FAST-08 F.A.S.T. Foldable, Adjustable, Stackable, Tool-Less System

Transcription

1 FAST-08 F.A.S.T. Foldable, Adjustable, Stackable, Tool-Less System

2 Product Focus F.A.S.T. System can be installed independent of the floor system. Stackable to create multiple tiers. No tools required for assembly. Cantilever kit allows for multiple tiers without limiting access to lower level. Cantilever foot secures vertical support to stand easily without tools. Cantilever brackets are fully adjustable and require no tools to install. Slide bracket up or down the vertical support and lock tabs into position. Vertical supports are marked in inch increments for easy alignment and have a hinged locking collar to securely set the stand height. 1

3 Product Focus & Table of Contents Table of Contents Baskets can be laid on stands with a slight gap to allow for uneven wire basket cuts. Formed basket guides on stands act as a stop guide for the wire basket. Wire Basket Stands Cantilever Kits, Brackets, Vertical Supports Accessories Hold Down & Pedestal Clips Cantilever Foot Under Floor Stand Splice Connector Pole Support Kit Ground Clamp L Bracket & Pedestal Clamp Tape & Foot Adhesive Technical Data - Wire Basket Under Floor Applications Single Tier Assembly Cantilever & Double Tier Assembly

4 F.A.S.T. Products Wire Basket Rounded ends on all wires UL Classified (see technical data for details) Depths: 2, 4, & 6 nominal Lengths: 24, 48, & 118 Use flat fitting (WBUFLT) for turns Wire Diameter: (4.9mm) Standard finishes: Zinc Plated & Pre-Galvanized (UPC numbers shown in chart are for zinc plated) Consult customer service for other available finishes Flat Fitting Widths 12 (300 mm) 6 (150 mm) LD Depths H LD H LD H 20 (500 mm) 2 deep 4 deep 6 deep UPC Part Width Length LD H Wt. Per Pc. Number Number in. mm in. mm in. mm in. mm lbs. kg Flats 6 (150mm) deep 4 (100mm) deep 2 (50mm) deep WB WB WB WB WB WB WB WB WB WB WB WB WB WB WB WB WB WB WB WB WB WB WB WB WB WB WB WBUFLT WBUFLT WBUFLT

5 No tools required for installation Formed top surface free of protrusions or sharp edges 6 height adjustment Inside and outside leg positioning Folded and boxed for ease in shipping Patent Pending Stand part number includes: one (1) stand two (2) feet two (2) adhesive pads two (2) hold down clips Standard finish: Pre-Galvanized F.A.S.T. Products WBU2031 WBU2024 Stands WBU2016 WBU1216 Max. Basket Width WBU2016 shown Height Adjustment WBU2016 stands shown in double tier application. Feet and adhesive pads not required for second tier assembly. UPC Part Max. Basket Width Height Adjustment Stands Wt. Per Box Number Number in. mm in. mm Per Box lbs. kg WBU WBU1224 * WBU1231 * WBU WBU WBU2031 * * Legs are packed separately in box and not inserted in stand. 4

6 F.A.S.T. Products Cantilever Kits & Accessories No tools required for installation Simple design for tiered applications Available in kits or individual parts Adjustable shelf height Formed top surface has no sharp edges Can be installed independent of raised floor Standard finish: Pre-Galvanized Adjustability of shelf brackets WBUCK812 Double Tier Cantilever Kit Shown with WBU2016 Stand 9 (See pg. 6) 5, 6 or (See pg. 6) Wire Baskets (See pg. 3) 4 1 WBUCK12 - Single Tier Cantilever Kit Includes (1) WBUCB12 (1) WBUL16 (1) WBUCF (2) WBUHD WBUCK812 - Double Tier Cantilever Kit Includes (1) WBUCB8 (1) WBUCB12 (1) WBUL24 (1) WBUCF (3) WBUHD 2 10 (See pg. 6) (See pg. 6) WBUCB8 WBUCB12 Flooring Post Stand (Sold Separately See pg. 4) UPC Part Item # Description Max Height Box Qty. Wt. Per Box Number Number in. mm lbs. kg WBUCK12 * 1 Cantilever Kit - Single Tier with 12 Bracket WBUCK812 2 Cantilever Kit - Double Tier with 8 & 12 Brackets WBUCB8 3 8 Cantilever Bracket for 6 wide basket WBUCB Cantilever Bracket for up to 12 wide basket WBUL16 5 Short Vertical Support WBUL24 6 Medium Vertical Support WBUL31 7 Tall Vertical Support * For use with 2 and 4 deep basket on the lower level. Height - from top of stand Stand not included

7 F.A.S.T. Products - Accessories Spring steel clip to attach wire basket to stands No tools required for installation Holds both continuous and spliced wire sections securely Works with stands and cantilever brackets Hold Down Clip UPC Part Item # Description Box Qty. Wt. Per Box Number Number lbs. kg WBUHD 8 Basket Clip Optional spring steel clip to give added rigidity to system Works with stands and cantilever brackets Pedestal Clip UPC Part Item # Description Box Qty. Wt. Per Box Number Number lbs. kg WBUPC 9 Pedestal Clip Secures vertical support into stand top Only required when stand legs are in the inner position Cantilever Foot UPC Part Item # Description Box Qty. Wt. Per Box Number Number lbs. kg WBUCF 10 Cantilever Foot Under Floor Stand Heights of 3, 4, 5 or 6 Leg cutout allows for airflow No tools required to mount wire basket to stand Use WBUHD hold down clips to secure basket Stand width is 12 (use multiple stands for larger width baskets) Fasten to floor for maximum stability Floor mounting slot size:.313 (7.9mm) x.813 (20.6mm) for 1 /4 hardware UPC Part Overall Height Wt. Per Each Number Number in. mm lbs. kg WBU WBU WBU WBU

8 F.A.S.T. Products - Accessories Splice Connector Assembly Most common method to connect wire baskets Suitable for straight sections and fittings Patented welded stud plate designed for easy installation Other finishes are available UPC Part Material/Finish Box Qty. Wt. Per Box Number Number lbs. kg WB4CA Steel/Zinc-Plated Pole Support Kit UPC Kit Part Support Length Finish Box Wt. Per Box Number Number in. mm Qty. lbs. kg WB138FPSK Zinc-Plated WB200FPSK Zinc-Plated Ground Clamp WB138FPSK is for 1" (25mm) " (35mm) round posts and 7 /8" (22mm) square post sizes WB200FPSK is for a 1.5" (38mm) - 2" (51mm) round post size. Kit includes all hardware necessary to support wire basket system from raised floor posts on 24 inch (600mm) centers. Attach conveniently to any wire on basket Suitable for bare or insulated grounding conductors Grounding connector can be secured between clamps with cable ties Accepts up to #4 wire Kit includes: 1 - SA158 Slotted Angle 2 - B501 U-Bolt 4-5 /16"-18 Hex Nuts 1 - WB4HD Hold Down Plate 1-1 /4"-20 x 1" Slotted Head Screw 1-1 /4" Flat Washer & Hex Nut 2 - Pedestal Spacers UPC Part Material Box Qty. Wt. Per Box Number Number lbs. kg WB2GC High Strength Copper Alloy

9 F.A.S.T. Products - Accessories L Bracket & Pedestal Clamp For use when access to ground floor is limited Use with round post sizes 0.9 (25mm) through 1.2 (30mm) Use with square posts Order clamps and brackets separately Built-in tab for hold down Tool-less Clip (plenum-rated material) - Snap-in locking pin securely holds basket to bracket WBGS12L shown WBGSPC WBGSCLIP UPC Part Description Qty. Wt. Per Box Number Number lbs. kg WBGSPC Pedestal Clamp (Zinc Pltd) 1/Bag WBGSCLIP Tool-less Hold-Down Clip 50/Box Brackets (Pre-Galvanized) UPC Part System Width Length Box Qty. Wt. Per Box Number Number in. mm in. mm lbs. kg WBGS8L WBGS12L Adhesive & Feet WBUF WBUTAPE - Double-sided adhesive pads for temporary positioning of floor stands Pad Size: 2 (50mm) x 4 (100mm) WBUFA - Adhesive to secure stand to floor WBUTAPE UPC Part Description Box Qty. Wt. Per Box Number Number lbs. kg WBUF Stand Foot WBUTAPE Double-Sided Tape WBUFA Floor Adhesive 1 Gallon WBUFA 8

10 Technical Data - Wire Basket Cooper B-Line s Wire Basket Cable Tray Systems are produced from ASTM A510 high strength steel wires. A fully automated welding process produces continuous wire mesh, which is formed into our Wire Basket System. The standard 2" x 4" (50 x 100 mm) wire mesh pattern is designed for maximum flexibility, allowing for easy field cutting, bending, assembly and convenient cable drop outs. Fast - Adaptable - Economical Wire Basket Cable Tray Systems Our new generation cable support system is adaptable for today s cabling requirements and is sized and finished to match industry standards. Cooper B-Line s Wire Basket System provides the necessary cable support while allowing unmatched field installation adaptability. Pre-packaged installation kits and accessory options strengthen this new system s advantages and flexibility, a new concept for today s demanding requirements. Standard stock finish: Zinc Plated, silver in color, ASTM B633 SC2 with clear chromate sealer. Other finishes available: Telco Gray Flat Black Computer White Stainless Steel AISI Type 304 Stainless Steel AISI Type 316L Use Suffix TG FB CW SS4 SS6 Finishes Zinc Plated The standard stock finish on Wire Basket is electro-plated zinc with clear chromate sealer, silver in color, in accordance with ASTM B633 SC2. Corrosion resistance is 87 hours in a saline spray test per ASTM B This coating is recommended for indoor or sheltered outdoor installations. Zinc plated, (standard finish for some accessories) for all non-threaded components is in accordance with ASTM B633 SC3, and for ease of assembly ASTM B633 SC1 for all threaded components. These coatings are recommended for indoor use or in sheltered outdoor installations. Stainless Steel Stainless steel AISI Type 304 & 316L Wire Basket and accessories are also available. Stainless steel provides the strongest corrosion protection. Contact factory for details. Paint Durable computer white, flat black or telco gray coatings are applied over zinc plating. These coatings provide color match to new or existing equipment and are suitable for indoor or sheltered mild outdoor installations. Pre-Galvanized Zinc Our pre-galvanized zinc finish, (standard finish for some cataloged supports), is produced by continuously coating the steel with zinc (prior to fabrication) in accordance with ASTM A653 (CSA Type 2). This coating is recommended for indoor or sheltered outdoor installation. Construction Our patented rounded wire ends are designed for the safety of cables and installers. Along the cable tray sides (flanges) each wire end features our unique rounded end which provides for safe handling and protects cables from damage during installation. Cooper B-Line s straight top wire design maximizes the rigidity of the system, provides higher strengths, and better strength to weight ratios than systems with bent top wire designs. Strength Cooper B-Line Wire Basket Systems are designed to support the volume capacity of the cables and provide safe mechanical support for spans up to 8 feet (2.4 meters) on center. Tested load deflection data is available either in accordance with NEMA VE1 or proposed IEC standards. Refer to page 11 for additional loading information. *Capacity Tested Capacity * Cable fill is controlled by applicable code. 9

11 Technical Data - Wire Basket UL Classification The following Wire Basket Systems are classified by Underwriters Laboratories, Inc. (File No. E60548) as equipment grounding conductors: WB208 WB212 WB218 WB220 WB221 WB224 WB404 WB406 WB408 WB412 WB418 WB420 WB421 WB424 WB606 WB612 WB618 WB620 WB624 (2" deep x 8" wide) (2" deep x 12" wide) (2" deep x 18" wide) (2" deep x 20" wide) (2" deep x 21" wide) (2" deep x 24" wide) (4" deep x 4" wide) (4" deep x 6" wide) (4" deep x 8" wide) (4" deep x 12" wide) (4" deep x 18" wide) (4" deep x 20" wide) (4" deep x 21" wide) (4" deep x 24" wide) (6" deep x 6" wide) (6" deep x 12" wide) (6" deep x 18" wide) (6" deep x 20" wide) (6" deep x 24" wide) In order to maintain continuous grounding, one of the following splicing methods must be used: WBU4CA WB4CA WB4SP and WB4CP WB12SB and WB4CP Connector Assy. Connector Assy. Splice Plate and Clamp Assy. Splice Bar and Clamp Assy. Grounding It is recommended practice to ground all metallic cable tray systems. Data and communication circuits (low voltage) require grounding for static discharge, noise, etc. The standard Cooper B-Line bolted tray connectors for splices and field-cut fittings provide electrical continuity for this purpose. The tray system should be grounded as required by the NEC. Although Cooper B-Line s Wire Basket System is UL classified as an equipment ground conductor, Cooper B-Line recommends the use of a properly sized continuous ground wire attached to each wire basket section. A painted wire basket system requires that paint be removed at each attachment point. Cutting and removing wire segments may reduce the cross sectional area of the Wire Basket System and require the use of a grounding clamp and conductor. 10

12 Technical Data - Wire Basket Wire Basket System Cable Fill & Load Rating The National Electrical Code allows for 50% fill of ventilated cable tray for control or signal wiring (Article 392-9(B)). This rule requires that all the individual cable cross-sectional areas added up may not exceed one half the cable tray area. The cable tray area is equal to the width times the load depth. In actual practice with Category 5 cables, however, the cable tray becomes completely full in reaching the 50% cable fill. See the picture below. The tray is completely full, but the sum of the cable areas is only 50% of the tray area, due to the empty spaces between the cables. NEC 50% Cross Sectional Area Illustration This being the case, there is a practical limit to the amount of cables that can be installed in the tray, based on the trays width and load depth. The following chart shows the approximate cable weight that can be installed without exceeding the 50% fill rule and the tested load capacity: Tray Tray Max. Approx. Max. Cable Tested Load Capacity***Lbs/Ft Series Size # Cables* Weight **lbs/ft 2 4 5' 6' 7' 8' WB202 (2x2) WB204 (2x4) WB206 (2x6) WB208 (2x8) WB212 (2x12) WB218 (2x18) WB220 (2x20) WB224 (2x24) WB404 (4x4) WB406 (4x6) WB408 (4x8) WB412 (4x12) WB418 (4x18) WB420 (4x20) WB424 (4x24) WB606 (6x6) WB612 (6x12) WB618 (6x18) WB620 (6x20) WB624 (6x24) * This chart was based on 50% fill of 4 UTP Category 5 cable (O.D. =.21".026 lbs/ft). ** This is not a maximum load rating for the tray, rather a practical guide to the amount of cable weight that can realistically be installed. *** Tested in accordance with NEMA VE-1/CSA E22.2 No Individual test reports available upon request. Safety Factor: 1.5 Fill calculator available at - Go to Design Center / Calculations / Wire Basket Fill Calculator 11

13 F.A.S.T. Underfloor Applications Single Tier System Double Tier Cantilever System Double Tier System 12

14 F.A.S.T. Single Tier Assembly Remove parts from the stand kit carton Unfold legs and lock into position Set desired height Attach feet to stand Assemble all stands and start to position on floor Continue positioning stands Finish positioning long run of stands Position any side runs of stands At this point a single or double cantilever level(s) can be assembled onto the single tier system. (see top of page 14) Start adding wire basket Install hold down clips as wire basket is installed Install flat fitting for turns At this point the existing single tier system is ready to be loaded with cables... and/or a double tier system can be installed (see bottom of page 14) Install and secure wire basket to finish the main run Install and secure wire basket to any side runs 13

15 F.A.S.T. Cantilever & Double Tier Assembly Cantilever Assembly Layout cantilever parts for installation Place cantilever foot over vertical support Insert vertical support in stand and slide cantilever foot into position Tilt and slide shelf bracket onto the vertical support at proper height On cantilever tier systems, cables can be installed in the first tier wire basket before or after the second tier of wire basket is installed. Cables can be dropped into basket easily. Install all cantilever bracket kits on stands Place bottom and top wire baskets in place Install all wire basket and secure with hold down clips Double Tier Assembly Remove stand kit from carton (feet and adhesive pads will not be used) Place the second tier stands in all desired locations Assemble stand kit with legs in outside position - adjust height as required Start placing top basket in position Place second tier stand in bottom stand Finish placing wire baskets and secure in place with hold down clips Second tier can be added to first tier with or without bottom wire basket in place On double tier systems, cables can be installed on the first tier before or after the second tier is installed. If installing cables in the bottom basket after the second tier has been added, the cables will need to be pulled through the system. 14

16 Other Cooper B-Line Product Lines Cable Runway & Relay Racks (CommData) Cable Tray Systems Strut Systems (Bolted Framing) Electrical Enclosures Electronic Enclosures Pipe Hanger & Support Systems Spring Steel Fasteners Meter Mounting & Distribution Equipment Anchors FAST-08 Cooper B-Line 509 West Monroe Street Highland, IL Phone: Fax: Questions, Comments, Suggestions? B-VOCAL SM with B-Line Voice Of the Customer...Actively Listening ext. 456 SYSTEMS THAT MAKE SENSE Cooper Industries, Ltd. 600 Travis, Ste Houston, TX Phone: Cooper B-Line, Inc. Printed in U.S.A