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2 Branch Name Fabrication Table Bending Operator 3 Jan 2017 Table Bending JSA 1) Feed bars into bender Pinch Point Fingers & Hands ADMIN: SOP & Training for proper hand placement Ensure training on hazards, risk, and controls 2) Activate Bender while holding bars Pinch Point Fingers & Hands ENG: Roller Hands Free Keep hands off material 2016 ENGAGED CHANGE SOLUTIONS 2

3 2016 ENGAGED CHANGE SOLUTIONS TABLE BENDER EXAMPLES OF HIERARCHY OF CONTROL ELIMINATE: Move small piece bend type into a auto bender (don t use table bender) SUBSTITUTE: Bend one bar at a time versus several bars ENGINEERING: Use the hands free table roller to hold the bar in place while bending WARNING: have reminder sign by console ADMINISTRATIVE: A new Bendman doesn t work alone for first month PPE: Tight fitting, cut resistant gloves 2016 ENGAGED CHANGE SOLUTIONS 3

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8 Proper Guarding Fixed Guarding Interlock Guarding Emergency Stops Two Hand Controls 8

9 Proper Guarding Fixed Guards Adjustable Guards Emergency Stops 9

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14 Proper Guarding Interlock Guards Safety Trip Control Emergency Stops 14

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16 Spinning coils Continuously feeding bar Fast moving bending heads Parts being sheared automatically Proper Guarding Fixed Guards Interlock Guards Adjustable Guards Emergency Stops RMS pre-straightener for Coil benders Guard Open Guard Closed 16

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26 According to ASME Standards, Crane usage will determine the frequency of both Operational and Periodic inspections. NOTE: the Crane Manufacturer s Association of American (CMAA) published the following information to clarify the ASME B30.2 standard requirements 26

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29 Outside Stock Rail Protection Outside Stock Rail Protection 29

30 Outside Stock Rail Protection Outside Stock Rail Protection 30

31 Outside Stock Rail Protection Outside Stock Rail Protection 31

32 Outside Stock Rail Protection Outside Stock Rail Protection *Adjust Quantities if optional Bundle Lock is added ( #5 would be a larger sleeve) 32

33 Stock Bay designed with pedestrian pathways every second stanchion to allow platform ladder access for stack heights greater than 4 33

34 Name plates with hazard warnings, operational and technical information is missing and/or not legible (a)(6) The user shall see that all nameplates and markings are in place and are maintained in a legible condition. 34

35 (f)(3) Sprockets and chains. All sprocket wheels and chains shall be enclosed unless they are more than seven (7) feet above the floor or platform. Where the drive extends over other machine or working areas, protection against falling shall be provided. This subparagraph does not apply to manually operated sprockets. 35

36 (b)(4)(i) Oxygen cylinders shall not be stored near highly combustible material, especially oil and grease; or near reserve stocks of carbide and acetylene or other fuel-gas cylinders, or near any other substance likely to cause or accelerate fire; or in an acetylene generator compartment. Access to the fire extinguisher has been blocked. 36

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39 (a)(4) Work rests. On offhand grinding machines, work rests shall be used to support the work. They shall be of rigid construction and designed to be adjustable to compensate for wheel wear. Work rests shall be kept adjusted closely to the wheel with a maximum opening of one-eighth inch to prevent the work from being jammed between the wheel and the rest, which may cause wheel breakage. The work rest shall be securely clamped after each adjustment. The adjustment shall not be made with the wheel in motion (b)(12) Guard design specifications. Abrasive wheel machinery guards shall meet the design specifications of the American National Standard Safety Code for the Use, Care, and Protection of Abrasive Wheels, ANSI B , which is incorporated by reference as specified in Sec This requirement shall not apply to natural sandstone wheels or metal, wooden, cloth, or paper discs, having a layer of abrasive on the surface (a)(1) Types of guarding. One or more methods of machine guarding shall be provided to protect the operator and other employees in the machine area from hazards such as those created by point of operation, ingoing nip points, rotating parts, flying chips and sparks. Examples of guarding methods are-barrier guards, twohand tripping devices, electronic safety devices, etc. 39

40 (b)(2)(i) All pull boxes, junction boxes, and fittings shall be provided with covers identified for the purpose. If metal covers are used, they shall be grounded. In completed installations, each outlet box shall have a cover, faceplate, or fixture canopy. Covers of outlet boxes having holes through which flexible cord pendants pass shall be provided with bushings designed for the purpose or shall have smooth, well-rounded surfaces on which the cords may bear. 40

41 (b)(2)(i) All pull boxes, junction boxes, and fittings shall be provided with covers identified for the purpose (b)(7)(iv) There shall be no damaged parts that may adversely affect safe operation or mechanical strength of the equipment, such as parts that are broken, bent, cut, or deteriorated by corrosion, chemical action, or overheating (g)(2)(i) Except as elsewhere required or permitted by this standard, live parts of electric equipment operating at 50 volts or more shall be guarded against accidental contact by use of approved cabinets or other forms of approved enclosures or by any of the following means: (a)(5) Exposure of blades. When the periphery of the blades of a fan is less than seven (7) feet above the floor or working level, the blades shall be guarded. The guard shall have openings no larger than one-half (1/2) inch. 41

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43 (c)(1) The employer shall evaluate the workplace to determine if any spaces are permit-required confined spaces. ANSI A Maintenance. Proper ladder maintenance ensures the safe condition of the ladder. 43

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45 (g)(3) Waste disposal containers. Receptacles constructed of smooth, corrosion resistant, easily cleanable, or disposable materials, shall be provided and used for the disposal of waste food. The number, size, and location of such receptacles shall encourage their use and not result in overfilling. They shall be emptied not less frequently than once each working day, unless unused, and shall be maintained in a clean and sanitary condition. Receptacles shall be provided with a solid tight-fitting cover unless sanitary conditions can be maintained without use of a cover (c)(1) Every open-sided floor or platform 4 feet or more above adjacent floor or ground level shall be guarded by a standard railing(or the equivalent as specified in paragraph (e)(3) of this section) on all open sides except where there is entrance to a ramp, stairway, or fixed ladder. The railing shall be provided with a toe board wherever, beneath the open sides (e)(1) A standard railing shall consist of top rail, intermediate rail, and posts, and shall have a vertical height of 42 inches nominal from upper surface of top rail to floor, platform, runway, or ramp level 45

46 (c)(1) Every open-sided floor or platform 4 feet or more above adjacent floor or ground level shall be guarded by a standard railing(or the equivalent as specified in paragraph (e)(3) of this section) on all open sides except where there is entrance to a ramp, stairway, or fixed ladder. The railing shall be provided with a toe board wherever, beneath the open sides. 46

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53 Label for products 53

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55 Effective Dates The table below summarizes the phase-in dates required under the revised Hazard Communication Standard (HCS): 55

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57 ADVANCES IN PPE AT CMC February 20, 2017 The Need for Effective PPE February 20,

58 The Need for Effective PPE February 20, 2017 PPE: The Last Line of Defense February 20,

59 Hand Protection February 20, 2017 Lessons Learned February 20,

60 Approved glove examples February 20, 2017 Arm Protection Long sleeve and forearm guards. February 20,

61 Arm Guard Examples February 20, 2017 Hearing Loss Prevention June, (Go to Insert->Header->Fixed) 61

62 Eye and Face Protection Ergonomics 62

63 June, (Go to Insert->Header->Fixed) 63

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71 Observation Traditional Empowerment Realization Sustaining 71

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