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1 SPECIFICATION DATA For temporary and non-safety critical uses including applications not covered in SA TS 101:2015 and for compliance with the NCC via a performance based path where a suitably qualified design professional may require supporting evidence to verify their solution. W: E: engineering@iccons.com.au

2 CONTENTS ANCHORING SOLUTIONS Our Company 2 SERICE (ICE) 3 Selection Guide 5 Heavy Duty Structural Anchor 6 Thru-Bolt Stud Anchor 10 Tie Wire Thru-Bolt 14 Black-Tip ThunderBolt Hex Head 16 ThunderBolt PRO Hex Head 20 ThunderBolt PRO Countersunk 20 ThunderBolt Tie Down Anchor 24 OUR COMPANY ICCONS is an exciting Australasian construction products provider, dedicated to supplying a broad range of innovative product systems and services. With global iconic supply partners, ICCONS specialise in providing the latest technology in Construction Fastening Systems, Power Tools and Accessories. The highly experienced team at ICCONS has a proven track record with decades of construction products knowledge and are well known within the industry for their integrity and respect. This has helped to cement iconic connections across the globe that have fostered strong commercial ties with the core foundation being trust, loyalty and performance. The ICCONS product range includes many global iconic brands that have chosen ICCONS as one of their global partners. Grabcon Hex Head 26 Grabcon Countersunk 26 Sleeve Anchor Hex Head 28 Sleeve Anchor Flush Hex Head 32 Sleeve Anchor Countersunk 32 Lip Drop-in Anchor 36 Drop-in Anchor 36 Strike Anchor Mushroom Head 38 Strike Anchor Countersunk 38 Strike Anchor Tie-Wire Ceiling Hanger 38 Hangerz for Concrete 40 Hangerz for Steel and Timber 40 2 W: E: engineering@iccons.com.au Copyright 2016 ICCONS Pty Ltd All Rights Reserved

3 SERICE ICCONS COMMERCIAL ENGINEERING CONSTRUCTION SUPPLIES FOR ALL SERIOUS USERS With the increased demand for higher credentialed anchoring systems and for specific projects calling for problem solving and significant innovation, our European supply partners provide ICCONS with the ability to locate products and systems that will solve the most challenging applications. The ICCONS SERICE Program is set to deliver the Australian market place a refreshing, versatile and innovative service that will problem solve applications, locate, source and deliver. DISTRIBUTION PARTNER SUPPORT ICCONS Australian distribution network provides national coverage like no other. With our sales support team, the ICCONS dealer network is always available to assist on-site with training and technical recommendations. Complementing this SERICE the ICCONS COMMERCIAL ENGINEERING program provides engineering design support and expertise for our distribution partners and design professionals looking for innovative anchoring solutions that comply with the latest National Construction Code requirements. With 7 warehouse locations throughout Australia, New Zealand and Asia, ICCONS is leading the way in supporting its distribution partners and their customers. ICCONS APPROED SOLUTIONS Over recent years there has been a significant move by the Australian fastening industry to promote the need for better regulation for anchors and fasteners for critical applications. This has been achieved through the development of standards and technical specifications providing minimum requirements for code compliant anchoring systems. With European technical approvals/assessments (ETA s) being the benchmark and with the recent introduction of SA TS 101:2015 as a referenced document in the 2016 National Construction Code, ICCONS are leading the way with compliance; SA TS101:2015 compliant anchoring solutions EOTA Approved Anchoring Solutions Cracked & Un-Cracked Concrete options (TR029) Seismic Approved Fastenings (TR045 C1 & C2) High Corrosion Stainless Steel (HCR) Anchors Potable Water Approvals (WRAS) Fire Performance Data and Approvals Major Infrastructure and Tunnelling Expertise AS 3850: 2015 Compliant Bracing Anchors Undercut Anchors with unique benefits Complete carbide drilling & diamond coring solutions W: E: engineering@iccons.com.au Copyright 2016 ICCONS Pty Ltd All Rights Reserved 3

4 SERICE ICCONS COMMERCIAL ENGINEERING SKILLED SITE SUPPORT ICCONS rapidly expanding national site support team is constantly working to improve training and education for installers and engineers. Initiatives include; Installation training program on ICCONS products A Certificate is issued to those completing the course Proof load & anchor suitability tests PRODUCT SPECIFICATION Engineering service is a key focus for ICCONS. Supporting engineers and designers with tenders, problem solving and providing design consultation is the ICCONS philosophy. ICCONS has a national team of engineers available for design advice and site support. Our engineering team is also available for presentation seminars (conducted at your office/facility) which deliver a comprehensive insight into the unique ICCONS product range, latest standards and industry developments. TESTING LABORATORY ICCONS in-house test laboratory located in Melbourne, Australia provides testing capabilities in accordance with current Australian standards as well as bespoke testing for project specific applications. Testing equipment is independently maintained and calibrated by Australian NATA accredited laboratories. Extensive testing is also undertaken in partnership with ICCONS sister company, SYMPAFIX based in Europe and in accordance with European Technical Guidelines. USING PGM CERTIFIED DRILL BITS European Technical Approvals / Assessments (ETA s) for anchors and their installation demands the use of suitable drill bits. Suitable drill bits can be identified under site conditions by simply looking for the PGM mark on the drill bit. The PGM mark is a symbol of quality and provides the installer with a correctly drilled hole for safe anchor installation. 4 W: E: engineering@iccons.com.au Copyright 2016 ICCONS Pty Ltd All Rights Reserved

5 Thru-Bolt Stud Anchor SELECTION GUIDE ANCHORING SOLUTIONS Design Methodology For temporary and non-safety critical uses including applications not covered in SA TS 101:2015 and for compliance with the NCC via a performance (alternative) based path where a suitably qualified design professional may require supporting evidence to verify their solution. Technical information and performance data is based on many years of industry anchoring technology and testing conducted by Iccons and their Supplier partners using NATA calibrated testing equipment. Information in this manual is presented using a Simplified Design Methodology and should be reviewed and approved by a design professional responsible for their specific application. For National code compliant anchoring solutions in accordance with SA TS 101:2015, please refer to the Iccons website or contact us at engineeirng@iccons.com.au Recommended May be suitable Hangerz for Steel & Timber Hangerz Side for Steel & Timber Hangerz for Concrete Strike Tie-Wire Ceiling Hanger Strike Countersunk Strike Mushroom Head Drop-in Anchor Lip Drop-in Anchor Sleeve Anchor Countersunk Sleeve Anchor Flush Hex Head Sleeve Anchor Hex Head Grabcon Countersunk Grabcon Hex Head ThunderBolt Tie Down Anchor ThunderBolt PRO Countersunk ThunderBolt PRO Hex Head Black-Tip ThunderBolt Hex Head Tie Wire Thru-Bolt Heavy Duty Structural Anchor Base material Concrete Stone Solid brick / block Hollow brick / block Autoclaved Aerated Concrete (Hebel) Head style Hex Head Flush Hex Head Countersunk Head Mushroom / Pan / Flush Head Eye & Hook Internal Thread Special features Removable Tamper Resistant Working load Light loads Medium Loads Heavy Duty Loads Anchor material Coated / Zinc Plated Galvanized Steel Stainless Steel PAGE No W: E: engineering@iccons.com.au Copyright 2016 ICCONS Pty Ltd All Rights Reserved 5

6 STA HEAY DUTY STRUCTURAL ANCHOR Heat treated heavy duty washer Nylon compression ring Engineered expansion sleeve Class 8.8 bolt Carbon Steel Class 8.8 Zinc Clear Carbon Steel Class 8.8 Zinc Clear ICCONS STA "Structural Anchor" is a heavy duty, load controlled, expansion anchor purposely designed for use in structural applications where high performance is paramount. The ICCONS STA anchor is easy to install and has a flush head finish that generally blends in aesthetically with the fixture. APPLICATIONS: Structural beams and columns Structural connections Warehouse racking Guide rails & safety barriers Heavy machinery hold down anchor Scaffolding tie back BENEFITS: High capacities, tension and shear ibration resistant Removable ZINC INTERNAL ZINC INTERNAL Part No. Part No. M Description mm mm mm torque Nm qty qty STA15090 M10 x 90mm STA15110 M10 M10 x 110mm STA18090 STA18090LW M12 x 90mm STA18105 STA18105LW M12 M12 x 105mm STA18130 M12 x 130mm STA20110 STA20110LW M14 M14 x 110mm STA24130 M16 x 130mm STA24145 M16 M16 x 145mm Information contained in this technical document is based on testing by the manufacturer and should be reviewed and approved by a design professional responsible for the given application. For safety critical fastening applications designed in accordance with SA TS 101:2015, please refer to the Iccons website for a complete suite of compliant post-installed chemical and mechanical anchoring products. 6 W: E: engineering@iccons.com.au Copyright 2016 ICCONS Pty Ltd All Rights Reserved

7 STA PERFORMANCE RECOMMENDED LOADS N rec rec ZINC CLEAR TENSION ZINC CLEAR SHEAR Anchor Drill Anchor Guide Size Size Depth Torque 20MPa 32MPa 40MPa 20MPa 32MPa 40MPa (mm) (mm) (mm) (Nm) (kn) (kn) (kn) (kn) (kn) (kn) M M M14 20 M Note: The above information has been derived from laboratory test results using NATA calibrated equipment. The above load capacities incorporate a safety factor of 3 for concrete and and 2.5 for steel. All loads are representative of a single anchor remote from an edge. Limit State Design Multiply the above loads by 1.8 to determine the Limit State Design capacities. MATERIAL SPECIFICATIONS Anchor Component Material Bolt Class 8.8 Head Style Flush Hex Head Washer C heat treated Compression Ring Engineered Nylon Expander Sleeve C1022 Expander Cone C1022 heat treated with "special torque assist coating" Socket Size M10-17mm, M12-19mm, M14-22mm, M16-24mm Plating Zinc (clear) Plated in accordance with AS INSTALLATION Drill the correct size hole (Y-Cutter drill bit recommended) to correct embedment depth. Clean the hole of dust and other material. Insert the anchor so the bolt head and washer seats firmly against the fixture. Using a torque wrench tighten the anchor to the correct guide torque. W: E: engineering@iccons.com.au Copyright 2016 ICCONS Pty Ltd All Rights Reserved 7

8 STA DESIGN CONDITIONS SIMPLIFIED DESIGN METHOD When anchor spacing or edge distances are less than critical distances, Recommended Working Load values must be multiplied by the appropriate reduction factors. Linear interpolation is allowed for intermediate anchor spacing and edge distances between critical and minimum distances. If an anchor/anchor group is affected by multiple reduced spacing and edge distances, the spacing and edge reduction factors must be multiplied together to give a total effect on the anchor / anchor group performance. S N N Spacing Reduction Factors (S t + S s ) - tension and shear Spacing (S) mm d (mm) h embed S cr (mm) S min. (mm) Note: Critical spacing ( S cr ) is equal to 2 embedment depths ( 2 x h embed.) at which the anchor achieves 100% of load. Minimum spacing ( S min ) is equal to 1 embedment depth ( h embed.) at which the anchor achieves 50% of load. N Edge Distance Reduction Factor (C t ) - tension C Edge Distance (C) mm d (mm) C cr (mm) C min. (mm) Note: For anchors loaded in tension, the critical edge distance (C cr ) is equal to 12 anchor diameters (12d) at which the anchor achieves 100% of load. Minimum edge distance ( C min ) is equal to 5 anchor diameters (5d) at which the anchor achieves 75% of load. 8 W: E: engineering@iccons.com.au Copyright 2016 ICCONS Pty Ltd All Rights Reserved

9 STA DESIGN CONDITIONS SIMPLIFIED DESIGN METHOD Edge Distance Reduction Factor (C s ) - shear C Edge Distance (C) mm d (mm) C cr (mm) C min. (mm) Note: For anchors loaded in Shear, the critical edge distance ( C cr ) is equal to 12 anchor diameters (12d) at which the anchor achieves 100% of load. Minimum edge distance ( C min ) is equal to 5 anchor diameters (5d) at which the anchor achieves 35% of load. Base Material Thickness Base material thickness should be 1.5 x h embed. or a minimum of 75mm, always use the greater of the two values. Combined Tension & Shear Loading For combined tension and shear load applications the following equations shall be satisfied; N applied / N rec 1 applied / rec 1 (N applied / N rec ) + ( applied / rec ) 1.2 Where: N applied = Applied Tension Load N rec = Recommended Tension Load applied = Applied Shear Load rec = Recommended Shear Load B.M.T. W: E: engineering@iccons.com.au Copyright 2016 ICCONS Pty Ltd All Rights Reserved 9

10 THRU-BOLT STUD ANCHOR High performance clip creating optimum expansion forces Available in Clear Zinc and Galvanised Carbon Steel Galvanised ICCONS THRU-BOLT is a pre-assembled a torque controlled mechanical stud anchor, which when tightened draws the tapered end of the bolt into the expander clip expanding it to create expansion forces against the wall of the hole. Heavy duty Class 5.8 Carbon steel Thru fixing for fast installation Anchor Diameter = Hole Diameter (eg M12 anchor, 12mm Hole) Engineered Clip designed for high loads and prevents anchor rotation ZINC INTERNAL GAL EXTERNAL Part No. Part No. M Description mm mm mm torque Nm qty qty TB x 85mm TB06120 M6 6 x 120mm TB08080 TB08080G 8 x 80mm TB08100 TB08100G M8 8 x 100mm TB10065 TB10065G 10 x 65mm TB10090 TB10090G M10 10 x 90mm TB10120 TB10120G 10 x 120mm TB12080 TB12080G 12 x 80mm TB12100 TB12100G 12 x 100mm TB12140 TB12140G M12 12 x 140mm TB12180 TB12180G 12 x 180mm TB16105 TB16105G 16 x 105mm TB16125 TB16125G 16 x 125mm TB16140 TB16140G M16 16 x 140mm TB16190 TB16190G 16 x 190mm TB20125 TB20125G 20 x 125mm TB20160 TB20160G M20 20 x 160mm TB20200 TB20200G 20 x 200mm Information contained in this technical document is based on testing by the manufacturer and should be reviewed and approved by a design professional responsible for the given application. Technical data contained in this document does not comply with SA TS 101:2015. For safety critical fastening applications designed in accordance with SA TS 101:2015, please refer to the Iccons website for a complete suite of compliant post-installed chemical and mechanical anchoring products. 10 W: E: engineering@iccons.com.au Copyright 2016 ICCONS Pty Ltd All Rights Reserved

11 THRU-BOLT STUD ANCHOR PERFORMANCE RECOMMENDED LOADS N rec rec ZINC & GAL TENSION ZINC & GAL SHEAR Anchor Drill Anchor Size Size Embedment Depth 20MPa 32MPa 40MPa 20MPa 32MPa 40MPa (mm) (mm) (mm) (kn) (kn) (kn) (kn) (kn) (kn) Note: Load capacities above incorporate a safety factor of 3 for concrete and 2.5 for steel. All loads are representative of a single anchor installed remote from an edge. The above information has been derived from laboratory test results using NATA calibrated equipment. Limit State Design Multiply the above loads by 1.8 (Concrete) and 2 (Steel) to determine the Limit State Design capacities. STEEL GOERNING MATERIAL SPECIFICATIONS Anchor Part Zinc Plated Galvanised Expander Clip 400 series S/S 400 series S/S Washer AISI1010 AISI1010 Nut AISI1010 AISI1010 Anchor bolt Class 5.8 Class 5.8 Plating Electroplated Zinc Coating Galvanised Coating thickness thickness 5 microns (min.) 45 microns (min.) INSTALLATION With the correct diameter drill bit, drill a hole to the correct depth. Clean dust and other material from the hole. Insert anchor into position. With correct size socket or spanner tighten anchor to specified torque. Installation complete! W: E: engineering@iccons.com.au Copyright 2016 ICCONS Pty Ltd All Rights Reserved 11

12 THRU-BOLT STUD ANCHOR DESIGN CONDITIONS SIMPLIFIED DESIGN METHOD When anchor spacing or edge distances are less than critical distances, Recommended Working Load capacities must be multiplied by the appropriate reduction factors. Linear interpolation is allowed for intermediate anchor spacing and edge distances between critical and minimum distances. If an anchor/anchor group is affected by multiple reduced spacing and edge distances, the spacing and edge reduction factors must be multiplied together to give a total effect on the anchor / anchor group performance. S N N Spacing Reduction Factors (S t + S s ) tension and shear Spacing (S) mm d (mm) h embed S cr (mm) S min. (mm) Note: To achieve 100% anchor capacity, critical spacing (S cr ) is equal to 2 x h embed. Minimum spacing (S min ) is equal to h embed at which the anchor achieves 50% of capacity. N Edge Distance Reduction Factor (C t ) tension C Edge Distance (C) mm d (mm) C cr (mm) C min. (mm) Note: To achieve 100% anchor capacity, critical edge distance (C cr ) is equal to 12d (12 x anchor diameter). Minimum edge distance (C min ) is equal to (5d) at which the anchor achieves 75% of capacity. 12 W: E: engineering@iccons.com.au Copyright 2016 ICCONS Pty Ltd All Rights Reserved

13 THRU-BOLT STUD ANCHOR DESIGN CONDITIONS SIMPLIFIED DESIGN METHOD Edge Distance Reduction Factor (C s ) shear C Edge Distance (C) mm d (mm) C cr (mm) C min. (mm) Note: To achieve 100% anchor capacity, critical edge distance (C cr ) is equal to 12d (12 x anchor diameter). Minimum edge distance (C min ) is equal to (5d) at which the anchor achieves 35% of capacity. Base Material Thickness Base material thickness should be 1.5 x h embed. or a minimum of 75mm, always use the greater of the two values. Combined Tension & Shear Loading For combined tension and shear load applications the following equations shall be satisfied; N applied / N rec 1 applied / rec 1 (N applied / N rec ) + ( applied / rec ) 1.2 Where: N applied = Applied Tension Load N rec = Recommended Tension Load applied = Applied Shear Load rec = Recommended Shear Load B.M.T. W: E: engineering@iccons.com.au Copyright 2016 ICCONS Pty Ltd All Rights Reserved 13

14 TIE WIRE THRU-BOLT SUSPENSION ANCHOR Clip expands creating expansion forces 6mm hang hole standard across the range Carbon Steel ICCONS TIE WIRE THRU-BOLTS are a one piece anchor used in applications such as suspending ceilings, attaching cable tie and support wires etc. The long version aids in applications where insulation panels have been installed. ZINC INTERNAL USE Part No. Description mm mm mm qty qty TWTB x 60mm Tie wire Thru-Bolt TWTB x 90mm Tie wire Thru-Bolt TWTB x 120mm Tie wire Thru-Bolt TWTB x 150mm Tie wire Thru-Bolt Information contained in this technical document is based on testing by the manufacturer and should be reviewed and approved by a design professional responsible for the given application. For safety critical fastening applications designed in accordance with SA TS 101:2015, please refer to the Iccons website for a complete suite of compliant post-installed chemical and mechanical anchoring products. 14 W: E: engineering@iccons.com.au Copyright 2016 ICCONS Pty Ltd All Rights Reserved

15 TIE WIRE THRU-BOLT RECOMMENDED LOADS (N rec ) TENSION (STATIC ONLY) Anchor Drill Anchor Size Size Depth 32MPa (mm) (mm) (mm) (kn) Note: Recommmended Load based on a safety fasctor >_ 3. Limit State Design Multiply the above load by 1.8 to determine the Limit State Design capacity. TIE WIRE INSTALLATION With the correct diameter drill bit, drill a hole to the correct depth. Clean dust and other material from the hole. Insert anchor into position. NB: Pull on anchor head with claw hammer to set anchor Installation complete! LONG TIE WIRE INSTALLATION WHEN FASTENED THROUGH INSULATION With the correct diameter drill bit, drill a hole to the correct depth. Clean dust and other material from the hole. Insert anchor into position. NB: Pull on anchor head with claw hammer to set anchor Installation complete! W: E: engineering@iccons.com.au Copyright 2016 ICCONS Pty Ltd All Rights Reserved 15

16 HEX HEAD MASONRY ANCHOR One-piece anchor Balancing thread ensures correct alignment of anchor. High Loads - also makes it an alternative choice to most adhesive anchors. Fix straight through your fixture. 25º helix angle thread for reduced setting torque. Tensile strength of 800N/mm2 (after heat treatment). High Tensile Boron Steel Zinc Yellow High Tensile Boron Steel Galvanised Core diameter designed to avoid trapping dust. ICCONS Black-Tip Thunderbolt is a high tensile self tapping concrete and masonry anchor for use in a wide range of construction materials. Installation is simple and fast and starts with the appropriate size metric hole being drilled into the base material. The Black-Tip Thunderbolt is then placed through the fixture and installed with an applied clockwise downward pressure by use of a cordless impact wrench or a hand held socket wrench. The Black-Tip Thunderbolt produces high load performance that is achieved by the threads that engage into the base material over the full length of the bolt embedment and not just at the base of the hole. The Black-Tip Thunderbolt is a truly versatile anchor as it can function in a wide range of base materials such as concrete, brick, block, stone and even timber. Unlike expansion anchors the functioning of the anchor does not create expansionary forces and this allows the anchor to be fixed closer to the edge of the base material or the spacing of the anchors closer together. The Black-Tip Thunderbolt is a permanent anchoring solution but equally is ideal for temporary fixing applications as the anchor can be fully removed without leaving any metal parts in the base material. Who Uses Thunderbolts? General builders Fencing contractors Shelving installers Warehouse racking installers Property maintenance Shop fitters Plumbing contractors Electrical contractors Substrate Suitability Concrete, Block, Brick, Timber, Marble, Stone. ZINC INTERNAL GAL EXTERNAL Part No. Part No. Description mm mm mm qty qty SXB05050 SXB05050G 5 x 50mm SXB06030 SXB06030G 6 x 30mm SXB06050 SXB06050G 6 x 50mm SXB06075 SXB06075G 6 x 75mm SXB06100 SXB06100G 6 x 100mm SXB08050 SXB08050G 8 x 50mm SXB08060 SXB08060G 8 x 60mm SXB08075 SXB08075G 8 x 75mm SXB08100 SXB08100G 8 x 100mm SXB10060 SXB10060G 10 x 60mm SXB10075 SXB10075G 10 x 75mm SXB10100 SXB10100G 10 x 100mm SXB10130 SXB10130G 10 x 130mm SXB12075 SXB12075G 12 x 75mm SXB12100 SXB12100G 12 x 100mm SXB12150 SXB12150G 12 x 150mm SXB16100 SXB16100G 16 x 100mm SXB16150 SXB16150G 16 x 150mm Information contained in this technical document is based on testing by the manufacturer and should be reviewed and approved by a design professional responsible for the given application. For safety critical fastening applications designed in accordance with SA TS 101:2015, please refer to the Iccons website for a complete suite of compliant post-installed chemical and mechanical anchoring products. 16 W: E: engineering@iccons.com.au Copyright 2016 ICCONS Pty Ltd All Rights Reserved

17 PERFORMANCE RECOMMENDED LOADS N rec TENSION rec SHEAR CONCRETE STEEL CONCRETE STEEL Heat Treated Heat Treated Anchor Size Drill Size Embedment 20MPa 32MPa 40MPa Carbon Steel 20MPa 32MPa 40MPa Carbon Steel (mm) (mm) Depth (mm) (kn) (kn) (kn) (kn) (kn) (kn) (kn) (kn) Note: The designer shall take into consideration both Concrete and Steel load capacities. Published load capacities incorporate a safety factor of 3 for concrete and 2.5 for steel. The above information has been derived from laboratory test results using NATA calibrated equiment and all loads are representative of a single anchor installed in a hammer drilled, dry hole remote from an edge. Please contact ICCONS engineering department for specific design applications, engineering@iccons.com.au. Limit State Design Multiply the above loads by 1.8 (Concrete) and 2 (Steel) to determine the Limit State Design capacities MATERIAL SPECIFICATIONS Anchor Part Zinc Plated (Yellow) Mechanically Galvanised Anchor body Heat Treated 10B21 Heat Treated 10B21 Plating Electroplated Zinc Coating Galvanised Coating thickness thickness 5 microns (min.) 45 microns (min.) INSTALLATION With the correct diameter drill bit, drill a hole to the depth of at least one diameter of the anchor deeper than the required embedment. Clean dust and other material from the hole. Install with either a socket or cordless impact driver. Apply pressure against the fixing and rotate to engage the first thread. Continue to tighten the anchor until flanged head is firmly seated against fixture. Installation complete! W: E: engineering@iccons.com.au Copyright 2016 ICCONS Pty Ltd All Rights Reserved 17

18 DESIGN CONDITIONS SIMPLIFIED DESIGN METHOD INTRODUCTION The Black-Tip Thunderbolt screwbolt anchor functions with little expansionary forces and facilitates installations to be made closer to each other or to a concrete slab edge. ICCONS published load data is based on the required spacing and edge distances needed to achieve these loads. Load values however should be reduced when anchors are installed at decreased edge or spacing distances to those published. ICCONS Spacing and Edge Distance Tables outline cumulative reduction multiplying factors required to be applied to the published load should there be a requirement to install anchors at decreased edge or spacing distances. USING THE REDUCTION FACTORS SPACING TENSION & SHEAR (S) EDGE DISTANCE TENSION (C) EDGE DISTANCE SHEAR (C) N N N S C C To achieve published tension and shear loads the anchors should be installed at least 12 x the anchor diameter between each other. If spacing between anchors is closer than 12 x the anchor diameter apply appropriate reduction factor as outlined in the SPACING TABLE to the published load to ascertain the reduced load. To achieve published tension loads the anchors should be installed at least 8 x the anchor diameter from a concrete edge. If edge distance is closer than 8 x the anchor diameter apply the appropriate reduction factor as outlined in the EDGE DISTANCE TENSION TABLE to the published load to ascertain the reduced load. To achieve published shear loads the anchors should be installed at least 12 x the anchor diameter from a concrete edge. If edge distance is closer than 12 x the anchor diameter apply the appropriate reduction factor as outlined in the EDGE DISTANCE SHEAR TABLE to the published load to ascertain the reduced load. 18 W: E: engineering@iccons.com.au Copyright 2016 ICCONS Pty Ltd All Rights Reserved

19 DESIGN CONDITIONS SIMPLIFIED DESIGN METHOD Reduction Factors REDUCTION FACTORS Anchor Size (mm) SPACING (S) EDGE DISTANCE (C) Diameter TENSION SHEAR TENSION SHEAR (d) Anchor Spacing (mm) S t S s C t C s 3(d) (d) (d) (d) (d) (d) (d) (d) (d) (d) Base Material Thickness Base material thickness should be 1.5 x h embed. or a minimum of 75mm, always use the greater of the two values. Combined Tension & Shear Loading For combined tension and shear load applications the following equations shall be satisfied; N applied / N rec 1 applied / rec 1 (N applied / N rec ) + ( applied / rec ) 1.2 Where: N applied = Applied Tension Load N rec = Recommended Tension Load applied = Applied Shear Load rec = Recommended Shear Load B.M.T. W: E: engineering@iccons.com.au Copyright 2016 ICCONS Pty Ltd All Rights Reserved 19

20 HIGH PERFORMANCE SCREW-BOLT HEX & CSK HEADS Stamped Cold Forged head for fast and accurate anchor identification. Industry-Standard Large hex head ensures secure connection. Underside of head features Anti-rotation design to resist loosening and improves Dynamic Load Performance. Chamfered tip centres anchor and aids installation. 15 Hi-Low single lead thread has been optimised to provide fast installation while maintaining a high level of thread engagement. 10 Hardened Thread Cutting Teeth reduce installation torque and ensure deep thread formation in the hardest base materials. High Tensile Boron Steel Zinc Yellow High Tensile Boron Steel Galvanised High Tensile Boron Steel Galvanised includes Hex Drive Asymmetric thread profile provides unparalleled bite in concrete. ICCONS Thunderbolt PRO is the latest high tensile Screw-in, Self-tapping concrete and masonry anchor for use in a wide range of materials used in the construction Industry. Installation is quick and easy, simply drill your hole and screw in the anchor. ICCONS Thunderbolt PRO achieves the Highest Loads while generating Low Expansion forces which can make it a great alternative to adhesive anchors. The Thunderbolt PRO is also completely removable making it ideal for temporary applications. Unlike mechanical expansion anchors, the Thunderbolt PRO keys into the base material for the entire depth and diameter of the hole, not just at the base of the hole. This reduces high energy forces within the concrete allowing close anchor spacing and near to edge anchor locations. 10 sharp thread forming teeth ensure the most secure connection in hard base materials. The Thunderbolt PRO is a truly versatile anchor, as it can be installed in a whole range of base materials such as Concrete, Block, Brick, Timber, Marble, and Stone, just to name a few. The highly engineered design of ICCONS Thunderbolt PRO is the result of extensive testing and provides market leading load performance. ICCONS Thunderbolt PRO is a one piece, fast, efficient and cost effective fix for any job. ZINC INTERNAL GAL EXTERNAL GAL EXTERNAL Part No. Part No. Part No. Description mm mm mm qty qty SXTBCS06050G 6 x 50mm SXTBCS06075G 6 x 75mm SXTBCS06075G 6 x 100mm SXTB08050 SXTB08050G 8 x 50mm SXTB08060 SXTB08060G SXTBCS08060G 8 x 60mm SXTB08075 SXTB08075G SXTBCS08075G 8 x 75mm SXTB08100 SXTB08100G SXTBCS08100G 8 x 100mm SXTB10060 SXTB10060G 10 x 60mm SXTB10075 SXTB10075G 10 x 75mm SXTBCS10075G 10 X 75mm SXTB10100 SXTB10100G 10 x 100mm SXTBCS10100G 10 X 100mm SXTB10120 SXTB10120G 10 x 120mm SXTB12075 SXTB12075G 12 x 75mm SXTBCS12075G 12 X 75mm SXTB12100 SXTB12100G SXTBCS12100G 12 x 100mm SXTB12120 SXTB12120G 12 x 120mm SXTB12150 SXTB12150G 12 x 150mm SXTBCS12150G 12 X 150mm SXTB16100 SXTB16100G 16 x 100mm SXTB16150 SXTB16150G 16 x 150mm Information contained in this technical document is based on testing by the manufacturer and should be reviewed and approved by a design professional responsible for the given application. For safety critical fastening applications designed in accordance with SA TS 101:2015, please refer to the Iccons website for a complete suite of compliant post-installed chemical and mechanical anchoring products. 20 W: E: engineering@iccons.com.au Copyright 2016 ICCONS Pty Ltd All Rights Reserved

21 PERFORMANCE RECOMMENDED LOADS N rec TENSION rec SHEAR CONCRETE STEEL CONCRETE STEEL Heat Treated Heat Treated Anchor Size Drill Size Embedment 20MPa 32MPa 40MPa Carbon Steel 20MPa 32MPa 40MPa Carbon Steel (mm) (mm) Depth (mm) (kn) (kn) (kn) (kn) (kn) (kn) (kn) (kn) Note: The designer shall take into consideration both Concrete and Steel load capacities. Published load capacities incorporate a safety factor of 3 for concrete and 2.5 for steel. The above information has been derived from laboratory test results using NATA calibrated equiment and all loads are representative of a single anchor installed in a hammer drilled, dry hole remote from an edge. Please contact ICCONS engineering department for specific design applications, engineering@iccons.com.au. Limit State Design Multiply the above loads by 1.8 (Concrete) and 2 (Steel) to determine the Limit State Design capacities. MATERIAL SPECIFICATIONS Anchor Part Zinc Plated (Yellow) Mechanically Galvanised Anchor body Heat Treated 10B21 Heat Treated 10B21 Plating Electroplated Zinc Coating Galvanised Coating thickness thickness 5 microns (min.) 45 microns (min.) W: E: engineering@iccons.com.au Copyright 2016 ICCONS Pty Ltd All Rights Reserved 21

22 DESIGN CONDITIONS SIMPLIFIED DESIGN METHOD INSTALLATION With the correct diameter drill bit, drill a hole to the depth of at least one diameter of the anchor deeper than the required embedment. Clean dust and other material from the hole. Install with either a socket or cordless impact driver. Apply pressure against the fixing and rotate to engage the first thread. Continue to tighten the anchor until flanged head is firmly seated against fixture. Installation complete! INTRODUCTION The Thunderbolt PRO screwbolt anchor functions with little expansionary forces and facilitates installations to be made closer to each other or to a concrete slab edge. ICCONS published load data is based on the required spacing and edge distances needed to achieve these loads. Load values however should be reduced when anchors are installed at decreased edge or spacing distances to those published. ICCONS Spacing and Edge Distance Tables outline cumulative reduction multiplying factors required to be applied to the published load should there be a requirement to install anchors at decreased edge or spacing distances. USING THE REDUCTION FACTORS SPACING TENSION & SHEAR (S) EDGE DISTANCE TENSION (C) EDGE DISTANCE SHEAR (C) N N N S C C To achieve published tension and shear loads the anchors should be installed at least 12 x the anchor diameter between each other. If spacing between anchors is closer than 12 x the anchor diameter apply appropriate reduction factor as outlined in the SPACING TABLE to the published load to ascertain the reduced load. To achieve published tension loads the anchors should be installed at least 8 x the anchor diameter from a concrete edge. If edge distance is closer than 8 x the anchor diameter apply the appropriate reduction factor as outlined in the EDGE DISTANCE TENSION TABLE to the published load to ascertain the reduced load. To achieve published shear loads the anchors should be installed at least 12 x the anchor diameter from a concrete edge. If edge distance is closer than 12 x the anchor diameter apply the appropriate reduction factor as outlined in the EDGE DISTANCE SHEAR TABLE to the published load to ascertain the reduced load. 22 W: E: engineering@iccons.com.au Copyright 2016 ICCONS Pty Ltd All Rights Reserved

23 DESIGN CONDITIONS SIMPLIFIED DESIGN METHOD Reduction Factors REDUCTION FACTORS Anchor Size (mm) SPACING (S) EDGE DISTANCE (C) Diameter TENSION SHEAR TENSION SHEAR (d) Anchor Spacing (mm) S t S s C t C s 3(d) (d) (d) (d) (d) (d) (d) (d) (d) (d) Base Material Thickness Base material thickness should be 1.5 x h embed. or a minimum of 75mm, always use the greater of the two values. Combined Tension & Shear Loading For combined tension and shear load applications the following equations shall be satisfied; N applied / N rec 1 applied / rec 1 (N applied / N rec ) + ( applied / rec ) 1.2 Where: N applied = Applied Tension Load N rec = Recommended Tension Load applied = Applied Shear Load rec = Recommended Shear Load B.M.T. W: E: engineering@iccons.com.au Copyright 2016 ICCONS Pty Ltd All Rights Reserved 23

24 TIE-DOWN ANCHOR Chamfered tip centres anchor and aids installation. Oversized Flanged head resists base plate pullover. Zinc Yellow ICCONS Thunderbolt PRO Tie-Down Anchor is the quickest and easiest way to provide uplift capacity for residential timber frame constuction. The revolutionary self-cutting thread provides market leading tensile load performance for uplift applications. The ThunderBolt PRO Tie-Down Anchor has been engineered to minimise expansive forces allowing the anchor to be used close to the concrete edge. 10 Hardened Thread Cutting Teeth reduce installation torque and ensure deep thread formation in the hardest base materials. 15 HI-LOW double lead thread has been optimised to provide fast installation while maintaining a high level of thread engagement Asymmetric thread profile provides unparalleled bite in concrete. Chamfered tip centres anchor and aids installation. Underside of head features Anti-rotation design to resist loosening and improves Dynamic Load Performance. ZINC INTERNAL Part No. Description mm mm mm mm qty qty SXTBTD x 100mm Tie-Down for Timber & Metal Frame Structures SXTBTD x 150mm Tie-Down for Timber & Metal Frame Structures 12 M Information contained in this technical document is based on testing by the manufacturer and should be reviewed and approved by a design professional responsible for the given application. For safety critical fastening applications designed in accordance with SA TS 101:2015, please refer to the Iccons website for a complete suite of compliant post-installed chemical and mechanical anchoring products. 24 W: E: engineering@iccons.com.au Copyright 2016 ICCONS Pty Ltd All Rights Reserved

25 TIE-DOWN ANCHOR UPLIFT CAPACITY - 20MPa CONCRETE CONCRETE SLAB EDGE DISTANCES Baseplate Anchor Size Thickness Embedment 35 mm 45 mm 120 mm (mm) (mm) Depth (mm) Edge Edge Edge 12 x x Note: Following AS a minimum 50 x 50 x 3.0mm washer to be used with ICCONS ThunderBolt PRO Tie-Down Anchor. Published load capacities relate only to anchor performance and incorporate a strenght reduction factor of =0.6 for concrete. MATERIAL SPECIFICATIONS Anchor Part Anchor body Plating Zinc Plated (Yellow) Heat Treated 10B21 Electroplated Zinc Coating thickness 5 microns (min.) INSTALLATION With the correct diameter drill bit, drill a hole to a depth of at least one diameter of the anchor deeper than the required embedment. Clean dust and other material from the hole. Install with either a socket or cordless impact driver. Apply pressure against the fixing and rotate to engage the first thread Continue to tighten the anchor until flanged head is firmly seated against fixture. Installation complete! W: E: engineering@iccons.com.au Copyright 2016 ICCONS Pty Ltd All Rights Reserved 25

26 GRABCON HEX HEAD AND COUNTERSUNK Phillips #2 Countersunk Head Flanged Hex Head Hex Head Carbon Steel Ruspert Coated Countersunk Carbon Steel Ruspert Coated Grabcon is part of ICCONS concrete and masonry screw family, coated in a ruspert protective coating and available in a flanged Hex Head or Phillips #2 Countersunk Head styles, these fasteners are ideal for light to medium duty applications when fastening into concrete, brick & block. * Drill Bit included in each box. RUSPERT EXTERNAL USE RUSPERT EXTERNAL USE Part No. Part No. Description mm mm mm qty qty GCCSK x 32 Masonry Screw (3/16 x 1-1/4 ) GCCSK x 45 Masonry Screw (3/16 x 1-3/4 ) *5/ GCCSK x 58 Masonry Screw (3/16 x 2-1/4 ) GCCSK x 70 Masonry Screw (3/16 x 2-3/4 ) GCHX x 32 Masonry Screw (1/4 x 1-1/4 ) GCHX65045 GCCSK x 45 Masonry Screw (1/4 x 1-3/4 ) GCHX65058 GCCSK x 58 Masonry Screw (1/4 x 2-1/4 ) *3/ GCHX65070 GCCSK x 70 Masonry Screw (1/4 x 2-3/4 ) GCHX65083 GCCSK x 83 Masonry Screw (1/4 x 3-1/4 ) GCHX65100 GCCSK x 100 Masonry Screw (1/4 x 4 ) MATERIAL SPECIFICATIONS Anchor Size 6.5mm 5mm 6.5mm Drill Size 3/16 5/32 3/16 Fixture Clearance Hole 8mm 6.5mm 8mm Socket Size 5/16 Phillips Bit Size 2 3 Flanged Hex Head O.D. 10.6mm Countersunk Head O.D. 10mm 13mm Countersunk Head height 3.6mm 5mm Coating ruspert protective coating ruspert protective coating ruspert protective coating (1000hrs SST) (1000hrs SST) (1000hrs SST) Information contained in this technical document is based on testing by the manufacturer and should be reviewed and approved by a design professional responsible for the given application. For safety critical fastening applications designed in accordance with SA TS 101:2015, please refer to the Iccons website for a complete suite of compliant post-installed chemical and mechanical anchoring products. 26 W: E: engineering@iccons.com.au Copyright 2016 ICCONS Pty Ltd All Rights Reserved

27 GRABCON PERFORMANCE RECOMMENDED LOADS (N rec ) ( rec ) TENSION (kn) SHEAR (kn) Anchor (d) Drill Anchor Concrete Block Brickwork Concrete Concrete Block Brickwork Concrete Size Size Depth 10MPa 15MPa 32MPa 10MPa 15MPa 32MPa (mm) (inches) (mm) (kn) (kn) (kn) (kn) (kn) (kn) 5 5/ / Note: The above performance information incorporates a safety factor of 3. All loads relate to a single anchor remote from an edge. Spacing 12d (Min.) and Edge Distance 12d (Min.). Limit State Design Multiply the above loads by 1.8 to determine the Limit State Design capacities. HEX HEAD INSTALLATION With the correct diameter drill bit, drill a hole to the depth of at least one diameter of the anchor deeper than required embedment. Clean dust and other material from the hole. Install with either a socket or cordless impact driver. Apply pressure against the fixing and rotate to engage the first thread. Continue to tighten the anchor until hex head is firmly seated against fixture. Installation complete! COUNTERSUNK HEAD INSTALLATION With the correct diameter drill bit, drill a hole to the depth of at least one diameter of the anchor deeper than required embedment. Clean dust and other material from the hole. Install with either a socket hex driver or cordless impact driver. Apply pressure against the fixing and rotate to engage the first thread. Continue to tighten the anchor until countersunk head is firmly seated against fixture. Installation complete! W: E: engineering@iccons.com.au Copyright 2016 ICCONS Pty Ltd All Rights Reserved 27

28 SLEEE ANCHORS HEX HEAD RANGE Through fixing for fast installation Collapsible design Stainless steel available Zinc Plated Carbon Steel Galvanised Carbon Steel 316 Stainless Steel ICCONS Sleeve Anchors are a medium duty pre-assembled torque setting expansion anchor consisting of a threaded plow bolt and a pressed carbon steel sleeve designed to expand when anchor is tightened locking the sleeve against the wall of the hole. Features a collapsible design to assist clamp down of fixture. Suitable for concrete, solid brick & concrete block. Available in 316 Stainless Steel, (Zinc & Galvanised) Carbon Steel Through fixing for fast installation Collapsible design to assist clamp down of fixture Suitable for concrete, solid brick & concrete block. ZINC INTERNAL GAL EXTERNAL 316 SS EXTERNAL Part No. Part No. Part No. M Description mm mm mm torque Nm qty qty SA x 25mm SA06535 SA06535SS 6.5 x 35mm SA06555 SA06555SS M5 6.5 x 55mm SA06575 SA06575SS 6.5 x 75mm SA08040 SA08040G SA08040SS 8 x 40mm SA08065 SA08065G SA08065SS M6 8 x 65mm SA08085 SA08085G SA08085SS 8 x 85mm SA10040 SA10040G SA10040SS 10 x 40mm SA10050 SA10050G SA10050SS 10 x 50mm SA10060 SA10060G SA10060SS 10 x 60mm SA10075 SA10075G SA10075SS M8 10 x 75mm SA10095 SA10095G SA10095SS 10 x 95mm SA x 120mm SA12060 SA12060G SA12060SS 12 x 60mm SA12075 SA12075G SA12075SS 12 x 75mm SA12100 SA12100G SA12100SS M10 12 x 100mm SA12130 SA12130G 12 x 130mm SA16065 SA16065G 16 x 65mm SA16110 SA16110G M12 16 x 110mm SA x 145mm SA x 75mm SA20105 M16 20 x 105mm SA x 150mm Information contained in this technical document is based on testing by the manufacturer and should be reviewed and approved by a design professional responsible for the given application. For safety critical fastening applications designed in accordance with SA TS 101:2015, please refer to the Iccons website for a complete suite of compliant post-installed chemical and mechanical anchoring products. 28 W: E: engineering@iccons.com.au Copyright 2016 ICCONS Pty Ltd All Rights Reserved

29 SLEEE ANCHORS PERFORMANCE RECOMMENDED LOADS N rec rec N rec rec ZINC & GAL TENSION ZINC & GAL SHEAR 316 STAINLESS STEEL TENSION 316 STAINLESS STEEL SHEAR Anchor Bolt Drill Anchor Edge Size Size Size Embedment Spacing Distance 20MPa 32MPa 40MPa 20MPa 32MPa 40MPa 20MPa 32MPa 40MPa 20MPa 32MPa 40MPa (mm) (mm) (mm) (mm) (mm) (kn) (kn) (kn) (kn) (kn) (kn) (kn) (kn) (kn) (kn) (kn) (kn) 6.5 M M M M M M Note: The above information has been derived from laboratory test results using NATA calibrated equipment. The above load capacities incorporate a safety factor of 3 for concrete and 2.5 for steel. All loads are representative of a single anchor remote from an edge. Limit State Design Multiply the above loads by 1.8 to determine the Limit State Design capacities. MATERIAL SPECIFICATIONS Sleeve Anchor - Hex Head Range Anchor Part Zinc Plated Hex Galvanised Hex 316 s/s Hex Expander sleeve AISI1010 AISI s/s Washer AISI1010 AISI s/s Nut AISI1010 AISI s/s Plow bolt AISI1010 AISI s/s Plating Electroplated Zinc Coating Galvanised Coating thickness n/a thickness 5 microns (min.) 45 microns (min.) W: E: engineering@iccons.com.au Copyright 2016 ICCONS Pty Ltd All Rights Reserved 29

30 SLEEE ANCHORS DESIGN CONDITIONS SIMPLIFIED DESIGN METHOD When anchor spacing or edge distances are less than critical distances, Recommended Working Load values must be multiplied by the appropriate reduction factors. Linear interpolation is allowed for intermediate anchor spacing and edge distances between critical and minimum distances. If an anchor/anchor group is affected by multiple reduced spacing and edge distances, the spacing and edge reduction factors must be multiplied together to give a total effect on the anchor / anchor group performance. S N N Spacing Reduction Factors (S t + S s ) tension and shear Spacing (S) mm d (mm) h embed S cr (mm) S min. (mm) Note: To achieve 100% anchor load, critical spacing (S cr ) is equal to 2 x h embed. Minimum spacing (S min ) is equal to h embed at which the anchor achieves 50% of load. N Edge Distance Reduction Factor (C t ) tension C Edge Distance (C) mm d (mm) C cr (mm) C min. (mm) Note: To achieve 100% anchor load, critical edge distance (C cr ) is equal to 12d (12 x anchor diameter). Minimum edge distance (C min ) is equal to (5d) at which the anchor achieves 75% of load. 30 W: E: engineering@iccons.com.au Copyright 2016 ICCONS Pty Ltd All Rights Reserved

31 SLEEE ANCHORS DESIGN CONDITIONS SIMPLIFIED DESIGN METHOD Edge Distance Reduction Factor (C s ) shear C Edge Distance (C) mm d (mm) C cr (mm) C min. (mm) Note: To achieve 100% anchor load, critical edge distance (C cr ) is equal to 12d (12 x anchor diameter). Minimum edge distance (C min ) is equal to (5d) at which the anchor achieves 35% of load. Base Material Thickness Base material thickness should be 1.5 x h embed. or a minimum of 75mm, always use the greater of the two values. Combined Tension & Shear Loading For combined tension and shear load applications the following equations shall be satisfied; N applied / N rec 1 applied / rec 1 (N applied / N rec ) + ( applied / rec ) 1.2 Where: N applied = Applied Tension Load N rec = Recommended Tension Load applied = Applied Shear Load rec = Recommended Shear Load B.M.T. INSTALLATION With the correct diameter drill bit, drill a hole to the correct depth Clean dust and other material from the hole. Insert anchor into position. With correct size socket or spanner tighten anchor to specified torque. Installation complete! W: E: engineering@iccons.com.au Copyright 2016 ICCONS Pty Ltd All Rights Reserved 31

32 FLUSH HEAD & COUNTERSUNK MEDIUM DUTY PRE-ASSEMBLED SLEEE ANCHORS Collapsible design to assist clamp down of fixture Through fixing for fast installation High Tensile Class 8.8 Carbon Steel Bolt Zinc Plated Carbon Steel CSK Bolt 316 Stainless Steel also available in Flush Head Suitable for concrete, solid brick & concrete block ICCONS Flush Head & Countersunk Sleeve Anchors are a medium duty pre-assembled torque setting expansion anchor consisting of a Class 8.8 bolt with a threaded cone and a pressed carbon steel sleeve designed to expand when tightened, locking the sleeve against the wall of the hole. Features a collapsible design to assist clamp down of fixture. Suitable for concrete, solid brick & concrete block. ZINC INTERNAL ZINC INTERNAL 316 EXTERNAL SS Part No. Part No. Part No. M Description mm mm mm torque Nm qty qty SACSK x 35mm SACSK x 55mm M SACSK x 75mm SACSK x 100mm SAF08045 SAF08045SS 8 x 45mm SACSK x 60mm SAF08070 SAF08070SS M6 8 x 70mm SACSK x 85mm SAF08090 SAF08090SS 8 x 90mm SAF10040SS 10 x 40mm SAF x 45mm SAF x 55mm SAF10060SS 10 x 60mm SAF x 65mm M SACSK10075 SAF10075SS 10 x 75mm SAF x 80mm SAF10095SS 10 x 95mm SAF10100 SACSK x 100mm SACSK x 120mm SAF x 65mm SAF x 80mm M SAF12075SS 12 x 75mm SAF x 105mm SAF x 75mm M SAF x 110mm Information contained in this technical document is based on testing by the manufacturer and should be reviewed and approved by a design professional responsible for the given application. For safety critical fastening applications designed in accordance with SA TS 101:2015, please refer to the Iccons website for a complete suite of compliant post-installed chemical and mechanical anchoring products. 32 W: E: engineering@iccons.com.au Copyright 2016 ICCONS Pty Ltd All Rights Reserved

33 FLUSH HEAD & COUNTERSUNK PERFORMANCE RECOMMENDED LOADS N rec rec N rec rec ZINC & GAL TENSION ZINC & GAL SHEAR 316 STAINLESS STEEL TENSION 316 STAINLESS STEEL SHEAR Anchor Bolt Drill Anchor Edge Size Size Size Embedment Spacing Distance 20MPa 32MPa 40MPa 20MPa 32MPa 40MPa 20MPa 32MPa 40MPa 20MPa 32MPa 40MPa (mm) (mm) (mm) (mm) (mm) (kn) (kn) (kn) (kn) (kn) (kn) (kn) (kn) (kn) (kn) (kn) (kn) 6.5 M M M M M Note: The above information has been derived from laboratory test results using NATA calibrated equipment. The above load capacities incorporate a safety factor of 3 for concrete and 2.5 for steel. All loads are representative of a single anchor installed in a hammer drilled, dry hole remote from an edge. Limit State Design Multiply the above loads by 1.8 to determine the Limit State Design capacities. FLUSH HEAD INSTALLATION With the correct diameter drill bit, drill a hole to the correct depth Clean dust and other material from the hole. Insert anchor into position. With correct size socket or spanner tighten anchor to specified torque. Installation complete! COUNTERSUNK INSTALLATION With the correct diameter drill bit, drill a hole to the correct depth Clean dust and other material from the hole. Insert anchor into position. With correct size PH3 driver bit tighten anchor to specified torque. Installation complete! W: E: engineering@iccons.com.au Copyright 2016 ICCONS Pty Ltd All Rights Reserved 33

34 FLUSH HEAD & COUNTERSUNK DESIGN CONDITIONS SIMPLIFIED DESIGN METHOD When anchor spacing or edge distances are less than critical distances, Recommended Working Load values must be multiplied by the appropriate reduction factors. Linear interpolation is allowed for intermediate anchor spacing and edge distances between critical and minimum distances. If an anchor/anchor group is affected by multiple reduced spacing and edge distances, the spacing and edge reduction factors must be multiplied together to give a total effect on the anchor / anchor group performance. S N N Spacing Reduction Factors (S t + S s ) - tension and shear Spacing (S) mm d (mm) h embed S cr (mm) S min. (mm) Note: To achieve 100% anchor load, critical spacing (S cr ) is equal to 2 x h embed. Minimum spacing (S min ) is equal to h embed at which the anchor achieves 50% of load. N Edge Distance Reduction Factor (C t ) - tension C Edge Distance (C) mm d (mm) C cr (mm) C min. (mm) Note: To achieve 100% anchor load, critical edge distance (C cr ) is equal to 12d (12 x anchor diameter). Minimum edge distance (C min ) is equal to (5d) at which the anchor achieves 75% of load. 34 W: E: engineering@iccons.com.au Copyright 2016 ICCONS Pty Ltd All Rights Reserved

35 FLUSH HEAD & COUNTERSUNK DESIGN CONDITIONS SIMPLIFIED DESIGN METHOD Edge Distance Reduction Factor (C s ) - shear C Edge Distance (C) mm d (mm) C cr (mm) C min. (mm) Note: To achieve 100% anchor load, critical edge distance (C cr ) is equal to 12d (12 x anchor diameter). Minimum edge distance (C min ) is equal to (5d) at which the anchor achieves 35% of load. Base Material Thickness Base material thickness should be 1.5 x h embed. or a minimum of 75mm, always use the greater of the two values. Combined Tension & Shear Loading For combined tension and shear load applications the following equations shall be satisfied; N applied / N rec 1 applied / rec 1 (N applied / N rec ) + ( applied / rec ) 1.2 Where: N applied = Applied Tension Load N rec = Recommended Tension Load applied = Applied Shear Load rec = Recommended Shear Load B.M.T. MATERIAL SPECIFICATIONS Sleeve Anchor - Flush Head & Countersunk Range Anchor Part Zinc Plated Flush Head Zinc Plated Countersunk 316 s/s Flush Head Bolt Class 8.8 AISI s/s Washer AISI s/s Expander Cone AISI1010 AISI s/s Expander Sleeve AISI1010 AISI s/s Plating Electroplated Zinc Coating Electroplated Zinc Coating n/a thickness 5 microns (min.) thickness 5 microns (min.) W: E: engineering@iccons.com.au Copyright 2016 ICCONS Pty Ltd All Rights Reserved 35

36 DROP-IN ANCHOR STANDARD & LIP Cone Retainer Cap keeps expander cone in place during transit Internal Thread to suit metric machined threads Anchor Body available in Carbon Steel or 316 Stainless Steel Pre-assembled Expander Cone expands anchor body when set with setting tool Standard Carbon Steel Zinc Yellow Sizes M6 - M20 Standard 316 A4 Stainless Steel Sizes M8 - M16 Lip Carbon Steel Zinc Clear Sizes M10 x 25 M10 x 30 M10 x 40 M12 x 25 M12 x 50 ICCONS DROP-IN ANCHOR is a single piece internally threaded expansion anchor suitable for solid base material available in carbon steel zinc plated and 316 (A4) stainless steel. The anchor is set by displacement of the pre-assembled expander cone to enable full expansion of the anchor body. The anchor must be set with the correct ICCONS setting tool (see product guide for full selection). Available in two anchor body styles "Standard" and "Lip". The lip feature ensures the anchor will mount flush with the concrete surface for consistency. The internal thread is suitable for machined bolts or threaded rod. ZINC INTERNAL 316 EXTERNAL ZINC INTERNAL SS Part No. Part No. Part No. Description mm mm mm torque Nm qty qty DM06 M6 x 25mm Drop-in 8 27 M DM08 DM08SS M8 x 30mm Drop-in M DLPM1025 M10 x 25mm Lip Drop-in DLPM1030 M10 x 30mm Lip Drop-in M DM10 DM10SS M10 x 40mm Drop-in DLPM1040 M10 x 40mm Lip Drop-in DLPM1225 M12 x 25mm Lip Drop-in DM12 DM12SS M12 x 50mm Drop-in M DLPM1250 M12 x 50mm Lip Drop-in DM16 DM16SS M16 x 65mm Drop-in M DM20 M20 x 80mm Drop-in M Information contained in this technical document is based on testing by the manufacturer and should be reviewed and approved by a design professional responsible for the given application. For safety critical fastening applications designed in accordance with SA TS 101:2015, please refer to the Iccons website for a complete suite of compliant post-installed chemical and mechanical anchoring products. 36 W: E: engineering@iccons.com.au Copyright 2016 ICCONS Pty Ltd All Rights Reserved

37 DROP-IN ANCHOR PERFORMANCE RECOMMENDED LOADS Drill Hole Edge Size Depth Depth Spacing Distance 20MPa 32MPa 40MPa 20MPa, 32MPa,40MPa Part No. (mm) (mm) (mm) (mm) (mm) (kn) (kn) (kn) (kn) DM M DM08 / DM08SS M DLPM DLPM M10 DM10 / DM10SS DLPM DLPM DM12 / DM12SS M DLPM1250 DM16 / DM16SS M DM M Note: The above information has been derived from laboratory test results using NATA calibrated equipment. The above load capacities incorporate a safety factor of 3 for concrete and 2.5 for steel. All loads are representative of a single anchor remote from an edge. Limit State Design Multiply the above loads by 1.8 to determine the Limit State Design capacities. N rec ZINC & 316 TENSION rec ZINC & 316 SHEAR MATERIAL SPECIFICATIONS Anchor Component Standard Yellow Zinc Standard Stainless Steel Lip Clear Zinc Body C (A4) Stainless Steel C1018 Cone C (A4) Stainless Steel C1018 Thread Metric Metric Metric Plating (min 5 microns) Yellow Zinc Clear Zinc Installation Accessories Setting tools for Standard Drop-in and Lip Drop-ins (refer to Product Guide for details) Short SDS drill bit & setting tool for M10x25 & M10x30 Lip Drop-in Anchors (refer to Product Guide for details) Short SDS Drill Bit for M12 Lip Drop-in Anchors (refer to Product Guide for details) INSTALLATION With the correct diameter drill bit, drill a hole to the correct depth. Clean dust and other material from the hole. Insert with internal thread facing up, tap in anchor until seated and flush with surface of base material. With the correct setting tool strike with a heavy hammer until tool is seated with the top of the anchor. Place fixture in position and insert machined bolt and tighten until firm (do not exceed recommended torque). For threaded rod installations wind in rod until firm, do not over tighten. W: E: engineering@iccons.com.au Copyright 2016 ICCONS Pty Ltd All Rights Reserved 37

38 STRIKE ALL METAL ANCHOR Strike anchor until flush Pre-expanded bent section compresses against hole wall Carbon Steel Mechanically Galvanised 316 (A4) Stainless Steel Carbon Steel Mechanically Galvanised Carbon Steel Zinc Clear Mushroom Head Mushroom Head Countersunk Tie-Wire ICCONS Strike anchor is available in both Carbon Steel Class 10.9 and 316 (A4) Stainless Steel. Suitable for solid base materials such as concrete, block (core filled), solid brick, or stone, this unique style anchor creates compressive forces against the wall of the hole as it is driven in, this is achieved by the proprietary pre-expanded bend at the working end. The anchor is set by striking with a hammer until flush with the fixture material. The Mushroom Head & Countersunk Strike are the choice for applications that require ease of installation, simple clean aesthetic look or even for tamper proof applications. The Tie wire Strike is the ideal choice for suspension of electrical cabling catenary wire, suspended ceilings and signage. GAL EXTERNAL 316 SS EXTERNAL GAL EXTERNAL ZINC INTERNAL Part No. Part No. Part No. Part No. Description mm mm mm mm qty qty STMH05025G STMH05025SS 5 x 25mm STMH05032G STMH05032SS 5 x 32mm STMH05038G STMH05038SS 5 x 38mm STMH05050G STMH05050SS 5 x 50mm STCS05065G 5 x 65mm STCS05075G 5 x 75mm STCS05100G 5 x 100mm STTW05 Tie-Wire 5.0 mm STMH65025G 6.5 x 25mm STMH65038G STMH65038SS STCS65038G 6.5 x 38mm STMH65050G STMH65050SS STCS65050G 6.5 x 50mm STMH65063G 6.5 x 63mm STCS65065G 6.5 x 65mm STMH65075G STMH65075SS STCS65075G 6.5 x 75mm STMH65100G STCS65100G 6.5 x 100mm STTW65 Tie-Wire 6.5 mm STMH10075G 10 x 75mm STMH10100G 10 x 100mm Information contained in this technical document is based on testing by the manufacturer and should be reviewed and approved by a design professional responsible for the given application. For safety critical fastening applications designed in accordance with SA TS 101:2015, please refer to the Iccons website for a complete suite of compliant post-installed chemical and mechanical anchoring products. 38 W: E: engineering@iccons.com.au Copyright 2016 ICCONS Pty Ltd All Rights Reserved

39 STRIKE PERFORMANCE RECOMMENDED LOADS Anchor Drill Hole Edge Size Size Depth Spacing Distance 25MPa 32MPa 40MPa 25MPa 32MPa 40MPa 25MPa 32MPa 40MPa 25MPa 32MPa 40MPa (mm) (mm) (mm) (mm) (mm) (kn) (kn) (kn) (kn) (kn) (kn) (kn) (kn) (kn) (kn) (kn) (kn) N rec rec N rec rec ZINC & GAL TENSION ZINC & GAL SHEAR 316 STAINLESS STEEL TENSION 316 STAINLESS STEEL SHEAR Note: The above information has been derived from laboratory test results using NATA calibrated equipment. Load capacities incorporate a safety factor of 3 for concrete and are representative of a single anchor remote from an edge. Limit State Design Multiply the above loads by 1.8 to determine the Limit State Design capacities. MATERIAL SPECIFICATIONS Anchor Part Zinc Plated (Clear) Mechanically Galvanised Stainless Steel Anchor body Class 10.9 Class (A4) Stainless steel Plating Electroplated Zinc Coating Galvanised Coating thickness n/a thickness 5 microns (min.) 45 microns (min.) INSTALLATION With the correct diameter drill bit, drill a hole to the correct depth. Clean dust and other material from the hole. Tap in anchor until seated and flush with surface of fixture. Installation complete! W: E: engineering@iccons.com.au Copyright 2016 ICCONS Pty Ltd All Rights Reserved 39

40 HANGERZ FOR CONCRETE, STEEL AND TIMBER Side Steel ertical Sreel ertical Concrete ertical Timber 40 W: E: Copyright 2016 ICCONS Pty Ltd All Rights Reserved

41 HANGERZ FOR CONCRETE, STEEL AND TIMBER ICCONS Hangerz for Concrete are a one-piece, high tensile self tapping fastening system suitable for installation into concrete substrates. Hangerz For Concrete are a fast, cost effective alternative to the traditional drop-in anchor halving the installation time. The use of a smaller 6mm drill bit also cuts drill bit costs and give more holes per battery life when using battery operated rotary hammer drills. Hangerz are ideal for suspending threaded rod vertically overhead for applications such as AC ducting, hanging pipe, fire protection, and cable-tray applications. Hangerz are available to suit M10 threaded rod diameters for vertically suspended applications and are best installed with cordless impact drivers. Suits M10 Rod Fast installation time Great for Electrical, HAC, Fire & Plumbing applications ZINC INTERNAL USE Part No. Socket Part No. Description mm mm M mm qty qty HZCM10 M10 x 40mm Rod Hanger for Concrete 6 40 M HZCM10D Hangerz Socket Driver for Concrete M10 1 HZ6MD-D Hangerz SDS Driver Adaptor 1 HZ6MD Hangerz SDS Drill 6mm x 150mm 1 ICCONS Hangerz for Steel are a one-piece, high tensile self drilling fastening system suitable for installation into steel substrates. Hangerz are ideal for suspending threaded rod vertically overhead for applications such as AC ducting, hanging pipe, fire protection, and cable-tray applications. Hangerz are available to suit M10 threaded rod diameters for vertically suspended applications and are best installed with cordless impact drivers. Suits M10 Rod Fast installation time Great for Electrical, HAC, Fire & Plumbing applications ZINC INTERNAL USE Part No. Part No. Socket Part No. Description M mm qty qty HZSSM10 HZSM10 M10 Rod Hanger for Steel - Side Mount M10 Rod Hanger for Steel - ertical Mount M HZSM10D Hangerz Socket Driver for Steel M10 1 ICCONS Hangerz for Timber are a one-piece, high tensile self drilling fastening system suitable for installation into timber substrates. Hangerz are ideal for suspending threaded rod vertically overhead for applications such as AC ducting, hanging pipe, fire protection, and cable-tray applications in timber base material. Hangerz are available to suit M10 threaded rod diameters for vertically suspended applications and are best installed with cordless impact drivers. Suits M10 Rod Fast installation time Great for Electrical, HAC, Fire & Plumbing applications ZINC INTERNAL USE Part No. Part No. Socket Part No. Description M mm qty qty HZT25M10 M10 Rod Hanger for Timber - ertical Mount M HZSM10D Hangerz Socket Driver for Timber M10 1 W: E: engineering@iccons.com.au Copyright 2016 ICCONS Pty Ltd All Rights Reserved 41

42 HANGERZ FOR CONCRETE, STEEL AND TIMBER ICCONS Hangerz - Performance in Concrete Zinc Clear Recommended Loads (N rec ) TENSION (kn) Drill Effective Socket Size Anchor Depth Torque Size Part No. (mm) (mm) (Nm) (mm) 20MPa 32MPa 40MPa HZCM Note: Load capacities incorporate a safety factor of 3 (Concrete), All loads are representative of a single anchor installed in a hammer drilled, dry hole remote from an edge. Please contact ICCONS engineering department for specfic design applications. Limit State Design Multiply the above loads by 1.8 to determine the Limit State Design capacities. ICCONS Hangerz - Performance in Steel Zinc Clear Characteristic Ultimate Loads TENSION SHEAR Characteristic Load Capacity (kn) in Steel Characteristic Load Capacity (kn) in Steel (without Nut) Recommended Steel Socket Drill Dia. Thickness Size 1.5mm Steel Purlin 2.5mm Steel Purlin 1.5mm Steel Purlin 2.5mm Steel Purlin Part No. ersion (mm) Range (mm) (inches) (without Nut) (without Nut) HZSM10 ertical 4.8* 9.5* Self Drilling /8 HZSSM10 Side Mount 4.8* 9.5* Note: *Limited by base material. Characteristic Ultimate Loads should be reduced by an appropriate safety factor to determine either an allowable load or design load. Please refer to design engineer responsible for the application for guidance. ICCONS Hangerz - Performance in Timber Zinc Clear Characteristic Ultimate Loads TENSION Pine (kn) HARDWOOD (kn) Rod Dia. Embedment Depth Part No. ersion (mm) (mm) MGP10 F17 HZT25M10 ertical M Note: Characteristic Ultimate Loads should be reduced by an appropriate safety factor to determine either an allowable load or design load. Please refer to design engineer responsible for the application for guidance. 42 W: E: engineering@iccons.com.au Copyright 2016 ICCONS Pty Ltd All Rights Reserved

43 HANGERZ FOR CONCRETE, STEEL AND TIMBER Concrete Hangerz installation With the correct diameter drill bit, drill a hole to the correct depth (add at least 6mm to the depth to prevent the fastener from bottoming out). Clean dust and other material from the hole. Attach the Hangerz to the correct size socket driver and install anchor perpendicular to the base material substrate. Be sure not to over torque the anchor. The head of the anchor should be set flush with the base material. Install the threaded rod. The thread should be fully installed into the Hangerz anchor. Steel Hangerz ertical anchor installation Timber Hangerz ertical anchor installation Attach the Hangerz to the correct size socket driver and install anchor perpendicular to the base material substrate. To avoid over tightening it is recommended you use the HZSM10D Driver. The head of the anchor should be flush with the base material. Install the threaded rod. The threaded rod should be fully installed into the Hangerz anchor. For fail safe reliability, use of the supplied optional backing nut should be used. Installation complete! Attach the Hangerz to the correct size socket driver and install anchor perpendicular to the base material substrate. To avoid over tightening it is recommended you use the HZSM10D Driver. The head of the anchor should be flush with the base material. Install the threaded rod. The threaded rod should be fully installed into the Hangerz anchor. Installation complete! Steel Hangerz Side anchor installation Attach the Hangerz to the correct size socket driver and install anchor perpendicular to the base material substrate. To avoid over tightening it is recommended you use the HZSM10D Driver. The head of the anchor should be set flush with the base material. Install the threaded rod. The thread should fully pass through the Hangerz anchor. For fail safe reliability, use of the supplied optional backing nut should be used. Installation complete! W: E: engineering@iccons.com.au Copyright 2016 ICCONS Pty Ltd All Rights Reserved 43

44 ICCONS PTY LTD ICTORIA - HEAD OFFICE Produce Drive, Dandenong South, ic, 3175 P: F: E: engineering@iccons.com.au NSW Branch Unit A, 17 Seddon Street, Bankstown, New South Wales, 2200 P: F: E: engineering@iccons.com.au QLD Branch Nealdon Drive Meadowbrook, Queensland, 4131 P: F: E: engineering@iccons.com.au S.A Branch 15 Light Terrace. Thebarton, South Australia, 5031 P: F: E: engineering@iccons.com.au W.A. Branch 90 Christable Way, Landsdale, Western Australia, 6065 P: F: E: engineering@iccons.com.au NORTHERN TERRITORY One Construction Supplies 2/14 Menmuir Street, Winnellie, Northern Territory 0820 P: E: mick@oneconstructionsupplies.com NEW ZEALAND 13D Paul Matthews Rd, Albany, Auckland, 0630 P: E: sestofasteners@gmail.com ICCONS (Thailand) Co. Ltd. 55 Phetkasem 62/3, Bangkhae, Bangkok 0160 P: F: M: E: icconsthailand@hotmail.com W: Copyright 2016 ICCONS Pty Ltd All Rights Reserved