the GLOBAL LEADER in pipe coating solutions. OFFSHORE SOLUTIONS

Transcription

1 the GLOBAL LEADER in pipe coating solutions. OFFSHORE SOLUTIONS

2 DEDICATED EMPLOYEES GLOBAL PLANTS LEADING TECHNOLOGIES YEARS OF COATING EXPERIENCE the GLOBAL LEADER in pipe coating solutions.

3 Bredero Shaw is a division of ShawCor Limited, a growth-oriented energy services company focused on technology-based products for the energy industry. Bredero Shaw is the global leader in the development and manufacture of pipe coating solutions for the oil, gas, and water industries. With a rich history of proven experience that dates back to the 1930s, the company is the preferred choice of major energy industry clients around the world. Over 100,000 kms of pipelines throughout the world have been protected using Bredero Shaw technology and services. The company, skilled in developing solutions for their clients, has the largest team of experienced and dedicated pipe coating professionals in the industry. With the most extensive network of strategically located plants around the world, and with proven, innovative coating technologies, Bredero Shaw has coated more pipelines in more diverse geographical areas and climates than anyone in the industry. LEADERSHIP OFFSHORE Bredero Shaw understands the offshore environment and is capable of providing complete coating solutions on a global basis. As the leader in offshore pipe coating solutions, the company offers many advantages including: Complete solutions for all applications including anti-corrosion protection, thermal flow assurance, protective and weight coating, internal flow efficiency and custom coating. A wide array of coating solutions ranging from small diameter flowlines and risers to large diameter transmission lines. The company has coated pipelines for the most diverse depth, environment and installation conditions. Strategically located coating plants in key regions including the North Sea, West Africa, the Middle East, the Far East, Australia, the Gulf of Mexico and South America. Excellent project support through key regional centres in Leith, Scotland; Orkanger, Norway; Houston, Texas and Singapore. Extensive international experience in plant mobilizations providing the unique capability of executing specific major pipeline projects at a client s chosen location. This capability is unparalleled in the industry. Offshore Solutions 3

4 Bredero Shaw is the world s largest provider of pipe coating solutions with 4000 dedicated employees located in 15 countries across the globe. Bredero Shaw understands what is important to their clients. The strength and experience of the company and its employees gives clients the assurance that project execution will be carried out with a high degree of professionalism, quality, and safety. The diverse geographic area in which the company operates provides a global perspective and enables Bredero Shaw to meet the demands of individual projects and provide best-in-class service to clients. CAPABILITIES Bredero Shaw has 27 plants strategically located throughout the world: the largest number of fixed facilities in the industry. The company s worldwide pipe coating plants include both permanent and mobile coating facilities. Bredero Shaw has developed over 40 leading pipe coating technologies to protect pipelines across all segments of the market. The company has over 75 years of experience in both onshore and offshore environments. Over 100,000 kms of pipelines have been protected using Bredero Shaw technology and services. Bredero Shaw is a division of ShawCor Limited, a publicly traded energy services company. ShawCor s strong balance sheet and track record of profitable growth enables Bredero Shaw to continue to strengthen the business for the future. 4 Offshore Solutions

5 CUSTOMER SERVICE Bredero Shaw s dedicated personnel are available to assist with project support and execution to ensure your satisfaction. The company provides thorough support in the following areas: Coating specifications and standards development Raw material procurement and quality assurance Delivery and stockpiling of bare and coated pipe Engineering design for flow assurance Pipe coating to the applicable industry standards and client specification Logistical analysis for optimum supply of coated pipe Transport of coated pipe as per the client s requirements Packaged single source solutions including engineering, procurement, pipe coating and delivery End-to-end solutions including field joints and custom coatings. Bredero Shaw s team of dedicated professionals will ensure that your project is completed successfully. Offshore Solutions 5

6 LEADING TECHNOLOGY Bredero Shaw has developed over 40 leading pipe coating technologies designed to protect pipelines across all segments of the market. Proven technologies include innovative anti-corrosion coatings, protective and weight coatings, thermal flow assurance coatings, internal coatings, custom coatings, field joints, support engineering and logistics services. The company employs a dedicated Research and Development team with over 50 engineers and scientists on staff. Bredero Shaw is the world s most innovative pipe coating company with over 100 patents covering new products and process technology. Examples include the High Performance Composite Coating system (HPCC), and Thermotite polypropylene flow assurance technology. The company has state-of-the-art Research and Development facilities located on two continents. Bredero Shaw has a dedicated team of design and testing specialists to determine the best coating solution for any given application. Examples include full scale heat transfer simulation, testing and coating thickness determination to achieve flow assurance. Various proposed coatings can also be quickly qualified for specific pipeline operating conditions. QUALITY ASSURANCE Bredero Shaw maintains a Quality Management system that conforms to ISO 9001:2000. The company is dedicated to the continuous improvement of the Quality Management system ensuring that all employees understand, implement and sustain the system. All plants have integrated quality control systems to ensure compliance with client specifications and industry standards. The major activities carried out within the quality group are: Incoming raw material inspection and testing Incoming inspection of bare pipe Constant quality inspection of coating application and auditing of production systems to ensure conformance with client s specifications Testing of finished product Pipe tracking from receipt to delivery Maintenance, continuous development and improvement of all coating processes and systems. 6 Offshore Solutions

7 HEALTH, SAFETY & ENVIRONMENT Bredero Shaw is committed to providing a safe and healthy workplace that protects employees, clients and the environment. All business activities are conducted in a manner that protects the environment. The company actively promotes an Injury and Incident Free (IIF) workplace and a robust Health, Safety and Environmental (HSE) management system that is globally consistent and meets or exceeds all international standards. It can be considered best-in-class. The HSE management system is fully integrated through engineering controls, procedures and behaviour. The IIF policy was established on the basis that concern for the health and safety of employees and guardianship of the environment are essential to the successful conduct and future growth of the business. Offshore Solutions 7

8 OFFSHORE COATING SOLUTIONS ANTI-CORROSION PRODUCT LINE Bredero Shaw has the widest range of anticorrosion coatings in the industry covering all operating conditions for offshore installation. Anti-corrosion coatings are applied under quality controlled factory conditions and with leading edge process technology. These coatings can be effectively used under concrete and under thermal insulation. The coating to be selected depends on the pipeline s operating conditions, location and specification requirements. The primary anticorrosion coatings used are highlighted in the adjacent selection chart. HPCC HPCC (High Performance Composite Coating) is a proprietary composite system that represents the latest development in anti-corrosion coating systems. The unique application process of this system provides a fused, monolithic profile that prevents lamination and loss of adhesion. Excellent coverage of weld bead profiles is achieved, thus preventing tenting and weaknesses in the coating profile. HPCC consists of fusion bonded epoxy, polyolefin adhesive and polyethylene. The system provides excellent low temperature characteristics and impact performance. With a rough sintered coating finish, HPCC is suitable for use under HeviCote or Compression Coat. 3LPP 3LPP (3-Layer Polypropylene) is a coating system consisting of a primary layer of fusion bonded epoxy, a tie layer of copolymer adhesive and an outer layer of polypropylene. Although similar to 3LPE, 3LPP offers improved impact and abrasion resistance and is suitable for use up to 110 C. With a rough sintered coating finish, 3LPP can be used under HeviCote and Compression Coat. 3LPE 3LPE (3-Layer Polyethylene) is a coating system comprising of a layer of fusion bonded epoxy, a tie layer of copolymer and an outer layer of polyethylene. This coating system provides excellent anti-corrosion properties and resistance to mechanical damage. With a rough sintered coating finish, 3LPE it is suitable for use with HeviCote and Compression Coat. FBE FBE (Fusion Bonded Epoxy) is a thin film coating offering good flexibility and excellent resistance to cathodic disbondment. The coating can be used under HeviCote and Compression Coat. For special applications, dual-layer FBE is also available. AE AE is a glass-fibre reinforced asphalt based enamel coating for use on landlines or offshore under concrete weight coating. It has been used successfully on offshore projects for over 40 years. 8 Offshore Solutions

9 HPCC 3LPP 3LPE FBE AE PRODUCT ILLUSTRATION PRODUCT DESCRIPTION HPCC (High Performance Composite Coating) is a proprietary composite system consisting of fusion bonded epoxy, polyolefin adhesive and polyethylene. 3LPP is a multilayer coating system consisting of a layer of fusion bonded epoxy, a co-polymer adhesive and an outer layer of polypropylene which offers the toughest, most durable pipe coating solution available. 3LPE is a multilayer coating system consisting of a layer of fusion bonded epoxy, a co-polymer adhesive and an outer layer of polyethylene which offers a tough, durable pipe coating solution. FBE is a plant applied powder coating that was developed for oil and gas pipeline applications where superior coating bond, chemical resistance, soil stress, and cathodic disbondment protection is required. AE is plant applied durable coating based on modified bitumen that has been successfully used for many years for corrosion protection of steel pipes. PRODUCT FEATURES Long term corrosion protection Corrosion protection in high operating temperature conditions and severe environments Resistance to moisture penetration and mechanical damage Excellent coverage of raised welds Excellent cold temperature performance Long term corrosion resistance High temperature performance Resistance to moisture penetration and mechanical damage Resistance to cathodic disbondment Global manufacturing capability Long term corrosion resistance Resistance to moisture penetration and mechanical damage Excellent resistance to cathodic disbondment Global manufacturing capability Long term corrosion resistance High continuous operating temperature performance Chemical resistance, soil stress resistance, and resistance to cathodic disbondment Global manufacturing capability Extensive track record of excellent performance Superior compatibility with concrete coating systems MINIMUM PIPE DIAMETER 400 mm (16 ) 90 mm (3.5 ) 90 mm (3.5 ) 90 mm (3.5 ) 90 mm (3.5 ) MAXIMUM PIPE DIAMETER 1220 mm+ (48 +) 1220 mm+ (48 +) 1220 mm+ (48 +) 1220 mm+ (48 +) 1220 mm+ (48 +) MINIMUM PIPE LENGTH 18.3 m (60 ) 5.5 m (18 ) 5.5 m (18 ) 5.5 m (18 ) 5.5 m (18 ) MAXIMUM PIPE LENGTH 24.4 m (80 ) 24.4 m (80 ) 24.4 m (80 ) 24.4 m (80 ) 24.4 m (80 ) MINIMUM RECOMMENDED OPERATING TEMPERATURE -40 C (-40 F) -40 C (-40 F) -40 C (-40 F) -40 C (-40 F) -40 C (-40 F) MAXIMUM RECOMMENDED OPERATING TEMPERATURE 85 C (185 F) 110 C (230 F) 85 C (185 F) 85 C (185 F) 90 C (194 F) PLANTS REFERENCE LITERATURE Camrose, Alberta Kuantan, Malaysia* * Planned Fontana, California Pearland, Texas Monterrey, Mexico Veracruz, Mexico Leith, Scotland Orkanger, Norway Onne, Nigeria Jubail, Saudi Arabia Kabil, Batam Island, Indonesia Kuantan, Malaysia Kembla Grange, Australia Fontana, California Pearland, Texas Monterrey, Mexico Veracruz, Mexico Leith, Scotland Orkanger, Norway Onne, Nigeria Jubail, Saudi Arabia Kabil, Batam Island, Indonesia Kuantan, Malaysia Kembla Grange, Australia Camrose, Alberta Regina, Saskatchewan Fontana, California Vineyard, Utah Pearland, Texas Monterrey, Mexico Veracruz, Mexico Leith, Scotland Orkanger, Norway Enerhen/Warri, Nigeria Onne, Nigeria Jubail, Saudi Arabia Kabil, Batam Island, Indonesia Kuantan, Malaysia Kembla Grange, Australia Product Data Sheets and Project Histories are available for all anti-corrosion coating products. Leith, Scotland Farsund, Norway Ras Al Khaimah, UAE Kabil, Batam Island, Indonesia Kuantan, Malaysia Values shown are typical and may vary from plant to plant. Consult Bredero Shaw for special requirements. Offshore Solutions 9

10 OFFSHORE COATING SOLUTIONS PRODUCT ILLUSTRATION FLOW ASSURANCE PRODUCT LINE PRODUCT DESCRIPTION Bredero Shaw flow assurance products provide world class solutions for shallow water and deepwater applications. The product lines consist of high efficiency thermal insulation systems with optimum thicknesses ensuring easy installation and flow assurance. ThermoFlo Polyurethane Systems Bredero Shaw paved the way in the 1980s in the North Sea with the development of polyurethane-based subsea insulation systems. Today the same systems are still in use in the North Sea and developments have led to the World Class products that are now in use in both shallow and deepwater. The ThermoFlo systems are applied by large volume injection that provides industry leading capacity and the ability to satisfy customer s most demanding schedules. The ThermoFlo system is designed for individual project and installation requirements and is offered in a number of variants to meet the demands of both shallow and deepwater service up to 3000 m. The ThermoFlo system is also the most flexible system available in the marketplace and is very well suited to installation by the world s leading reel lay vessels. The system is also suitable and used extensively for custom coating of subsea architecture. Thermotite Multilayer Polypropylene Systems The Thermotite system was developed initially for the North Sea and Norwegian subsea markets and has been further developed to meet the industry demand for highly engineered subsea insulation systems. The multi-layer construction of the Thermotite product allows for the use of thermoplastics that have specific thermal and mechanical properties at different locations within the system. This flexibility in construction enables Bredero Shaw to design very precise solutions optimized for either steady state or transient conditions. Thermotite systems can be designed for water depths up to 3000 m and temperatures up to 155 C. The system is also suitable for installation by any method including reel lay. To complement the Thermotite system, a proprietary injected polypropylene field joint insulation system is available that results in industry leading end-to-end thermal and mechanical performance critical to the integrity of a flowline and or riser development. Pipe-In-Pipe Polyurethane Foam (PUF) Bredero Shaw has an extensive history in the design and manufacture of Pipe-in-Pipe systems utilizing low density polyurethane foams for both shallow and deepwater. This highly efficient insulation material is spray applied or injected over a traditional FBE anti-corrosion layer. The spray applied coated assembly is typically placed inside a steel outer pipe in single (12.2 m) or up to quad (48.8 m) lengths prior to loadout. The injected system is typically provided in single or double joints. PRODUCT FEATURES MINIMUM PIPE DIAMETER MAXIMUM PIPE DIAMETER MINIMUM PIPE LENGTH MAXIMUM PIPE LENGTH MINIMUM RECOMMENDED OPERATING TEMPERATURE MAXIMUM RECOMMENDED OPERATING TEMPERATURE OHTC ( U VALUE) MAXIMUM WATER DEPTH K VALUE TYPICAL APPLICATIONS PLANTS REFERENCE LITERATURE 10 Offshore Solutions

11 SHALLOW WATER DEEPWATER ThermoFlo (S) Thermotite (S) Pipe-In-Pipe (S) ThermoFlo (D) Thermotite (D) Pipe-In-Pipe (D) ThermoFlo (S) is a cast in place elastomeric syntactic polyurethane based material formulated for high hydrothermal stability and high hydrostatic loadings. Thermotite (S) is a multilayer polypropylene extruded subsea insulation system that can be designed and manufactured in a wide range of thicknesses and layers to meet specific performance and installation requirements in shallow water. Pipe-in-Pipe (S) is a low density polyurethane foam product applied by either injection moulding or spray application for use in pipein-pipe systems providing highly efficient insulation performance in shallow water. ThermoFlo (D) is a cast in place elastomeric glass syntactic polyurethane based material formulated for high hydrothermal stability and high hydrostatic loadings. Thermotite (D) is a multilayer polypropylene extruded subsea insulation system that can be designed and manufactured in a wide range of thicknesses and layers to meet specific performance and installation requirements in deepwater. Pipe-in-Pipe (D) is a low density polyurethane foam product applied by either injection moulding or spray application for use in pipein-pipe systems providing highly efficient insulation performance in deepwater. Highly flexible & suitable for installation by all pipelay methods Lowest K-value of wet insulated systems Highest manufacturing rate of any subsea insulated system Highest approved operating temperature 155 C. Highly robust construction Proprietary high temperature field joint Extensive track record Low K-value Wide U-value performance Most widely adopted subsea insulation system Highly flexible & suitable for installation by all pipelay methods Highest manufacturing rate of any subsea insulated system In service at 2000 m and at 132 C Proprietary high temperature field joint Suitable for electrical heating Temperature range performance High manufacturing throughputs Consistent properties 100 mm (4 ) 50 mm (2 ) 150 mm (6 ) 100 mm (4 ) 50 mm (2 ) 150 mm (6 ) 600 mm (24 ) 600 mm (24 ) 300 mm (12 ) 600 mm (24 ) 600 mm (24 ) 300 mm (12 ) 8 m (26 ) 9 m (30 ) 9 m (30 ) 9 m (30 ) 9 m (30 ) 9 m (30 ) 13 m (43 ) 26 m (85 ) 13 m (43 ) 13 m (43 ) 26 m (85 ) 13 m (43 ) -35 C (-30 F) -35 C (-30 F) -35 C (30 F) -35 C (-30 F) -35 C (-30 F) -35 C (30 F) 115 C (240 F) 155 C (310 F) 130 C (266 F) 115 C (240 F) 155 C (310 F) 130 C (266 F) < 1.8 W/m.K (1.04 BTU/ft.hr.F) < 2.5 W/m.K (1.45 BTU/ft.hr.F) < 1.0 W/m.K (0.58 BTU/ft.hr.F) < 1.8 W/m.K (1.04 BTU/ft.hr.F) < 1.8 W/m.K (1.04 BTU/ft.hr.F) < 1.0 W/m.K (0.58 BTU/ft.hr.F) 300 m (984 ) 700 m (2297 ) Design Department 3000 m (9842 ) 3000 m (9842 ) Design Department 0.1 W/m.K (0.058 BTU/ft.hr.F) 0.13 W/m.K (0.075 BTU/ft.hr.F) W/m.K ( BTU/ft.hr.F) 0.1 W/m.K (0.058 BTU/ft.hr.F) W/m.K (0.095 BTU/ft.hr.F) W/m.K ( BTU/ft.hr.F) Flowlines Risers Custom coatings Field joints Flowlines Risers Custom coatings Field joints High temperature Flowlines Risers Transmissions Flowlines Risers Custom coatings Field Joints Flowlines Risers Custom coatings Field joints Flowlines Risers Transmissions Pearland, Texas Leith, Scotland Kuantan, Malaysia Orkanger, Norway Mobile Plant Pearland, Texas Kabil, Batam Island, Indonesia Kuantan, Malaysia Pearland, Texas Leith, Scotland Kuantan, Malaysia Orkanger, Norway Mobile Plant Pearland, Texas Kabil, Batam Island, Indonesia Kuantan, Malaysia Product Data Sheets and Project Histories are available for all shallow water flow assurance coating products. Product Data Sheets and Project Histories are available for all deepwater flow assurance coating products. Values shown are typical and may vary from plant to plant. Consult Bredero Shaw for special requirements. Offshore Solutions 11

12 OFFSHORE COATING SOLUTIONS PROTECTIVE AND WEIGHT COATING PRODUCT LINE Protective and weight coating products are concrete based systems developed to provide pipelines with mechanical protection and negative buoyancy in offshore environments, tidal and swamp areas and river crossings. These products also offer additional security to pipelines in high traffic sea corridors and in areas where backfill may damage the anticorrosion coating. The typical density of these products ranges 3 3 from 2200 to 3400 kg/m (140 to 210 lbs/ft ) using quality iron ore and other key raw material components. Product thickness typically ranges from 25 mm to 100 mm with thicker coatings available depending on pipe size, wall thickness and negative buoyancy requirements. HeviCote Impinged Reinforced Concrete The HeviCote system is the leading weight coating system and has been used extensively across the world. The product is applied to the pipe using the impingement technique which is well suited to large diameter pipes and high volume demands. HeviCote can be applied in thicknesses from 25 mm to 230 mm in a single pass. It is reinforced with a steel wire cage and prefabricated to meet specification requirements. Compression Coat Wrapped Reinforced Concrete The Compression Coat technique involves wrapping concrete on a spiral conveyor system and can be applied in thicknesses from 25 mm to 190 mm in a single pass. Pre-formed concrete with reinforcing wire mesh is positioned below the rotating pipe on an angle (pitch) and is wrapped around the pipe. The pitch ensures there is an overlap of concrete and wire on the preceding wrap. A tamping machine then compacts the concrete resulting in a consistent thickness. The outer polyethylene wrap ensures controlled curing of the concrete. This process is available from Bredero Shaw's fleet of portable plants and is quickly and easily mobilized for specific projects at new locations. 12 Offshore Solutions INTERNAL COATING PRODUCT LINE FLOW ENHANCEMENT Bredero Shaw s internal coating product line is used primarily for natural gas pipelines to smooth the internal pipe surface resulting in improved flow. The thin film epoxy paint systems used are designed to lower internal roughness (drag) reducing turbulence thereby increasing flow efficiency. Improved flow conditions may enable use of a smaller pipe or allow for lower compression requirements. Additional benefits of using internal flow coatings include corrosion protection of the pipe during storage prior to installation, improved pigging conditions, faster drying times, and enhanced conditions for visual inspection of the internal surface of the pipe walls. The flow efficiency lining is a two-part liquid epoxy paint system applied in a single coat. A cut-back (uncoated portion of pipe) is usually left at the pipe ends to reduce damage to the coating from the joint welding procedure. Internal flow coatings are rigorously tested to ensure the applied coating films will successfully meet the requirements of transportation, installation, commissioning and service in all seasons. Internal flow coatings are qualified to and applied by API RP 5L2 requirements. For specific projects outside the API RP 5L2 scope, modification to the testing, application, and cure can be conducted to ensure quality products are provided that meet the needs of our clients. SureFlo FEC SureFlo FEC is a two-part liquid epoxy paint system applied in a single coat. A cut-back (uncoated portion of pipe) is usually left to allow for a high quality joint welding process. SureFlo SF SureFlo SF is a solvent free two-part liquid epoxy paint system applied in a single coat. The solvent free system is environmentally-friendly with similar performance to SureFlo FEC. SureFlo FBE SureFlo FBE is a plant applied internal lining designed for internal corrosion protection for steel pipelines or where a smooth steel surface is required.

13 HeviCote Compression Coat PRODUCT ILLUSTRATION PRODUCT DESCRIPTION PRODUCT FEATURES MINIMUM PIPE DIAMETER HeviCote is a concrete coating system designed to provide negative buoyancy and mechanical protection for costly offshore pipelines. HeviCote is available in various thicknesses and densities and can be applied over anti-corrosion and certain insulation coatings. Wide range of coating densities and thicknesses available Compatible with most anti-corrosion and insulation coating systems Many product options are available Strategically located facilities 100 mm (4 ) Compression Coat is a side wrap applied concrete coating that is used on offshore pipes or on pipes which will be laid in wet areas. The weight of the concrete provides negative buoyancy. Compression Coat is available in various thicknesses and densities to suit all application requirements. Side wrap concrete technology Portable coating facilities Wide range of coating densities and thicknesses available Compatible with most anti-corrosion and insulation coating systems 165 mm (6.5 ) MAXIMUM PIPE DIAMETER MINIMUM CONCRETE THICKNESS MAXIMUM CONCRETE THICKNESS MINIMUM PIPE LENGTH MAXIMUM PIPE LENGTH COMPRESSIVE STRENGTH DENSITY PLANTS REFERENCE LITERATURE 1120 mm (44 ) 25 mm (1 ) 230 mm (9 ) 1220 mm (48 ) 25 mm (1 ) 190 mm (7.5 ) 8.5 m (28 ) 9 m (30 ) 18 m (60 ) 18 m (60 ) MPa ( psi) 27.6 MPa (4000 psi) kg/m ( lbs/ft ) kg/m ( lbs/ft ) Leith, Scotland Farsund, Norway Onne, Nigeria Ras Al Khaimah, UAE Kabil, Batam Island, Indonesia Kuantan, Malaysia Jubail, Saudi Arabia st 21 Street, Edmonton, Alberta Channelview, Texas Coatzacoalcos, Mexico La Brea, Trinidad Tema, Ghana Onne, Nigeria Jubail, Saudi Arabia Kembla Grange, Australia Mobile Plants Product Data Sheets and Project Histories are available for all protective and weight coating products. Values shown are typical and may vary from plant to plant. Consult Bredero Shaw for special requirements. SureFlo FEC SureFlo SF SureFlo FBE PRODUCT DESCRIPTION PRODUCT FEATURES SureFlo FEC is a thin film internal epoxy SureFlo SF is a solvent-free thin film coating applied in natural gas pipelines to internal epoxy coating coating used to smooth the internal pipe surface for improved improve the flow of non-corrosive gas in a flow. pipeline. Reduces friction costs and compression Reduces friction costs and compression costs costs Clean internal surface Clean internal surface Global manufacturing capability Global manufacturing capability SureFlo FBE is a plant applied lining for steel pipes where internal corrosion protection or a smooth surface is required. Reduces friction costs and compression costs Clean internal surface Global manufacturing capability Corrosion protection MINIMUM PIPE DIAMETER MAXIMUM PIPE DIAMETER MINIMUM PIPE LENGTH MAXIMUM PIPE LENGTH MIN. OPERATING TEMPERATURE MAX. OPERATING TEMPERATURE 300 mm (12 ) 300 mm (12 ) 300 mm (12 ) 1320 mm (52 ) 1320 mm (52 ) 1320 mm (52 ) 10 m (33 ) 10 m (33 ) 10 m (33 ) 24 m (80 ) 24 m (80 ) 13 m (43 ) -40 C (-40 F) -40 C (-40 F) -40 C (-40 F) 129 C (264 F) 129 C (264 F) 129 C (264 F) PLANTS Camrose, Alberta Regina, Saskatchewan Hamilton, Ontario Veracruz, Mexico Leith, Scotland Farsund, Norway Jubail, Saudi Arabia Kabil, Batam Island, Indonesia Kuantan, Malaysia Kembla Grange, Australia Jubail, Saudi Arabia REFERENCE LITERATURE Product Data Sheets and Project Histories are available for all internal coating products. Values shown are typical and may vary from plant to plant. Consult Bredero Shaw for special requirements. Offshore Solutions 13

14 OFFSHORE COATING SOLUTIONS CUSTOM COATINGS AND FIELD JOINTS Bredero Shaw s facilities offer a complete range of products for custom coating and field joints. Working with operators, contractors and fabricators, Bredero Shaw manages the supply of personnel, equipment and technical support for all field joints and custom coatings in both onshore and offshore vessel environments. In addition, the company has an in-house technical department that provides design and technical support. Bredero Shaw can offer coating solutions for items such as spool pieces, bends, risers, clamps, manifolds, tees, xmas trees, jumpers and short runs or short pieces of line pipe and field joints. A wide variety of products can be applied including: Fusion Bonded Epoxy FBE Syntactic PU SPU Solid Polyurethane PU ThermoFlo Product Line 3-Layer Polypropylene 3LPP Polychloroprene (Neoprene) PCP EPDM (Rubber) Internal Rubber Lining Polyurethane Mouldings Polyurethane Half Shells Solid/Syntactic/Foam Sprayed PU Foam High Performance Canusa Heat Shrink Sleeves Flame Sprayed PP Injected Moulded PP 14 Offshore Solutions

15 LOGISTICS Bredero Shaw has many years of experience managing the transportation of pipes to and from its coating plants. Some of the benefits of this experience in logistics are highlighted below: The company can collect pipe, coat pipe, and deliver coated pipe anywhere in the world. Reliable, international expertise which provides a single-source, integrated service resulting in a more efficient completion of the client s project. Single source capability reduces complex interfaces, improving time spent in project management and cash flow. ISO 9001 certification ensures adherence to industry production and safety standards and the efficient handling of the coating and shipping processes. Experienced personnel with extensive contacts in the shipping industry, provide the client with cost-effective and optimum logistics strategies. Availability of a tranship barge with essential pipe-handling equipment and high loadout rate ability. The barge can be mobilized to further service your project. PLANT MOBILITY Bredero Shaw can mobilize coating plants to allow for coating incountry and near the pipe spread. Recent projects include the mobilization of Compression Coat concrete plants in Trinidad, Mexico and Ghana. Mobilization can improve the economics of a sufficiently large project, qualify for in-country content requirements and improve logistics. The company can also supply pipe coating plants on a turnkey basis designing, fabricating, mobilizing, and commissioning plants anywhere in the world. Bredero Shaw is fully prepared to work on your project with a tailored solution that meets the project requirements. Consult with your Bredero Shaw representative today. Offshore Solutions 15

16 PARTIAL LIST OF KEY OFFSHORE PROJECTS AROUND THE WORLD Over 100,000 kms of pipelines around the world have been protected using Bredero Shaw technology and services. The global map highlights a partial list of key offshore projects. 1 SNØHVIT STATOIL TECHNIP Location: Barents Sea Plants: Orkanger, Norway and Leith, Scotland Product: 3LPP and 3LPE (Orkanger), HeviCote (Leith) Details: 17 kms of 16 3LPP coated pipe (Orkanger) and 145 kms of 28 HeviCote (Leith) Year: LANGELED STATOIL STOLT, ALLSEAS Location: North Sea Plant: Farsund, Norway Product: HeviCote, and SureFlo FEC Details: 1200 kms of 42 /44 Year: SABLE OFFSHORE ENERGY PROJECT SHELL/EXXON MOBIL ALLSEAS Location: Nova Scotia Plant: Sheet Harbor, Nova Scotia Product: Compression Coat and FBE Details: 380 kms 8, 12, 18 and 26 Year: KASHAGAN AGIP KCO SAIPEM Location: Kazakhstan Plant: Kuantan, Malaysia Product: 3LPP and SureFlo FEC Details: 310 kms 18 and 28 Year: BP THUNDERHORSE HEEREMA Location: Gulf of Mexico Plant: Mobile, Alabama Product: Thermotite Details: 123 kms of 8, 10 and 12 pipe Year: 2003 and Offshore Solutions

17 RAS GAS EXPANSION MCDERMOTT Location: Qatar Plant: Ras Al Khaimah, UAE Product: HeviCote Details: 270 kms of 38 Year: BUD NATIONAL GAS COMPANY OF TRINIDAD AND TOBAGO STOLT Location: Trinidad Plant: La Brea, Trinidad Product: Compression Coat Details: 64 kms of 36 Year: 2004 WEST AFRICA GAS PIPELINE WAPCo(CHEVRON TEXACO, SHELL, OTHERS) HORIZON Location: West Africa Plant: Tema, Ghana Product: Compression Coat Details: 598 kms of 20 Year: WEST NATUNA CONOCO PHILLIPS, GULF, PREMIER MCDERMOTT Location: Indonesia Plant: Batam Island, Indonesia Product: HeviCote and SureFlo FEC Details: 680 kms of 16, 22 & 28 Year: BAYU DARWIN CONOCO PHILLIPS SAIPEM Location: Australia Plant: Kuantan, Malaysia Product: HeviCote and SureFlo FEC Details: 507 kms of 26 Year: Offshore Solutions 17

18 PLANTS AMERICAS th Street, Edmonton, Alberta st Street, Edmonton, Alberta 3. Camrose, Alberta 4. Calgary, Alberta 5. Regina, Saskatchewan 6. Hamilton, Ontario 7. Adelanto, California 8. Fontana, California 9. Vineyard, Utah 10. Channelview, Texas 11. Pearland, Texas 12. Monterrey, Mexico 13. Veracruz, Mexico 14. Coatzacoalcos, Mexico 15. La Brea, Trinidad EUROPE, AFRICA, FSU 16. Ellon, Scotland 17. Leith, Scotland 18. Orkanger, Norway 19. Farsund, Norway 20. Tema, Ghana 21. Enerhen/Warri, Nigeria 22. Onne, Nigeria FAR EAST, MIDDLE EAST, AUSTRALIA 23. Jubail, Saudi Arabia 24. Ras Al Khaimah, UAE 25. Kabil, Batam Island, Indonesia 26. Kuantan, Malaysia 27. Kembla Grange, Australia Offshore Solutions

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20 OFFMB-R010-P0505 SHAWCOR CORPORATE OFFICE 25 Bethridge Road Toronto, Ontario M9W 1M7, Canada Telephone: +1 (416) Fax: +1 (416) REGIONAL OFFICES AMERICAS Bredero Shaw A ShawCor Company 2350 N. Sam Houston Pkwy E. Suite 500 Houston, Texas , USA Telephone: +1 (281) Fax: +1 (281) Shaw Pipe Protection A ShawCor Company 1200, 630-3rd Avenue S.W. Calgary, Alberta, T2P 4L4, Canada Telephone: +1 (403) Fax: +1 (403) EUROPE/AFRICA/FSU Bredero Shaw A ShawCor Company Imperial Dock Leith, Edinburgh, EH6 7DT Scotland, UK Telephone: +44 (131) Fax: +44 (131) Thermotite A ShawCor Company P.O. Box 214 N-7301 Orkanger Norway Telephone: +47 (72) Fax: +47 (72) MIDDLE EAST/ FAR EAST/AUSTRALIA Bredero Shaw A ShawCor Company 101 Thomson Road #17-01/02 United Square Singapore Telephone: Fax: Bredero Shaw Limited