Barrett Enterprises Inc Introduces GigaHouse Panel System from GigaCrete

Transcription

1 Barrett Enterprises Inc Introduces GigaHouse Panel System from GigaCrete GigaHouse is a super insulated steel-framed construction system specifically targeting projects where rapid speed of construction and ease of assembly are important. Steel Foam Panel system homes are perfect for residential, commercial and industrial applications. The EPS Panel System is engineered to be fire-proof, water, insect, vermin, mold, hurricane and earthquake resistant. This Green Pre-Fab home is quick to assemble, environmentally friendly and the sustainable answer to the crisis facing our global community- Affordable, Safe and Energy Efficient Housing

2 GIGAPANEL COMPARATIVE TECHNICAL INFORMATION ATTRIBUTE WOOD STUD STEEL STUD CMU BLOCK SIPS ICF GIGAPANEL AVERAGE TRADES REQD INSULATION R-VALUE HURRICANE RESISTANCE NO YES YES NO YES YES SEISMIC RESISTANCE NO YES NO NO YES YES VAPOR RESISTANCE NO NO NO NO YES YES MOLD RESISTANCE NO YES NO NO NO YES MILDEW RESISTANCE NO YES NO NO NO YES INSECT RESISTANCE NO YES YES NO YES YES VERMIN RESISTANCE NO YES YES NO YES YES FIRE RESISTANCE POOR GOOD GOOD POOR GOOD GOOD TOXICITY PRODUCED HIGH LOW LOW HIGH LOW VERY LOW AIR LEAKAGE TIME TO COMPLETE SLOW SLOW VERY SLOW FAST SLOW VERY FAST WEIGHT PER kgs./m RECYCLABILITY % % 10% 35% 99% Conclusions Faster construction times than conventional construction Significantly reduced labor costs Reduced project timeline costs Higher R-Values Higher resistance levels in all areas Higher recyclability Healthier materials GIGAPANEL SPECIFICATIONS Engineered up to 200 MPH wind speeds Engineered for all Seismic Zones Mold, Mildew, Insect and Vermin Resistant Meets IBC Fire Testing Standards Meets Steel Framed Construction standards MATERIALS USED 1.0 to 2.0 lbs. density EPS foam, meets ASTM 84 StuccoMax exterior cementitious coating using natural Limestone fillers, Fiberglass mesh, NO SILICA SAND PlasterMax interior fire rated ceramic plaster direct applied over foam, no gypsum board. Meets NFPA 286, ASTM E84, ASTM E136, ASTM G121, ASTM C587. Utilizing Natural Limestone fillers, Fiberglass mesh, No silica sand is used.

3 Our mission is to provide the building materials that structurally and environmentally outperform today s conventional building products. Goal is to provide affordable and energy efficient housing GigaPanel building system allows a high performance sustainable home to be constructed at or below stick built prices! GigaCrete is a family of products based on low carbon footprint Green ceramic binders significantly outperforming Portland cement: We never use PORTLAND CEMENT which is a high CO2 producer StuccoMax, a waterproof exterior coating that is non-combustible PlasterMax, a fire rated abuse resistant coating over foam replacing gypsum board All GigaCrete coatings bond permanently to EPS insulation foam, concrete products, bricks and plasters. All are one coat applications and fast to apply All are abuse resistant, non combustible, no VOC s, no off-gassing utilizing only safe and healthy materials that will not support the growth of mold or mildew.

4 What are GigaCrete s unique PanelSystems PanelSystems is not what you think. It is not a SIP s panelized building system at all. It is a patented steel framed insulation system! The building components are structural steel stud construction, proven for decades, signed off by a local structural engineer who only has to agree with the calculations of leading structural engineering already completed. We reversed the building process Typically the structural part comes first, then R19 insulation is added in between the studs last, this leaves inefficiencies, thermal leaks and sound transmission through the steel into the home. Neither fast or ideal. PanelSystems starts with the last component R28 rigid foam insulation panels with computerized insert channels cut into the foam precisely where structural engineering dictates the steel studs fit to meet code compliance for a steel framed structure! The structural components are then slipped into place and securely attached with self tapping screws.exactly the same as steel framed construction only this can be done by unskilled labor, purposely made to be very simple, guaranteed square, right the first time, no measuring, no room for errors.

5 Overview of installation methodology 1. Layout steel track on slab and permanently attach to slab 2. Locate wall insulation panels into track 3. Slide down connectors and screw together top and bottom 4. Cut in electrical conduits and secure with insulating foam 5. Coat exterior with 3,500 psi StuccoMax (same day) 6. Coat roof with Gigaroof (StuccoMax) 7. Coat interior with fire rated, 8500 psi PlasterMax

6 Panel System Homes can be made from 500 to 7000 sq.ft! Where else can you get a home for only $26.99 per sq foot? Chart shows a 576 sq foot home for $ FOB Las Vegas NV. Call today to order! DESCRIPTION TYPE SIZE SIZE LIN/FT QTY TOTAL PYRAMID ROOF 24X footprint 1 1 WALL PANELS EPS 6" thick 102 lin 8 ft high 816 sq ft WALL STUDS 3.5/8" 18 ga 8 ft lin ft WALL TRACK 3.5/8" 18 ga 8 ft 204 CEILING LID EPS 6" thick 4x8 sheets CEILING LID STUDS 3.5/8" 18 ga 8 ft 168 CEILING LID TRACK 3.5/8" 18 ga 8 ft 72 ROOF PANELS EPS 6" thick 600 sq ft 4x8 600 sq ft ROOF STUDS 3.5/8" 18 ga 8 ft 548 lin 548 lin ROOF TRACK 3.5/8" 18 ga 8 ft ROOF PLATES 12 ga 90 and straight 8 ROOF TIE DOWNS 5/8" all thread 8 ft TRUSS PACKAGE 200 mph 12" 100 lin ft 1 lot 576 sq ft STUCCOMAX 3/16" + 11 oz mesh 768 sq ft PLASTERMAX 3/16" + 11 oz mesh 1440 sq ft ROOF FINISH StuccoMax (non US) 600

7 Tools needed to build a house : Step Ladder, Screw Gun, Ramset Gun, Tape Measure, Metal Shears, Pry Bar

8 6 thick PanelSystems components Easy to store and ship.

9 PanelSystems are designed for rapid assembly by unskilled labor Large wall insulation Panels can be lifted with one hand.

10 16 linear feet of wall PanelSystems is easily carried into position NO Heavy Machinery Needed.

11 Step 1: Lay out the bottom tracks according to plans and include water resistant gaskets between the bottom track and the slab.

12 Step 2: Attach bottom track into the slab with Ramset pins

13 Step 3: Locate panels next to where they are needed

14 Step 4: Insert foam panel into steel stud bottom track Track positioned over moisture gasket and shot into slab. Tools needed: ramset gun, pins and load and tape measure

15 Panels are laid in place in minutes not days Rooms take shape instantly CNC cut they are guaranteed to be square with studs located exactly where they need to be as per structural engineering specifications NO SPECIAL SKILLS NEEDED No Measuring No Room for Errors

16 Step 5: Insert studs Tools needed: Step ladder Screw gun, Pry bar Patented connectors based on steel framed construction methods Slide down engineered grooves in panels forming panel to panel connections and the structural members both at the same time. Note: the PanelSystems designs determine where the structural studs and connectors are placed

17 Finished top track Top track inserted into EPS panel and screwed to vertical studs

18 Exploded view of connections

19 Section through a typical panel shows double studs connecting panel to panel and either 16 on center for perimeter walls or 24 steel studs as shown above for interior walls.

20 Pre-cut T sections

21 Pre-cut corner sections

22 Column made from 4 pre-cut corners Columns are used for additional Structural support, HVAC (heating ventilation air conditioning systems) Plumbing and venting chases. Typically used in corners

23 90 Corner and T connected together

24 Foundation to wall connection Hurricane anchors solid steel connection from the roof to the foundation

25 Step 6: Laser level and brace walls before adding roof trusses

26 Step 7: Roof trusses added to walls a few hours after building walls

27 Compression ring holds 200 mph roof trusses securely together

28 Step 8: Install doors and windows

29 Window or door panel layout

30 Step 9: Roof panels are laid onto trusses and studs slid into location holes

31 Step 10: Roof studs are screwed to trusses with steel brackets

32 Roof panels from inside the house, showing stud perlins

33 Step11: StuccoMax is direct applied over the foam insulation panels

34 Window and Door trims cut from EPS foam are covered with StuccoMax

35 Step 12: Colored GigaRoof spray applied directly over the EPS foam Roof is R 45 G

36

37 GigaCrete coatings are added directly to the EPS foam, note the imbedded mesh. Interior PlasterMax and Exterior StuccoMax are used

38 Gutter system integrated into moulding for rain collection~ Doors added

39 Conduits are pre cut into panels ready to pull wiring.

40 Conduit or plumbing passing through walls Electrical wiring inside chase

41 Retrofit electrical after house is completed PlasterMax Mesh Cut flush Foam not yet cut Note the conduit and box is Foam glued into place and excess foam shaved flat, ready to be coated with PlasterMax Walls are rasped where needed to make flat

42 Foam shapes are precut and fitted over trusses

43 PlasterMax applied directly over EPS foam panels. All seam lines are covered over to create a seamless and durable ceramic finish.

44 Ceiling underside of roof panels and beams covering structural roof trusses Foam sheets are screwed into the steel studs Fire rated PlasterMax applied over the EPS foam

45 Finished PlasterMax over the foam interior wall panels Note: Optional storage area above bedroom and bathroom

46 Optional Magnesium board ceilings (no gypsum board) With PlasterMax knockdown texture coating

47 Step15: Window trims are added, screwed into steel studs, patched and ready for paint.

48 Step16: StuccoMax is washed to remove dust particles, primed and painted.

49 Simonton vinyl windows ( no wood ) comes in all standard sizes

50 End Result= Very energy efficient and virtually maintenance free living environment

51 StuccoMax 3/16 thick TOUGH ENOUGH TO DRIVE A TRUCK ON StuccoMax (exterior) is sprayed or troweled over foam

52 GIGAHouse SYSTEMS HAVE SO MANY USES The PanelSystems are ideal tent replacements creating secure shelters. Uses include HOMELAND SECURITY DOD, GOVERNMENT BUILDINGS, MILITARY F.E.M.A. FOREIGN AID AND DISASTER RELIEF SECURED FACILITIES AND SAFE ROOMS. FACILITIES REQUIRING HIGH SECURITY PROTECTION FROM EXTERNAL THREATS INCLUDING TERRORISM, HURRICANES,TORNADOS,EARTHQUAKES,FIRES,VANDALISM AND THEFT. Due to the materials lightweight and ease of rapid assembly, there may be no faster building method in the world than the GigaCrete panelsystem. PanelSystems can be used for single family housing or multi story applications, schools, hospitals, orphanages, retail centers, churches, temples, and many types of commercial structures. One factory can create onsite employment for thousands of un-skilled workers and quickly rebuild a devastated area, providing safe and affordable shelter.

53 SUSTAINABLE PanelSystems build strong, build safe, build fast Green Pre-Fab homes~ Quality home, Strength to withstand natural disasters 1. Completed rapidly with supervised local labor 2. Simplicity = speed = reduced cycle time=language barriers are minimized 3. High R values means less operating costs to heat or cool 4. Only healthy materials are used 5. No Portland cement used in the house structure 6. Exterior StuccoMax is WATERPROOF 7. Interior PlasterMax is the Worlds only fire rated, psi abuse resistant plaster designed specifically for applications over insulation foam Barrett Enterprises Inc~ The Green Building Products Store When ordering mention code BE GREEN! Shipped FOB Las Vegas NV