Release list lubrication technology for unit production of undercarriage, gearing, motor of Volkswagen group

Transcription

1 lubrication technology for unit production of undercarriage, gearing, motor of Volkswagen group AUDI AG Skoda Auto Volkswagen AG Volkswagen Motor Polska Site Györ Site Ingolstadt Site Mlada Boleslav Site Braunschweig Site Hannover Gießerei Site Kassel Site Salzgitter Site Wolfsburg Site Polkowice Volkswagen Sachsen GmbH Site Chemnitz Date of issue: 01st July 2010 Version: 1.3

2 Table of contents: 1. Record of changes: Contact: Notes: Overview: Data sheets: Example of single line unit with piston distributor Example of single line unit with piston distributor and metering unit Example of grease lubrication pump FKGGM-EP with progressive distributor...13 Page 2 / 16

3 1. Record of changes: Vers. Date: Type of alteration Page First edition all Contacts Definition of file name Description of PDF-document Components Addition of Hannover Gießerei site Version with specification synchronized all Specification for mechanic revised (Version 1.2) Renamed release list: unit production of undercarriage, gearing, motor Addition of Wolfsburg site address of I. Knauer corrected Update of data sheets Page 3 / 16

4 2. Contact: Baier + Köppel GmbH + CO Beethovenstrasse Pegnitz Fon: +49(0)9241 / Fax: +49(0)9241 / beka@beka-lube.de Contacts for: Skoda Auto Volkswagen AG Volkswagen Motor Polska Volkswagen Sachsen GmbH Sales representative: Mr. Joachim Kuch Fon: +49(0) 9342 / Fax: +49(0) 9342 / Mobile fon: +49(0) 175 / j.kuch@beka-lube.de Technikzentrum Mitte Marktplatz Wertheim Page 4 / 16

5 Contact for: Audi AG Büro Süd Mariaberger Straße Kempten Mr. Ingo Knauer Fon: +49(0) 831 / Fax: +49(0) 831 / Mobile fon: +49(0) 171 / i.knauer@beka-lube.de Page 5 / 16

6 3. Notes: General notes concerning the release list and the products e.g. assembly notes, delivery ability etc. Page 6 / 16

7 4. Overview: No. Name Symbol Order-no. Remark 1 Single line unite 1.1 Single line unit with 6L Steel reservoir acc. to FAZ Single line unit with 2,7L plastic reservoir acc. to FAZ FAZ ,4l/min ,4l/min 1.3 Single line unit with 50L steel reservoir acc. to FAZ ,4l/min 1.4 Single line unit with 30L steel reservoir acc. to FAZ ,4l/min 1.5 Single line unit with 16L steel reservoir acc. to FAZ ,4l/min 1.6 Single line unit with 6L steel reservoir acc. to FAZ ,4l/min 1.7 Single line unit with 3L aluminium reservoir acc. to FAZ ,4l/min Page 7 / 16

8 No. Name Symbol Order-no. Remark 1.8 Single line unit with 6L steel reservoir acc. to FAZ ,2l/min 0,08 kw 1.9 Single line unit with 2,7L plastic reservoir acc. to FAZ ,2l/min 0,08 kw 1.10 Single line unit with 6L steel reservoir acc. to FAZ ,2l/min 0,08 kw 1.11 Single line unit X-Lube acc. to FAZ ,4l/min 1.12 Single line unit ES acc. to FAZ ,4l/min 2 Metering elements Metering volume in 2.1 Metering distributor block / acc. to FAZ Metering distributor block 4180 acc. to FAZ Metering distributor block 4181 with plug-type connections acc. to FAZ Metering unit with Metering distributor 4181 acc. to FAZ Metering distributor block acc. to FAZ Metering distributor block 4018 acc. to FAZ Distributor strip with metering unit connections G1/8 or G1/4 acc. to FAZ cm³ / stroke / outlet 0,1 bis 0, ,05 to 0, ,05 to 0, ,05 to 0, ,01 to 0, ,01 to 0,16 F4020/ ,01 to 0,16 Page 8 / 16

9 No. Name Symbol Order-no. Remark 2.8 Distributor strip with metering unit 4018 connections G1/8 or G1/4 acc. to FAZ Distributor strip with metering unit 4018 connection M10x1 or M14x1,5 acc. to FAZ Level switch 3.1 Float switch acc. to FAZ F4020/ ,01 to 0,16 F4020/ ,01 to 0, Grease level pump 4.1 Grease lubrication pump PICO (DC) Reservoir size 1,2 kg 4.2 Grease lubrication pump FKGGM- OC / OC 1 (DC) Reservoir size 1,9; 2,5; 4,2; 8kg Metering volume mm³ / stroke / outlet 0,005 up to 0,12 cm³ 12 or 24 V DC Metering volume mm³ / stroke / outlet 0,005 up to 0,050 cm³ 12 or 24 V DC 4.3 Grease lubrication pump FKGGM- OC (with PSU, AC 1~) Reservoir size 1,9; 2,5; 4,2; 8kg Metering volume mm³ / stroke / outlet 0,005 up to 0,050 cm³ 115 V ~ 60 Hz 230 V ~ 50 Hz 4.4 Grease lubrication pump FKGM-OC (AC 3~) Reservoir size 1,9; 2,5; 4,2; 8kg 4.5 Grease lubrication pump FKGGM-EP (DC) Reservoir size 1,9; 2,5; 4,2; 8kg Grease lubrication pump FKGGM-EP (with PSU, AC 1~) Reservoir size 1,9; 2,5; 4,2; 8kg Grease lubrication pump FKGM-EP (AC 3~) Reservoir size 1,9; 2,5; 4,2; 8kg Metering volume mm³ / stroke / outlet 0,005 up to 0,050 cm³ Metering volume mm³ / stroke / outlet 0,06 up to 0,17 cm³ 12 or 24 V DC Metering volume mm³ / stroke / outlet 0,06 up to 0,17 cm³ 115 V ~ 60 Hz 230 V ~ 50 Hz Metering volume mm³ / stroke / outlet 0,06 up to 0,17 cm³ 5 Pump elements Metering volume cm³ / 5.1 Pump elements with spring return Pump elements with mechanical controlled suction and pressure stroke Page 9 / 16 stroke 0,005 up to 0,050 0,06 with / without PLV 0.12 with / without PLV ,06 up to 0,17 with / without PLV

10 No. Name Symbol Order-no. Remark 5.3 Pump elements with mechanical controlled suction and pressure stroke and adjustable volume ,05 to 0,12 with / without PLV 5.4 Pump elements with micro switch Progressive distributor Metering volume mm³ / stroke / outlet to Disk distributor MX-F steel galvanized 6.2 Disk distributor SX-1 steel galvanized 6.3 Disk distributor SX-2 steel galvanized 6.4 Disk distributor SX-3 stainless steel 6.5 Disk distributor UX steel galvanized 6.6 Segment distributor SXE-3 stainless steel 7 Level monitoring for grease lubrication pumps 7.1 Minimum / Minimum Maximum level monitoring acc. to FAZ up to 08, 10 and to to to ; 1500; 2000 mm³ / stroke / outlet compatible to 760 finely graded Gear wheel pumps 8.1 Motor gear wheel pump acc. to FAZ ,1 l/min 8.2 Motor gear wheel pump acc. to FAZ Motor gear wheel pump acc. to FAZ Motor gear wheel pump acc. to FAZ Motor gear wheel pump acc. to FAZ Motor gear wheel pump acc. to FAZ Motor gear wheel pump acc. to FAZ ,1 l/min Power 0,55 kw 0,2 l/min Power 0,08 kw 0,2 l/min Power 0,08 kw 0,4 l/min Power 0,10 kw 0,4 l/min Power 0,10 kw 1,0 l/min Page 10 / 16

11 No. Name Symbol Order-no. Remark 8.8 Motor gear wheel pump acc. to FAZ Motor gear wheel pump acc. to FAZ Motor gear wheel pump acc. to FAZ Motor gear wheel pump acc. to FAZ Motor gear wheel pump acc. to FAZ ,0 l/min Power 0,18 kw 1,0 l/min Power 0,25 kw 1,0 l/min Power 0,25 kw 1,2 l/min Power 0,10 kw 1,5 l/min 8.13 Motor gear wheel pump acc. to FAZ Motor gear wheel pump acc. to FAZ Motor gear wheel pump acc. to FAZ Motor gear wheel pump acc. to FAZ Motor gear wheel pump acc. to FAZ Motor gear wheel pump acc. to FAZ Motor gear wheel pump acc. to FAZ ,5 l/min Power 0,37 kw 1,7 l/min Power 0,25 kw 2,4 l/min Power 2,5 l/min Power 0,25 kw 2,5 l/min Power 0,25 kw 2,5 l/min Power 0,37 kw 3,0 l/min 8.20 Motor gear wheel pump acc. to FAZ Motor gear wheel pump acc. to FAZ ,0 l/min Power 0,37 kw 5,0 l/min Power 0,55 kw Page 11 / 16

12 No. Name Symbol Order-no. Remark 8.22 Motor gear wheel pump acc. to FAZ Motor gear wheel pump acc. to FAZ Motor gear wheel pump acc. to FAZ Motor gear wheel pump acc. to FAZ Motor gear wheel pump acc. to FAZ Motor gear wheel pump acc. to FAZ Motor gear wheel pump acc. to FAZ Motor gear wheel pump acc. to FAZ Pressure gauge 9.1 Pressure gauge with glycerine filling NG bar acc. to FAZ Pressure gauge with glycerine filling NG bar acc. to FAZ Pressure gauge with glycerine filling NG bar acc. to FAZ Reservoir 10.1 Leakage oil reservoir 3L acc. to FAZ Device power outlet 11.1 Device power outlet M12x1 acc. to FAZ ,0 l/min Power 0,55 kw 9,0 l/min Power 0,55 kw 9,0 l/min Power 0,75 kw 9,0 l/min Power 0,75 kw 12,0 l/min Power 0,75 kw 12,5 l/min Power 0,75 kw 12,5 l/min Power 1,10 kw 19,0 l/min Power 1,5 kw Page 12 / 16

13 No. Name Symbol Order-no. Remark 12 Valves /2 way valve acc. to FAZ /2 way valve acc. to FAZ /2 way valve acc. to FAZ Monitoring devices 13.1 Electronic pressure switch acc. to FAZ Electronic pressure switch acc. to FAZ Oil-air-lubrication 14.1 Oil-air lubrication unit acc. to FAZ FAZ ,4l/min 14.2 Oil-air-mixing distributor acc. to FAZ Filter See release list: Comp. Hydac Comp. Mahle 4089 Page 13 / 16

14 5. Data sheets: 5.1 Example of single line unit with piston distributor Page 14 / 16

15 5.2 Example of single line unit with piston distributor and metering units Page 15 / 16

16 5.3 Example of grease lubrication pump FKGGM-EP with progressive distributor Page 16 / 16