Index. Other Speedpanel Projects:

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2 Company Profile Speedpanel is an unlisted public company with a manufacturing facility based in Kilsyth, Victoria. Speedpanel was introduced to the Australian market early in 2000 and has grown steadily in the marketplace, with many key building companies in Australia now recognizing the benefi ts of Speedpanel and using it in selected building projects. Speedpanel s light weight, ease of construction, together with its speed of installation has seen its broad acceptance throughout the building industry. Speedpanel has been associated with many Green Star projects such as Council House 2 (CH2) in Melbourne, the Melbourne Convention Centre, Melbourne University Commerce Building and the Fairfax Media House in Melbourne as well as being considered for several interstate projects. Speedpanel is shipped around Australia, with the economics of construction time savings outweighing the transport costs, and has been used in Far North Queensland, Darwin by Hindmarsh Builders, and also the mining industry in Western Australia. Industrial builders and shed companies throughout the eastern states have also realised the value of Speedpanel for fi re rated boundary and separation walls. Speedpanel has a manufacturing facility under license in New Zealand, and recently a new license has been taken up in Great Britain. There are also several other countries in various stages of license negotiations. Future products such as 64mm and 51mm thick panels will soon be released onto the market. 2

3 Speedpanel Projects MCG Redevelopment - Melbourne Metropolitan Apartments - ACT Other Speedpanel Projects: Melbourne University Commerce Building New Convention Centre Melbourne Childers Square ACT Suncorp tower Brisbane QLD Element Apartments Burleigh Heads QLD Sierra Grand - Broadbeach QLD Media house - Melbourne Darwin City Waterfront Car park - NT M Central Apartments - Pyrmont NSW Index Company Profi le Pages 2 6 Apartment Wall Systems Pages 7 16 Other Speedpanel Systems Pages Shaft Wall Systems Pages Installation Guide Pages

4 Speedpanel is a dramatic and innovative shift from traditional building products. It s unique profi le creates a completed product ready for assembly. Speedpanel is an Australian invented and patented product made from galvanised steel, surrounding an aerated concrete core. It s dimensions are 250 mm wide and 78 mm thick with tongue and groove fi tting and a weight of only 40kg per m2. Speedpanel has a fi re rating of 4 hours integrity and 2 hours thermally at a three metre high wall and can be designed for greater heights, also withstanding high wind loads. This makes Speedpanel one of the strongest lightweight building products on the market. Environmental Benefits Speedpanel is made using raw materials of steel and aerated concrete with a recycled content. The composition includes 15% Fly Ash and the galvanised casing also contains a recycled blend of steel. Speedpanel can be reused, and at the end of it s life cycle, can be completely recycled, making it one of the more environmentally friendly building products on the market. Speedpanel s ability to be custom made to length minimizes the waste on site and it s unique profi le allows for the panels to be dismantled and reassembled with ease. Speedpanel can be installed vertically or horizontally depending on project requirements. Speedpanel Basic Statistics - Acoustic: Bare Speedpanel Rw mm Tenancy Wall Rw + Ctr 54 Cinema Wall Rw 80 - Air Pressure (Shafts etc.) +/- 600 Pa < +/-.01 l/m 2.s - Fire: Bare Speedpanel Spans: To 3 meters -/240/120 - Air Pressure Differential (Wind load) 1.5 Kpa to 4.5 meters 0.3 Kpa to 6.6 meters 4 Certified Tests & Australian Standard documentation available.

5 (Photos right and below) A cinema project in New Zealand during construction and after completion illustrates the advantage of using Speedpanel as the outside cladding which by giving a weatherproof seal allows the internal building components to be completed earlier. Speedpanel can be easily adapted for installation in any normal structure as well as providing a back wall for secondary structures (Photos below and right) Construction using Speedpanel walls can be commenced earlier than other comparative building products 5

6 Specifications Maximum Safe Wind Loads For Vertical / Horizontal Speedpanel Distance between support Safe pressure Differential 6.60 metres 0.30 Kpa 5.60 metres 0.75 Kpa 4.50 metres 1.50 Kpa 3.50 metres 3.00 Kpa 2.50 metres 5.30 Kpa Standard Panel Properties Width installed Length Thickness Weight/metre Weiggt/m2 Shell material Core material 250mm Up to 9.10 metres 78 mm 9.90 Kg Kg 0.4 mm BMT galvanised steel Lightweight concrete Maximum Safe Height For Self Support Speedpanel (Non Load Vertically Horizontally Bearing) 5.00 m (400Kg/m3) Bare m (600Kg/m3) Speedpanel metres 5.00 m (800Kg/m3) System No Rw Rating Net Rw Some Acoustic Solutions Description Footprint mm 1 A Bare Speedpanel C mm standard plasterboard, 64mm steed stud with Autex 75mm X 25 Kg / m 3 insulation, 20mm air cavity, 600Kg/ m 3 Speedpanel, 13mm standard plasterboard direct fi xed mm fyrchek plasterboard, 64mm metal stud frame with 20 Kg X 100 Tontine Poly Insulation compressed in 96mm gap, 32mm 17 J air cavity, 78mm thick, 600Kg per m 3 density bare Speedpanel, mm standard platerboard. System No R w D ntw Description Cinema Wall 531mm Wide Layer of 75 X 100 X 6mm Cleat, 1 Layer of embelton GP1 isolation assembly (resilient mount), 140 X 100 X 6mm plate with slotted holes to suit 8-10mm bolts (supplied loose for each cleat on resilient mount), 100mm 40Kg/ m 3 glasswool insulation batt, 250 X 250 X 6 SHS column at max 5500mm spacing, 110 X 100 X 6mm cleat with slotted holes to suit 8-10mm bolts, Back to back 1.2mm speedpanel C-track (wedging slotted cleat) Junction sealed with sealant, Light weight cinema curtain fabric over 50mm fi breglass batt with black paper backing Some Fire Solutions Certificate Description Footprint mm FRL BRANZ FR 3754 Bare Speedpanel to 3.0 metre spans 78 - / 240 / 120 CSIRO FCO 2619 Bare Speedpanel to 4.5 metre spans 78 - / 120 / 120 On fi re consulting design advice 6 m high Speedpanel 78 - / 120 / 120 CSIRO FCO x Bare Speedpanel walls with 50mm cavity / 240 / 240 *Note that the height of the wall may affect the fire rating of the wall system and require the assesment by a fi re engineer Air Infiltration Solutions For positive and negative pressure air shaft Pressure Unsealed l/m 2 Sealed l/m 2.s +300Pa 0.81 < Pa < /- 600Pa NA < +/- 0.1

7 SPEEDPANEL Apartment Wall Systems Rw 60 + Ctr 54 Fire Rating - /240/ mm High standard tenancy separation for minimum wall thickness Rw 66 + Ctr 58 Fire Rating - /240/ mm Cinema quality acoustic performance for the Standard Rw curve The Metropolitan Apartments Canberra 7

8 Intertenancy Walls Speedpanel s high acoustic performance and speed of erection ideally suit this type of wall, while the cost of speedpanel systems are equivalent to most other inter-tenancy wall systems. The construction time is dramatically reduced taking out the otherwise bottleneck stage of dividing walls while providing high quality acoustic, secure and solid separation walls between apartments. The Metropolitan Apartments, Canberra Speedpanel s inter-tenancy wall systems for multi-unit residential projects can be easily confi gured to exceed all requirements for both fi re and noise control without the large price increase associated with many other systems. Based on its simplicity and unique design, Speedpanel s solid wall construction provides radio frequency shielding along with other unique benefi ts. Townhouse walls As a boundary wall it eliminates the need for underpinning - a very expensive exercise. As the separation wall for light weight townhouse construction it is built at the same time as the frame, providing ease of site coordination and reduction in building time. 8

9 Speedpanel has been developing various tenancy wall systems to keep up with the ever increasing demand for higher quality systems in the apartment market. Developers and owners have been increasing their expectations of quality. In many cases this exceeds the standards set down by the BCA codes. Speedpanel has responded to requests by developing a range of wall systems that are thin, using only basic building materials, standard 13mm plasterboard with relatively cheap insulation materials to achieve a 188mm thick wall. We have other systems with Rw + Ctr ranging from 50 to 68 with a wall thickness of 175mm to 225mm. All of these systems have a fire rating of -/120/120 up to 4.5 metres in height and can be designed to cope with greater heights and fi re ratings if required. We believe that Speedpanel systems provide one of the most cost effective, lightweight, high performing inter-tenancy wall systems on the market. The Speedpanel Systems provided within this brochure include test report numbers. These test reports are available on request or accessible on our website. Speedpanel provides wherever possible test reports by NATA approved laboratories for the general public and consultants for all its systems and relies on the minimum amount of certifi ed assessments in order to provide absolute certainty as to the overall performance of product and system. Site photos showing areas of construction where Speedpanel has been used. Note Speedpanel can be utilised in diverse applications such as fi re escape stairs and insulating walls for gymnasium and pool areas. These are examples of Speedpanel s versatility when applied to back of house applications 9

10 1/3 Octave Centre Frequency Hz Bare 435 kg Speedpanel Rw 40 Reference Curve

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14 System Compostition 13mm standard plasterboard 64 metal stud 50mm x 14Kg fi breglass insulation 50mm gap 600Kg Speedpanel 28mm furring channel 250mm wide wall 13mm plasterboard 1/3 Octave Centre Frequency Hz Sound Transmission Loss: R db Rw 60 Reference Curve

15 System Compostition 3GPO each side of wall 1 Light switch in each side of wall (unbacked) 200mm x 200mm hole cut into bulkhead 13mm plasterboard 64 metal stud 50mm x 14Kg fi breglass insulation 50mm gap 600Kg Speedpanel 28mm furring channel 250mm wide wall 1/3 Octave Centre Frequency Hz Sound Transmission Loss: R db Rw 60 Reference Curve

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17 OTHER SPEEDPANEL SYSTEMS Burwood Cinema Complex Westfield Sydney 17

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23 Graeme E. Harding & Associates Pty. Ltd. Consultants in Acoustics, Noise and Vibration Page 3 of 3 Greater Union Theatres 2001 November 29 For simplicity, the sound transmission class has been calculated with noise reduction values as input with no correction for pressure doubling and based on a single scan at each position; whereas definitive measures of the received sound intensity would require perhaps ten time the time available on site. The overall unweighted and (A) weighted values of sound intensity do contain enough samples to be indicative of the correction from noise reduction to sound reduction index. 1/3 Octave Centre Frequency Hz Sound Transmission Loss: R db Rw 75 Reference Curve * * - STC based on Lp-Li Lp-Li Wall Noise reduction (A) LIN Indicative STC Auditoria 5 to 4 ½ way Auditoria 5 to 4 front Auditoria 5 to 6 ½ way Auditoria 5 to 6 rear 65 18? 78 23

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25 SHAFT WALL SYSTEMS Duct Shafts and Positive Air Shafts 25

26 Speedpanel has been extensively used by Multiplex in construction of the Melbourne convention centre for its acoustic qualities and its ease of construction Speedpanel s shaft systems provide immediate safety barriers and can be partially constructed enabling easy fi t out on site.

27 MCG Redevelopment Plant Rooms, Ducts, Lift Shafts & Stairs Smaller footprint, light weight, ease of handling and tooling means Speedpanel walls can be erected to accommodate for penetrations without all the fuss that is associated with conventional approaches. Speedpanel has been proven an advantage in cramped and confi ned environments. Southern Cross Tower, Melbourne Because it can be easily installed from one side, there is no requirement to construct scaffolding inside the shaft, reducing construction time and costs. Eureka Tower, Melbourne Unlike conventional systems, Speedpanel can be installed at the early stages of construction and is used to produce water tight isolation allowing other trades quicker access to the work site. 27

28 AXA Headquarters Docklands, Melbourne Speedpanel s positive air shaft system is sealed which eliminates the need for internal ducts. Smaller footprint, light weight, ease of handling and tooling, Speedpanel has been proven an advantage in cramped and confi ned environments.

29 Southern Cross East Tower, Melbourne Speedpanel s shaft systems provide immediate fi t-out barriers and can be partially constructed enabling easy fi t out on site 29

30 Plenums/Positive & Negative Air Shaft details Unsealed Sealed *Application of Bead refer to installation guide Page 42 Bare Speedpanel for shaft system in duct capacity. Air Infiltration Solutions - Performance of sealed and unsealed panels For positive and negative pressure air shaft Pressure Unsealed (l/m 2 /s) Sealed (l/m 2 /s) +300Pa 0.81 < Pa < /- 600Pa NA < +/

31 Shaft Acoustic Wall System - SWA System No. Fire Rating Level Rw System Weight Thickness SWA - / 240 / 120 Up to 3m spans - /120 / 120 Up to 4m spans Kg/m 2 91mm 31

32 Shaft Acoustic Wall System - SWB System No. Fire Rating Level Rw System Weight Thickness SWB - / 240 / 120 Up to 3m spans - /120 / 120 Up to 4.5m spans Kg/m

33 Shaft Acoustic Wall System - SWC System No. Fire Rating Level Rw System Weight Thickness SWC - / 240 / 120 Up to 3m spans - /120 / 120 Up to 4.5m spans Kg/m

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35 SPEEDPANEL Installation Guide 35

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37 82 mm wide by 55 mm high 55 mm wide by 55 mm high Examples reciprocating blade - Bosch S123XF BIM DRB07MPS Diamond Turbo Blade * When using a circular saw use a dust extraction bag. 37

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46 Positive air pressurisation shaft caulking detail Beading Beading application to a Speedpanel in a positive shaft situation - Joints need a bead of Sealant (fi re or acoustic caulk) to every panel joint. As near the diagram shown below - Indoor side refers to the outside of the shaft. Pressure Applied (Pa) Air Infiltration Recorded (L/m 2.s) 250 < < < < < < -0.1 Indoor side Figure. Detail of sealant applied to the indoor side of the vertical joints between the Speedpanels. Sealant to vertical joint between panels Standard Fire Sealant Requirement Fire Sealants 46

47 Frequently Asked Questions What size and weight does Speedpanel comes in? Standard Speedpanel are 78mm thick, 250mm wide (when installed) and manufactured in lengths up to 9.1 metres. Standard Speedpanel weighs 40Kg/m2, and Acoustic Speedpanel weighs 50Kg/m2. What is the lead time for manufacture? Allow up to 4 weeks for standard galvanised fi nish and up to 6 weeks for Colourbond fi nish. Floor stock can be made in advance for special projects by arrangement. Floor stock will be sold at original length ordered, but can be cut to size at an additional cost. How do I order Speedpanel? All Speedpanel is manufactured in packs of 13 panels for ease of handling, storage and transport. The minimum order quantity of any specifi c length is one pack. A typical order is made up of packs e.g mm or mm etc (multiples of 13). Partial packs are possible at an extra cost. Who installs Speedpanel? One of the key benefi ts of Speedpanel is its simple assembly system allowing existing competent trademen such as bricklayers and carpenters to install with ease. Many of our customers have installed it themselves with great success and likewise we can arrange for installation by recommending installers if required. What tools are required to install Speedpanel? Cutting can be done with sabre/reciprocating saw or evacuated grinder to minimise dust. Can Speedpanel be used as an external wall? Speedpanel can be used on an external wall however it is recommended to be externally clad to achieve a complete and extended life span of the wall. If unclad special attention needs to be given to adequately seal the bottom track to prevent water pooling. How much Speedpanel cost? Speedpanel is very competitive compare with our traditional systems and provides unique advantages which often lead to a lower overall installation cost. We are happy to discuss the best Speedpanel for your project and provide estimates and quotations. 47

48 Let us know about your next project so Speedpanel can help maximise the potential of your project through fire and acoustic solutions. Australia (head office) Phone: (+61 3) Fax: (+61 3) Address: Canterbury Rd, Kilsyth 3137 Victoria, Australia Postal Address: PO Box 469, Kilsyth 3137 Victoria, Australia Website: contact: New Zealand (+64) (+64) Maui Street, Te Rapa Hamilton, New Zealand PO Box Te Rapa, Hamilton, New Zealand