STRONG FUNDAMENTALS FUNDAMENTAL STRENGTHS
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1 STRONG FUNDAMENTALS FUNDAMENTAL STRENGTHS An innovative solution for high-temperature insulation of subsea pipelines, field joints and custom structures. AMI - Pipeline Coating, Vienna 2015
2 Agenda Macroeconomic Trends Wet Insulation Technology for Flow Assurance New Product Development Process/Testing XTremeTemp Development XTremeTemp Testing XtremeTemp Next Steps Questions 2
3 Macroeconomic Trends Deepwater is the fastest growing sector As production from mature basins onshore and in shallow water declines, development of deepwater reserves has become increasingly vital. Douglas-Westwood 3
4 Key Focus Area The industry defines 300 degf, 10,000 psi, and above as HPHT. 4 Source: Chart courtesy of Schlumberger
5 Norphlet Play Source: VENARI RESOURCES - Lower Tertiary, Miocene and Norphlet 5
6 Wet Insulation Technology for Flow Assurance 3000 ULTRA (Styrenic Alloy) Solid (U > 3 W/m 2 K) 2500 WATER DEPTH (meters) Glass Syntactic PolyUrethane (GsPU) (U > 3 W/m 2 K) Syntactic Polypropylene (spp) (U > 3 W/m 2 K) ULTRA (Styrenic Alloys) Foam (U > 2 W/m 2 K) XtremeTemp (U > 3 W/m 2 K) 500 PPFoam (U > 3 W/m 2 K) TEMPERATURE (degrees Celsius)
7 New Product Development Key objectives Develop a technically viable end to end solution Develop an operationally viable solution Develop a commercially viable solution 7
8 New Product Testing Material Screening Reduced Scale (Accelerated Ageing) In-service Performance Installation Field Joint 300 Bar Rated Temperature of materials Miniature Cores Different Temperatures Ambient Pressure High Pressure Simulated Service Vessel Survivability Adhesion Impact Clamp Ring Shear Suction Lift Bend Thermal Performance Mechanical Properties Interface Adhesion 8
9 XTremeTemp Product Features: Continuous Operating Temperature up to 400 F (205 C) Unlimited water depth No glass microspheres Extensive ageing studies and SSV tests completed J-Lay, S-Lay or reeling Line Pipe, Field Joint and Custom Coating system Rubber Insulation 1 Rubber Insulation 2 NEMO (Epoxy modified PU) 9
10 XTremeTemp Development Technical Feasibility Commercial Feasibility Installation Feasibility Can the heat barrier material be put around a pipe using existing production technology? Will it adhere to the Pipe? Will the material have enough ductility and tensile strength? Can the material survive the operating conditions? Use of Multilayer concept to reduce the consumption of expensive material Will these layers adhere to each other? Is the shear strength enough to survive installation and in-service stresses? Can the outer layer be replaced/tailored to suit the installation vessel? Is the coefficient friction enough for the installation process? Will the coating be damaged during clamping, suction lifting, etc.? 10
11 Accelerated Ageing Tests No visual change noticed compared to the control Mechanical properties change within ±6% of control sample for heat barrier after 3 months exposure Thermal properties within ±5% of control sample for heat barrier after 3 months exposure Control >400⁰F 11
12 In-service Performance 28 days SSV Met thermal performance criteria Intentional Notch Damage pre-ssv Post-SSV examination reveals no change in the damaged area 12
13 Installation Tests Clamp Test Impact Test Suction Lift Test Ring Shear Test 13
14 Field Joint Development Line Pipe Field Joint interface bond strength > 5 MPa Reduced number of layers to meet the cycle time Compatible with collars and anodes Anticorrosion system under investigation 14
15 XTremeTemp Next Steps XTremeTemp to serve as portfolio of products serving markets with temperature (of process fluid in pipe) requirement >300 F (150 C) Product component qualification achieved with a major O&G operator and plan to complete work to achieve system qualification Socialize the development activity with other O&G Operators, Lay Contractors, Engineering Houses, Pipe Mills, etc. to gain wider acceptance in the market 15
16 Questions Core Development Team Suresh Choudhary Eileen Wan Colin Lindsey Jan Peder Hegdal Torgeir Sletvold Contact Person for this development Suresh Choudhary Global Product Manager - Flow Assurance schoudhary@brederoshaw.com +1 (832)
17 STRONG FUNDAMENTALS FUNDAMENTAL STRENGTHS
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