert assessment report The extremely low water penetration depth of the highly sealed element passed the freezing and thawing test according to DIN The test covered the bond from the concrete filling point up to the fibrated concrete. ASE for balconies with the specially formed drip nose A strong connection The tried and tested internal profile secures the bond between the element and the fresh concrete. The connecting technology ensures a better transition between elements in joint and corner areas. ASE without sealing strips for all block-outs such as staircase block-outs ASE with two sealing strips for element walls Effective water barrier The form of the strip in the fibrated concrete ensures that rainwater is drained away when the unit is in use. ASE-Thermo for insulated walls Sealing strip Extremely easy to remove once the component has been lifted off. Even with uneven steel formwork no cement slurry will run underneath. ASE P for stair landings and stair supports 35

36 Every customer can be an expert. Schöck s planning and consultation service. For more information please visit We provide a fully comprehensive design, technology and consultancy support service for all aspects of the company s products through every phase of the project. Your Contact: HauCon Norge AS Snarøyveien 67 Hangar 2 Koksa 1367 Snarøya Tel: Fax: post@haucon.no 36

37 Our highly skilled engineers at Schöck will be glad to advise you on all aspects of our products. Whether your questions are about loadings, applications or construction maths and physics. Let us work out a solution to your problem complete with step-by-step installation guide and detailed plans. Please send your project plans (plan view, cross-sections and loading requirements) to the address on the opposite page. Schöck planning tools: Schöck s planning CD-ROM with calculation programs, invitation to tender form and CAD files. The planning CD makes even CAD designs easy to follow. 37

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40 Distributed by HauCon Norge AS Snarøyveien 67 Hangar 2 Koksa 1367 Snarøya Tel: Fax: post@haucon.no /NO/140221