Heat Recovery Technology Applied to Direct Reduction (DR)-Process, Challenges and Benefits
|
|
- Duane Pierce
- 6 years ago
- Views:
Transcription
1 SCHMIDTSCHE SCHACK Division of Former ARVOS-GROUP ALSTOM Power Energy Recovery GmbH Heat Recovery Technology Applied to Direct Reduction (DR)-Process, Challenges and Benefits S. Taghavi /M. Larin Kish Island/Iran, September, 2015
2 AGENDA Introduction ARVOS -Group SCHMIDTSCHE SCHACK Division (former ALSTOM Power Energy Recovery GmbH) Technologies and capabilities for industrial energy recovery applied to various processes Product line and services for Direct Reduction processes Case study Further steps & conclusion Seite 2
3 ARVOS GROUP / COMPANY HISTORY obtained Ljungström license 1934 REKUPERATOR SCHACK GmbH founded 1931 Schmidt sche Heissdampf Gesellschaft-mbH founded in 1910 ABB Abgastechnik GmbH 1995: founding of SHG Schack GmbH end of 2001 Alstom Power Energy Recovery GmbH April 2014: Alstom sold Steam Auxiliary Components to private equity company Triton September 2014: ARVOS Group was founded by Triton consisting of 3 divisions Seite 3
4 NEW OWNER & NEW (OLD) NAME TRITON (a German / Scandinavian private equity company) took over the ALSTOM Auxilliary Components Group with three divisions and about 1,500 employees with revenues of about 500 Mio. EUR/a on March 31, Seite 4
5 ARVOS GROUP 3 DIVISIONS ALSTOM Power Steam Auxilliary Components ARVOS Group Industrial Mills RAYMOND BARTLETT SNOW Heat Transfer Solutions SCHMIDTSCHE SCHACK Air- and Gas Preheater LJUNGSTRÖM ALSTOM Power Energy Recovery GmbH ARVOS GmbH Seite 5
6 SCHMIDTSCHE SCHACK DIVISION BUSINESS OVERVIEW & PRODUCTS Transfer Line Exchangers Waste Heat Steam Generators High Temperature Products Double Tube / Oval Header Schmidt sche TLEs for Ethylene Plants Multitubular Round Type TLEs Linear Type TLEs Bathtub Type TLEs Process and Flue Gas Cooling Systems for Reformer Plants WHSG for Chemical and Metallurgical Plants Cooling Systems for Ammonia Combustion Partial Oxidation Components for Coal and Liquids Gasification Recuperators Radiation Type Convection Type Shell & Tube Type Heat recovery system for various processes, e.g. DR-Process Fired Heaters Combustion Systems for LCV Gases Quick Quencher Type TLEs Advanced Systems Thermal Oxidizers Seite 6
7 FROM KASSEL, WORLDWIDE SUCCESSFUL ARVOS GmbH SCHMIDTSCHE SCHACK Division 430 employees, order intake more than 200 Mio. Kassel Headquarter & Workshop SCHMIDTSCHE SCHACK Düsseldorf SCHMIDTSCHE SCHACK Kobe, Japan SCHMIDTSCHE SCHACK Wexford, PA SCHMIDTSCHE SCHACK Heidelberg Holding Fabrication in Kassel & Lohfelden, Germany Seite 7
8 SCHMIDTSCHE SCHACK ARVOS LEADER IN TECHNOLOGY Specific competences in process heat transfer for high temperature and high pressure applications e.g. DRI, Steam Reforming, Ethylene production Proven Schack design applied to DR heat recovery system Own technology platform, Oval header/ Double Tube design applied to transfer line exchangers Suplex tube sheet design, applied to steam reforming gas cooling system Schack Air preheater applied to carbon black process Our equipment are key components of production processes Seite 8
9 PRODUCT PORTFOLIO Industry Segment Steel Industry Process DRI Others Equipment Convection Recuperators WHRS Radiation Recuperators WHRS Services Revamp activities Re-Design, Up-grade Inspection during shut-down Assistance through local team Seite 9
10 DR-PROCESSES AND LICENSORS Shaft Furnace Processes dominate by over 90% PERED Direct Reduction Process Seite 10
11 PRODUCT LINE FOR DR PLANTS ARVOS Scope of Supply Combustion air heater Feed gas heater Process natural gas preheater Furnace natural gas and fuel gas preheater Steam generator (HYL, PERED Process) Steam superheater (HYLIII Process) Top gas heater (HYL III Process) Engineering of interconnecting pipes Engineering of additional equipment (process gas mixer, dilution air mixer, ejector stack, etc.) Seite 11
12 KNOWLEDGE & SKILLS Basic & Detail Engineering Thermal Design Mechanical Design Numeric Modeling Value Engineering Integrated Services Redesign & Revamp Improving heating surfaces Replacement services Field services, Supervision, Inspection & Training Seite 12
13 PRODUCT LINE FOR DR PLANTS Schack Waste Heat Recovery System (WHRS) Scope of deliverable equipment: Main air recuperators (hot) Main air recuperators (cold) Feed gas heat exchanger Natural gas heater Top gas fuel heater Scope of additional engineering: Basic and detail engineering of casing Basic and detail engineering of refractory Detail design of the interconnecting pipework Engineering of steel structure Engineering of ducts within the battery limit Seite 13
14 SCOPE OF SUPPLY FOR DR-PROCESS GENERAL Waste Heat Recovery System (WHRS) Conventional design Conventional design arrangement Heat recovery system installed on foundations All ducts are connected from the top In case of maintenance of bundles all ducts need to be removed Up-side down design arrangement Up-side down design Heat recovery system is installed on steel structure All ducts are connected from the down side. In case of maintenance the bundles can be pulled out from the top without removing the ducts, time saving maintenance!! Seite 14
15 INSTALLED CAPACITIES AND REFERENCES DIRECT REDUCTION IRON (DRI) SCHACK references for DR-Plant in Iran Miyaneh Shahid Kharazi I Shahid Kharazi II Khorasan I Khorasan II Ghaenat ZamZam I ZamZam II KSC Revamp I Shadegan Ghadir Arfa Baft Neyriz South Kaveh SKS Hormozgan HSCO Saba HBI Seite 15
16 SUCCESSFUL COLLABORATION Yek Dast Seda Nadare (One Hand Can't Clap!) Basic Engineering Detail Engineering Material Supply Pre-fabrication Logistics & Delivery Supervision Material Supply Manufacturing Logistics & Delivery Installation Construction Long-lasting relationship, more than 15 years Seite 16
17 AGENDA Introduction ARVOS Group SCHMIDTSCHE SCHACK Division (former ALSTOM Power Energy Recovery GmbH) Technologies and Capabilities for Industrial Energy Recovery Applied to Various Processes Product Line and Services for Direct Reduction Processes Case Study Further Steps & Conclusion Seite 17
18 CASE STUDY Introduction Problems: After a few years of operation repair work has been done in the following bundles of a waste heat recovery system for a DRI plant (1.7 Mio t/a): Hot combustion air preheater Top gas fuel preheater Cold combustion air preheater Objectives: Evaluation of current operating data for a period of at least 3 months Verification of thermal design for different load cases Modification and optimization of heat exchanger design Delivery and installation of modified bundles Seite 18
19 FAILURE ANALYSIS Failure / damages (typical pictures for Hot APH U-type design ) Tube cracks on sides of bends Collision traces on tubes Ovaling / flattening of the tube bends Collision traces on rear floor brick wall Seite 19
20 FAILURE ANALYSIS How to approach? Simulations and investigations needed to be done by: thermal analysis Tube wall temperature mechanical analysis All investigations were based on the design and operating data sets for existing heat recovery system by applying proven in-home methods. All data provided by end user. First focus on high value bundle (Hot APH) for further investigation, however, thermal design of the whole heat recovery system was re-calculated. Seite 20
21 THERMAL ANALYSIS Operating data heat & mass transfer Hot APH (165 t DRI/h): calculation operation deviation v FLUE GAS Nm³/h Nm³/h +4.0% T FLUE GAS, INLET 1050 C 1035 C +1.5% T FLUE GAS, OUTLET 795 C 790 C +0.6% v COMB. AIR Nm³/h Nm³/h -2.0% T COLD AIR, INLET 200 C 200 C T HOT AIR, OUtLET 650 C 650 C Combustion air leakage is detected and confirmed. Seite 21
22 MECHANICAL ANALYSIS Thermal expansion of tube (U-tube design) The change in the tube length (DL) is calculated as follows: Cracks of tubes and flattening of bends are caused by the difference in thermal expansion of the outer and inner tubes of U-bundles starting at a certain length of tubes. g < 90 < b Dl << DL Challenging for plant capacity increase Seite 22
23 MECHANICAL ANALYSIS Finite Element simulation (U-tube design) Start-up / shut down overheating Maximum Stress Intensity ~ psi Allowable Stress of Material ~ psi Seite 23
24 MECHANICAL ANALYSIS Simulation vs. practice (U-tube design) Locations of real cracks for the tubes of hot combustion air preheater coincide with calculated points of the maximal stress intensity. Seite 24
25 DESIGN REVIEW / SCALE-UP Transfer of experience for steam reforming plant Successful transfer of experience needs: similar application environment comparable bundle dimensions ARVOS SCS designed, constructed and supplied heat recovery systems for steam reforming plants, such as ammonia, hydrogen and methanol. These heat recovery systems operate with larger dimensions than the ones for DRI plants. Typical dimensions of flue gas duct: (w) 5.4 m x (h) 7.9 m (H 2 plant) (w) 3.3 m x (h) 4.8 m (DRI 2.0 Mio t/a) Seite 25
26 DESIGN REVIEW CFD / FEM simulations Design review is a multi-step and iterative process Tasks: Evaluation of fluid flow streamlines and temperature distribution by Computational Fluid Dynamics (CFD) analysis Identify additional potential for increasing of heat transfer efficiency by CFD analysis Schack design Mechanical assessment by Finite Element Methods (FEM) analysis Seite 26
27 DESIGN MODIFICATION Optimised construction Achieved by: Optimized secondary heating surfaces (type & locations) Alternative tube materials (overheating scenarios) Customized design (operation philosophy) Schack design Heating surface area remains unchanged. Seite 27
28 DESIGN MODIFICATION CFD / FEM simulations Design modification is a multi-step and iterative process Results: Decreasing tube wall and bottom box wall temperatures Optimized air flow distribution Improved heat transfer Schack design More uniform thermal stress distribution Seite 28
29 DESIGN MODIFICATION CFD / FEM simulations (tube wall temperature distribution) Lower temperature range (~ 30 C) than for original design Original design: hot areas at 1st pass Modified design: reduction of hot areas at 1st pass Seite 29
30 ACHIEVEMENTS Operating data new vs. old Hot APH (165 t DRI/h): after revamp before revamp deviation v COMB. AIR Nm³/h Nm³/h -7.0% T COLD AIR, INLET 200 C 200 C T HOT AIR, OUTLET 660 C 650 C +10 C v FLUE GAS Nm³/h Nm³/h -7.3% T FLUE GAS, INLET 1050 C 1035 C +1.4% T FLUE GAS, OUTLET 765 C 790 C -3.2% Achieved higher thermal efficiency (1-2%), accordingly reduced operation costs (natural gas / electric power consumptions). Seite 30
31 FURTHER STEPS FOR YOU Collaboration with us! 1. Contact ARVOS (customer) Submitting your inquiry / requests Defining objectives Providing operating data sets 2. Target evaluation (ARVOS) According to process & design parameters Determining the main equipment parameters 3. Technical discussion & clarification (customer & ARVOS) 4. Customized solution (ARVOS) Seite 31
32 Well done is better than well said. All you need is confidence and success is sure! LET S GET STARTED! Thank you for your attention ARVOS Group I SCHMIDTSCHE SCHACK Division
CUSTOM-MADE COMPONENTS FOR GASIFICATION PLANTS
CUSTOM-MADE COMPONENTS FOR GASIFICATION PLANTS Bruno Bülow 9th Gasification Conferece India 2018 on 29-30 November, Dwarka, New Delhi AGENDA General & Organization - History Profile MSW / Biomass Black
More informationDESIGN, SIMULATION AND PRACTICAL EXPERIENCE OF THE LARGEST SYNGAS COOLER IN OPERATION FOR COAL GASIFICATION
DESIGN, SIMULATION AND PRACTICAL EXPERIENCE OF THE LARGEST SYNGAS COOLER IN OPERATION FOR COAL GASIFICATION Jens Hetzer, René Kulik, Klaus Rothenpieler, Karsten Stückrath, Dr. Jörg Weidenfeller 8 th International
More informationMines and Metals Engineering GmbH
Mines and Metals Engineering GmbH MME GmbH is officially established and registered company in Düsseldorf, Germany since 1996 to provide engineering services for mining and metals industries worldwide
More informationSYNGAS COOLER SYSTEMS FOR GASIFICATION PLANTS
SYNGAS COOLER SYSTEMS FOR GASIFICATION PLANTS 1 INTRODUCTION Hydrocarbons accompany us in all areas of life in a variety of chemical compounds such as plastics, fertilizers, paints, lubricants and fuels.
More informationIn The Name OF God Hampa E ner ner Ener y gy Engineering EEngineering & & Design Company Design Compan
In The Name OF God Hampa Energy Engineering & Design Company 1 Introduction Ammonia plants Methanol plants Hydrogen Plants Other plants 2 A Brief historical Review Greater capacity 3300 mtpd 20 rows with
More informationWASTE HEAT BOILERS FOR NITRIC ACID, CAPROLACTAM AND FORMALDEHYDE PLANTS
BORSIG PROCESS HEAT EXCHANGER GMBH WASTE HEAT BOILERS FOR NITRIC ACID, CAPROLACTAM AND FORMALDEHYDE PLANTS www.borsig.de/pro 1 About BORSIG Process Heat Exchanger GmbH BORSIG Process Heat Exchanger GmbH,
More informationMines and Metals Engineering GmbH MME. Mines & Metals Engineering GmbH
Mines and Metals Engineering GmbH MME MME GmbH is officially established and registered company in Düsseldorf, Germany since 1996 to provide engineering services for mining and metals industries worldwide
More informationKobe s Activity in Iran. providing MIDREX DR Plant
Kobe s Activity in Iran providing MIDREX DR Plant Kobe Steel, Ltd. MB Iron and Steel Conference at Kish Island, IRAN 14-16 th September, 2015 1 Presentation Topics Introduction of KSL s MIDREX technology
More informationWASTE HEAT BOILERS FOR NITRIC ACID, CAPROLACTAM AND FORMALDEHYDE PLANTS
WASTE HEAT BOILERS FOR NITRIC ACID, CAPROLACTAM AND FORMALDEHYDE PLANTS BORSIG The Company BORSIG Process Heat Exchanger GmbH, a member of the BORSIG Group, is the international leading manufacturer of
More informationPROCESS GAS WASTE HEAT BOILERS WITH THIN FLEXIBLE TUBESHEET DESIGN
PROCESS GAS WASTE HEAT BOILERS WITH THIN FLEXIBLE TUBESHEET DESIGN BORSIG The Company BORSIG Process Heat Exchanger GmbH, a member of the BORSIG Group, is the international leading manufacturer of pressure
More informationSYNTHESIS GAS COOLER DOWNSTREAM OF PARTIAL OXIDATION OF OIL OR NATURAL GAS
SYNTHESIS GAS COOLER DOWNSTREAM OF PARTIAL OXIDATION OF OIL OR NATURAL GAS BORSIG 1 About BORSIG Process Heat Exchanger GmbH BORSIG Process Heat Exchanger GmbH, a member of the BORSIG Group, is the international
More informationBORSIG Process Heat Exchanger GmbH. Egellsstr. 21 Phone: +49 (0) 30 / Berlin/Germany Fax: +49 (0) 30 /
BORSIG Process Heat Exchanger GmbH www.borsig.de/pro E-mail: info@pro.borsig.de Egellsstr. 21 Phone: +49 (0) 30 / 4301-01 13507 Berlin/Germany Fax: +49 (0) 30 / 4301-2447 BORSIG Process Heat Exchanger
More informationIMPROVEMENTS IN P.F. COAL BOILER FOR BEST HEAT RATE PERFORMANCE VOLUME 1, ISSUE 1 AUTHOR :- A. R. KULKARNI, DIRECTOR PUBLISHED DATE :- 19/09/2009
VOLUME 1, ISSUE 1 AUTHOR :- A. R. KULKARNI, DIRECTOR PUBLISHED DATE :- 19/09/2009 Now with regulatory regime in India and also with many players entering the Power Generation field, it has become utmost
More informationBoiler & Heater Group
Boiler & Heater Group Boiler & Heater Group New Trends in Tail Gas Fired Boiler Carbon Black Conference 2017 Chennai, India About Thermax A leading engineering company providing equipment and solutions
More informationDRI Direct Reduced Iron
DRI Direct Reduced Iron What is DRI? Sponge iron/dri has gained great prominence in world as a substitute of steel scrap (partially) in steel making in electric arc furnace and in induction furnace. Direct
More informationSYNLOOP WASTE HEAT BOILER IN AMMONIA PLANTS
SYNLOOP WASTE HEAT BOILER IN AMMONIA PLANTS BORSIG 1 About BORSIG Process Heat Exchanger GmbH BORSIG Process Heat Exchanger GmbH, a member of the BORSIG Group, is the international leading manufacturer
More informationProducts CONSTRUCTION REVAMPS STUDIES MANGAGEMENT. Steam Methane Reformers. Ethylene Crackers. Fired Heaters. SCR Systems. Waste Heat Recovery Units
ENGINEERING PROCUREMENT CONSTRUCTION REVAMPS STUDIES CONSTRUCTION MANGAGEMENT Products Steam Methane Reformers Ethylene Crackers Fired Heaters SCR Systems Waste Heat Recovery Units Once Through Steam Generators
More informationLECUTRE 32: Steady state heat flow in furnaces and heat exchangers
LECUTRE 32: Steady state heat flow in furnaces and heat exchangers Contents Estimation of heat losses in furnaces Heat exchanger Performance of a heat exchanger Regenerator Key words: Heat exchanger, Regenerator,
More informationUnderstand boiler performance characteristics. Use these suggestions when buying, designing or optimizing steam generators
Understand boiler performance characteristics Use these suggestions when buying, designing or optimizing steam generators V Ganapathy, ABCO Industries, Abilene, An understanding of the major differences
More informationValue Added Products. Tulane University New Orleans. August 2003 Summit Conference. Charting the Future Direction of Bioenergy Technologies
Value Added Products Tulane University New Orleans August 2003 Summit Conference Charting the Future Direction of Bioenergy Technologies AUTOMATING SOLIDS HANDLING & THERMAL PROCESSES James E. Welp Black
More informationMARAMA Webinar August 7, Angelos Kokkinos Chief Technology Officer Babcock Power, Inc.
MARAMA Webinar August 7, 2014 Angelos Kokkinos Chief Technology Officer Babcock Power, Inc. Rankine cycle is a thermodynamic cycle which converts heat into work. The heat is supplied externally to a closed
More informationBU Power Generation Energy efficiency presentation PSPG Services
BU Power Generation Energy efficiency presentation PSPG Services World primary energy demand in reference scenario Demand and related emissions rise 40% Source: IEA World Energy Outlook 2009 World energy
More informationREPRINTED FROM MAGAZINE JANUARY/FEBRUARY 2017
REPRINTED FROM MAGAZINE JANUARY/FEBRUARY 2017 G. MANENTI, V. PESCUMA AND S. SARTI, ALFA LAVAL OLMI SPA, ITALY, PROVIDE AN OVERVIEW OF THE DELIVERY SCHEDULE FOR A KEY PIECE OF HEAT TRANSFER EQUIPMENT, PROCESS
More informationERK Eckrohrkessel GmbH (2017) 1. First-Class Boiler and Combustion Systems & Complete Engineering Services
ERK Eckrohrkessel GmbH (2017) 1 Powerful First-Class Boiler and Combustion Systems & Complete Engineering Services Background Eckrohrkessel History Eckrohr (corner tube) boiler technology was developed
More informationHeat exchangers and thermal energy storage concepts for the off-gas heat of steelmaking devices
Journal of Physics: Conference Series Heat exchangers and thermal energy storage concepts for the off-gas heat of steelmaking devices To cite this article: T Steinparzer et al 2012 J. Phys.: Conf. Ser.
More informationBORSIG SYNTHESIS GAS COOLER DOWNSTREAM OF PARTIAL OXIDATION OF OIL OR NATURAL GAS PROCESS HEAT EXCHANGER. A Member of KNM Group Berhad
BORSIG PROCESS HEAT EXCHANGER SYNTHESIS GAS COOLER DOWNSTREAM OF PARTIAL OXIDATION OF OIL OR NATURAL GAS A Member of KNM Group Berhad 1 About BORSIG Process Heat Exchanger GmbH BORSIG Process Heat Exchanger
More informationKHOUZESTAN STEEL CO. Khouzestan Steel Co. Crude Steel Index
KHOUZESTAN STEEL CO. Crude Index Iran 2013 :15.4(MMTon) Ranking 15 th (WSA) Domestic Demand :~ 20MMT/Y Caspian Sea Islamic Republic of KSC IRAN Apparent use PerCapita (2012): 240.4 Kg/P KSC Production2013-14:
More informationWASTE HEAT RECOVERY. Clean Energy and Efficiency Solutions for the Global Energy Market
WASTE HEAT RECOVERY Clean Energy and Efficiency Solutions for the Global Energy Market Solutions for Boiler Efficiency and Steam Raising Plant Energy Recovery Solutions for Global Power and Industrial
More informationEnergy Efficiency: Best Practices Thermal Power Stations
Energy Efficiency: Best Practices Thermal Power Stations By Ravindra Datar Senergy Consultants (P) Ltd Cell: +91 9821271630 ravi@senergy.co.in www.senergy.india.com Key Parameters Inlet (as well as Re-heater)
More informationHigh Temperature Pre-Heating of Steam
High Temperature Pre-Heating of Steam Dr.-Ing. Björn Henning, Dipl.-Ing. Hans Dieter Jasper Jasper GmbH, Robert-Bosch Str. 20-24, 25451 Quickborn, Germany Tel. +49 (0) 4106 80 43 0, Fax +49 (0) 4106 80
More informationCHAPTER 1 INTRODUCTION TO PIPING SYSTEM
1 CHAPTER 1 INTRODUCTION TO PIPING SYSTEM 1.1 INTRODUCTION Piping systems in any industry are similar to the arteries and veins in the human body. Pipelines are common in almost all industries. They carry
More informationROTARY KILN COMBUSTION SYSTEMS
ROTARY KILN COMBUSTION SYSTEMS Rotary Kiln Combustion Systems from Coen Company Since 1912 Coen Company has specialized in the design, manufacture, servicing and maintenance of burner equipment and combustion
More informationSULFUR RECOVERY UNIT. Thermal Oxidizer
SULFUR RECOVERY UNIT Thermal Oxidizer BURNERS FLARES INCINERATORS PARTS & SERVICE SULFUR RECOVERY UNIT Thermal Oxidizer Tail Gas Thermal Oxidizer designed and built to GOST-R requirements. Zeeco can meet
More informationPINCH ANALYSIS : For the Efficient Use of Energy, Water & Hydrogen. NITROGEN-BASED FERTILIZER INDUSTRY Energy Recovery at an Ammonia Plant
PINCH ANALYSIS : For the Efficient Use of Energy, Water & Hydrogen NITROGEN-BASED FERTILIZER INDUSTRY Energy Recovery at an Ammonia Plant PINCH ANALYSIS: For the Efficient Use of Energy, Water & Hydrogen
More informationIndustrial Thermal Utilities
Industrial Thermal Utilities Engr. Adnan Qamar Lecturer adnan@uet.edu.pk WEEK_06 Introduction What is Waste Heat? Dumped heat that can still be reused Value (quality) more important than quantity Waste
More informationChallenges in Designing Fuel-Fired sco2 Heaters for Closed sco2 Brayton Cycle Power Plants
5th International Supercritical CO 2 Power Cycles Symposium March 29-31, 2016, San Antonio, Texas Challenges in Designing Fuel-Fired sco2 Heaters for Closed sco2 Brayton Cycle Power Plants David Thimsen
More informationHYL III: Status And Trends
HYL III: Status And Trends by Raúl Quintero, President HYL Technology Division, Hylsa, S.A. de C.V. presented at the Gorham/Intertech Conference on Iron & Steel Scrap, Scrap Substitutes and Direct Steel
More informationBrian M. King P.E., Power & Industrial Services Corp. 821 NW Commerce Dr, Lee s Summit, MO ,
NO x REDUCTIONS VIA OVERFIRE AIR MODIFICATIONS Brian M. King P.E., Power & Industrial Services Corp. 821 NW Commerce Dr, Lee s Summit, MO 64086 816-554-3216, bking@piburners.com Joseph G. Eutizi P.E.,
More informationSulfur Tail Gas Thermal Oxidizer Systems By Peter Pickard
Sulfur Tail Gas Thermal Oxidizer Systems By Peter Pickard Introduction SRU s (Sulfur Recovery Units) are critical pieces of equipment in refineries and gas plants. SRUs remove sulfur compounds from certain
More informationInsert flexibility into your hydrogen network Part 2
Insert flexibility into your hydrogen network Part 2 Fine-tuning utilities operation can conserve energy management and reduce operating costs N. PATEL, K. LUDWIG and P. MORRIS, Air Products and Chemicals,
More informationThe Fundamentals of Refractory Inspection with Infrared Thermography
The Fundamentals of Refractory Inspection with Infrared Thermography Sonny James Level I, II & III Certified Infrared Thermographer Managing Director Thermal Diagnostics Ltd 15 Robertson Street, Les Efforts
More informationThermal Stress and Creep Analysis of Failure tube of Secondary Super heater
Thermal Stress and Creep Analysis of Failure tube of Secondary Super heater Manasa Ponnoju M.Tech -Thermal Engineering, Department of Mechanical Engineering, Ellenki College of Engineering & Technology,
More informationMETHANOL CONVERTER AND SYNLOOP DESIGNS FOR GASIFICATION PLANTS
METHANOL CONVERTER AND SYNLOOP DESIGNS FOR GASIFICATION PLANTS By E. Filippi, M. Badano METHANOL CASALE S.A. Lugano, Switzerland For presentation at the 2007 WORLD METHANOL CONFERENCE November 27-29 2007,
More informationOptimization of Air Preheater Design for the Enhancement of Heat Transfer Coefficient
Optimization of Air Preheater Design for the Enhancement of Heat Transfer Coefficient P. N. Sapkal 1, P. R. Baviskar 2, M. J. Sable 3 & P. A. Makasare 4 Department of Mechanical Engineering, Rajarshi Shahu
More informationIdentification of leakage in plate type Air Preheater using ultraviolet light test
More info about this article: http://www.ndt.net/?id=21099 Identification of leakage in plate type Air Preheater using ultraviolet light test K N Amin C M Mulchandani Inspection Dept., GNFC Limited Inspection
More informationFundamental oxy-fuel combustion research carried out within the ENCAP project
Oxy-fuel workshop, Cottbus, 29-3 th November 25 Fundamental oxy-fuel combustion research carried out within the ENCAP project KLAS ANDERSSON Department of Energy and Environment, Chalmers University of
More informationHIGH EMISSIVITY COATING FOR ENERGY SAVING IN INDUSTRIAL FURNACES: CASE STUDY OF STEEL REHEATING FURNACE
HIGH EMISSIVITY COATING FOR ENERGY SAVING IN INDUSTRIAL FURNACES: CASE STUDY OF STEEL REHEATING FURNACE BY SONGSAK KLAMKLANG*, NIWAT ATHIWATTANANONT, NATTAPON JUMPIT AND NAVEE ANGSUPUTIPHANT Texplore Co.,
More information50 Years of PSA Technology for H2 Purification
50 Years of PSA Technology for H 2 Purification 1 50 Years of PSA Technology for H2 Purification The first industrial application of Pressure Swing Adsorption (PSA) went on stream in 1966 at a Union Carbide
More informationPlant construction and waste heat systems for the chemical industry
Plant construction and waste heat systems for the chemical industry 2 3 At home in the world Oschatz best technology backed by experience Oschatz is a globally operating plant constructor with over 160
More informationBENEFIT. from our products and services.
BENEFIT from our products and services www.eco-prozesstechnik.com 2 ECO Prozesstechnik ECO Prozesstechnik 3 Our products and solutions We design and install complete heat transfer plants for land and marine
More informationTechnical And Economical Aspects Of Thermal Efficiency Of Grate-Fired Waste-To- Energy Plants
Technical And Economical Aspects Of Thermal Efficiency Of Grate-Fired Waste-To- Energy Plants CONTACT Dr. Volker Wiesendorf, Von Roll Inova Dr. Peter Benz, Von Roll Inova Contact name: Dr. Volker Wiesendorf
More informationKHOUZESTAN STEEL CO. 2 nd Word DRI&Pellet Congress. Khouzestan Steel Co. In The Name Of God April 2014 Abu Dhabi U.A.E
In The Name Of God KHOUZESTAN STEEL CO. 2 nd Word DRI&Pellet Congress 28-30 April 2014 Abu Dhabi U.A.E Natural Resources Proved Crude OIL Reserves(157.3 billion bbl 13% OPEC MEMBERS) Proved Natural gas
More informationWaste Heat to Power Economic Tradeoffs and Considerations
Waste Heat to Power Economic Tradeoffs and Considerations By Dr. Arvind C. Thekdi E3M, Inc. Presented at 3 rd Annual Waste Heat to Power Workshop 2007 September 25, 2007 Houston, TX. Waste Heat Sources
More informationPerspectives for an Economic and Climate Friendly Power Generation
Perspectives for an Economic and Climate Friendly Power Generation Forum II Fossil Fired Power Generation Position of Technology Suppliers ALSTOM Power AG Dr. Georg Gasteiger Hanover, April 26th 2006 Seite
More informationBILFINGER ENGINEERING & TECHNOLOGIES WE MAKE INDUSTRIES WORK
BILFINGER ENGINEERING & TECHNOLOGIES WE MAKE INDUSTRIES WORK MEET THE NEW BILFINGER ENGINEERING & TECHNOLOGIES GMBH 2 Bilfinger Engineering & Technologies GmbH 3 THE NEW BILFINGER ENGINEERING & TECHNOLOGIES
More informationOPERATING EXPERIENCE AT A 170 t EAF WITH EPC SCRAP PREHEATING SYSTEM KNUT RUMMLER* DR. HEINZ MÜLLER**
OPERATING EXPERIENCE AT A 170 t EAF WITH EPC SCRAP PREHEATING SYSTEM BY KNUT RUMMLER* DR. HEINZ MÜLLER** INTRODUCTION In the recent years, the growth of EAF steelmaking and the corresponding push for improved
More informationTechnical and economic aspects of production and use of DRI in integrated steel works
Technical and economic aspects of production and use of DRI in integrated steel works The use of surplus energy from integrated steel works for the on-site production and use of DRI in blast furnaces and
More informationDisciplined Steps For Optimising Energy Consumption In Reheating Furnace By Hot Charging
Disciplined Steps For Optimising Energy Consumption In Reheating Furnace By Hot Charging P.K. Thakur 1, Abhijit Das 2, P.K. Singh 3 1,2,3 RDCIS, SAIL Abstract:Reheating furnace is used to supply input
More informationNATURAL GAS CONSUMPTION REDUCING IN ALUMINUM MELTING FURNACES BY HEAT RECOVERY OF FLUE
The Scientific Bulletin of VALAHIA University MATERIALS and MECHANICS Vol. 14, No. 11 DOI 1.1515/bsmm-21-3 NATURAL GAS CONSUMPTION REDUCING IN ALUMINUM MELTING FURNACES BY HEAT RECOVERY OF FLUE Vasile
More informationPelletizing technologies for iron ore
Pelletizing technologies for iron ore The Outokumpu partnership As one of the world s leading developers and suppliers of technology, Outokumpu Technology designs and delivers plants, processes and equipment
More informationUse of Coke Oven Gas in DRI Plant. Mr. Anil M. Mhatre
Use of Coke Oven Gas in DRI Plant Mr. Anil M. Mhatre Making Steel is our Profession Generating Smile is our Passion 2 VISION : Global recognition for Quality and Efficiency while nurturing Nature and Society.
More informationPROCESS GAS WASTE HEAT RECOVERY SYSTEMS
PROCESS GAS WASTE HEAT RECOVERY SYSTEMS BORSIG The Company BORSIG Process Heat Exchanger GmbH, a member of the BORSIG Group, is the international leading manufacturer of pressure vessels and heat exchangers
More informationWorldwide Pollution Control Association
Worldwide Pollution Control Association IL Regional Technical Seminar September 13-15,2011 Visit our website at www.wpca.info Optimizing Gas and Particulate Flows to Minimize NO x, Hg, and SO 3 WPCA Illinois
More informationR A S C H K A. Compact -Fluidized Bed Incinerator
R A S C H K A Compact -Fluidized Bed Incinerator Lonza Engineering Ltd Muenchensteinerstrasse 38,CH-4002 Basel, Switzerland phone: +41 61 316 8606 fax:+41 61 316 9606 e-mail: info.engineering@lonza.com
More informationGas Flow How to Improve It to Enhance ESP, Boiler, FGD, SCR, SNCR Performance
Gas Flow How to Improve It to Enhance ESP, Boiler, FGD, SCR, SNCR Performance WPCA Seminar Duke Energy September 3, 2008 Robert Mudry, P.E. Vice President Engineering rmudry@airflowsciences.com Outline
More informationMethanol Production by Gasification of Heavy Residues
Methanol Production by Gasification of Heavy Residues by C. A. A. Higman Presented at the IChemE Conference "Gasification: An Alternative to Natural Gas" London, 22-23 23 November, 1995 Methanol Production
More informationChoosing the Right Technologies for Reverb Furnaces. Russell Hewertson, Manager of Combustion Technology
Choosing the Right Technologies for Reverb Furnaces Russell Hewertson, Manager of Combustion Technology Choosing the Right Technologies for Reverb Furnaces Russell Hewertson, Manager of Combustion Technology
More informationResearch Activities on Oxyfuel Combustion at IVD, Universität Stuttgart
1 st Young Researchers Forum Developments in Oxy-Combustion Technology for Power Plants with CCS Hamburg, Germany 8 th December 26 Hosted by: Institute of Energy Systems Technical University of Hamburg-Harburg
More informationMaximising Refinery Margin with Minimum Capex: Foster Wheeler s Energy Management Solution
Maximising Refinery Margin with Minimum Capex: Foster Wheeler s Energy Management Solution Asia Technology Forum, Bangkok 10 th 11 th October 2012 Damon J Hill Mike Whitling Vice President Global Refining
More informationModeling, Design, and Pilot-Scale Experiments of CANMET's Advanced Oxy-Fuel/Steam Burner
2nd Workshop International Oxy-Combustion Research Network Hilton Garden Inn Windsor, CT, USA 25th and 26th January 2007 Hosted by: Alstom Power PRESENTATION - 09 Modeling, Design, and Pilot-Scale Experiments
More informationView from the Penthouse
View from the Penthouse The DNFM Technical News Letter David N. French Metallurgists Ph: 502-955-9847 Fax: 502-957-5441 Web: www.davidnfrench.com Load Cycling As many coal-fired power plants designed for
More informationCMI Energy Aftermarket Solutions
CMI Energy Aftermarket Solutions 1 Optimize with CMI Aftermarket Solutions Complete support for any HRSG make or configuration! Field Services Inspections / Evaluations Failure Analysis Technical Consultations
More informationSulfur Unit Equipment Problems and Low Silicon Carbon Steel Corrosion Gerald W. Wilks Lemont Refinery CITGO Petroleum
Sulfur Unit Equipment Problems and Low Silicon Carbon Steel Corrosion Gerald W. Wilks Lemont Refinery CITGO Petroleum 2010 CITGO Petroleum Corporation. Summary Weld cracking in piping connecting a reaction
More informationEnvironmentally Sound Technology Biomass Fuelled Energy Plants. Combined Heat and Power Supply. Biomass Fired Steam Generator
Environmentally Sound Technology Biomass Fuelled Energy Plants BONO SISTEMI can boast 50 years experience, gained in the design and production of biomass fired steam generators and thermal fluid heaters
More informationPROCESS GAS WASTE HEAT RECOVERY SYSTEMS
BORSIG PROCESS HEAT EXCHANGER GMBH PROCESS GAS WASTE HEAT RECOVERY SYSTEMS www.borsig.de/pro 1 About BORSIG Process Heat Exchanger GmbH BORSIG Process Heat Exchanger GmbH, a member of the BORSIG Group,
More informationLeakage Failure Analysis in a Power Plant Boiler
Available online at www.sciencedirect.com ScienceDirect IERI Procedia 5 (2013 ) 107 111 2013 International Conference on Agricultural and Natural Resources Engineering Leakage Failure Analysis in a Power
More informationBORSIG PROCESS GAS WASTE HEAT RECOVERY SYSTEMS
BORSIG PROCESS GAS WASTE HEAT RECOVERY SYSTEMS 1 About BORSIG Process Heat Exchanger GmbH BORSIG Process Heat Exchanger GmbH, a member of the BORSIG Group, is the international leading manufacturer of
More informationFLEXI BURN CFB WP4: Boiler design and performance
Development of High Efficiency CFB Technology to Provide Flexible Air/Oxy Operation for Power Plant with CCS FLEXI BURN CFB WP4: Boiler design and performance 2 nd Project Workshop, 6 th February 2013,
More informationSTORM ONE MORE TIME: FIRST APPLY THE FUNDAMENTALS! S T O R M T E C H N O L O G I E S, I NC.
STORM S T O R M T E C H N O L O G I E S, I NC. ONE MORE TIME: FIRST APPLY THE FUNDAMENTALS! The right way to improve plant performance for best capacity, efficiency, reliability, turn down and minimal
More informationCPS Creative Power Solutions
CPS Creative Power Solutions Company profile Power Generation Services Page 1 CPS Creative Power Solutions Our Mission Our Customer Services Expert Resources Technology Innovation References and Selected
More informationWaste Heat Management Options Industrial Process Heating Systems. Dr. Arvind C. Thekdi E3M, Inc.
Waste Heat Management Options Industrial Process Heating Systems By Dr. Arvind C. Thekdi E-mail: athekdi@e3minc.com E3M, Inc. August 20, 2009 Source of Waste Heat in Industries Waste heat is everywhere!
More informationReduction Systems and Equipment at Moss Landing Power Plant
B&W s NO x Reduction Systems and Equipment at Moss Landing Power Plant Presented to: ICAC NO x Forum March 23-24, 2000 Washington D.C., U.S.A. Bill Becker Don Tonn Babcock & Wilcox Barberton, Ohio, U.S.A.
More informationPCS Nitrogen Ltd. (a wholly owned subsidiary of Potash Corp.),
SPECIALREPORT Maximize ammonia production cost-effectively Operating company chooses to revamp the primary reformer to increase capacity of existing unit E. WEST-TOOLSEE, PCS Nitrogen Ltd., Trinidad, West
More informationCNC PROFILING PLATE ROLLING SUBMERGED ARC WELDING
CNC PROFILING PLATE ROLLING SUBMERGED ARC WELDING HDS Energy has over thirty years experience in the design, manufacture and installation of bespoke boiler solutions for large energy and power projects
More informationPORTFOLIO OF PRODUCTS AND SERVICES
PORTFOLIO OF PRODUCTS AND SERVICES MAIN ACTIVITIES TURN-KEY SUPPLY OF BOILER ROOMS Designs, supply, assembly, tests and commissioning Conventional power plants; Energy centres for refineries, sugar refineries,
More informationSteam Power Station (Thermal Station)
Steam Power Station (Thermal Station) A generating station which converts heat energy into electrical energy through turning water into heated steam is known as a steam power station. A steam power station
More informationBrochure Category. Selas-Linde. The furnace experts. Lorem ipsum dolor sit sed amet constructam in dubio suntasis esse. Lorem ipsum.
Brochure Category Selas-Linde. The furnace experts. Lorem ipsum dolor sit sed amet constructam in dubio suntasis esse. Lorem ipsum. 02 Company overview Our company. Selas-Linde has a long tradition in
More informationHRSGs, Waste Heat Boilers & Aftermarket Services
Hamon Deltak HRSGs, Waste Heat Boilers & Aftermarket Services In the Game in a BIG Way! Providing Heat Recovery Steam Generators (HRSGs) or Process Boilers of Any Size, Anywhere Hamon Deltak has BIG capabilities,
More informationAmmonia Injection and Mixing Systems 101
Ammonia Injection and Mixing Systems 101 Kanthan Rajendran, P.E. Airflow Sciences Corporation 2018 NOx-Combustion-CCR Round Table February 19, 2018 St Louis, MO Agenda Intro Coal Fired SCR Gas Turbine
More informationDesign and distribution of air nozzles in the biomass boiler assembly
TRANSACTIONS OF THE INSTITUTE OF FLUID-FLOW MACHINERY No. 125, 2013, 13 28 KAROL RONEWICZ, TOMASZ TURZYŃSKI, DARIUSZ KARDAŚ Design and distribution of air nozzles in the biomass boiler assembly The Szewalski
More informationModel development of a blast furnace stove
Available online at www.sciencedirect.com ScienceDirect Energy Procedia 75 (2015 ) 1758 1765 The 7 th International Conference on Applied Energy ICAE2015 Model development of a blast furnace stove Jonas
More informationGLIMPSES OF IMPROPER WATER CHEMISTRY IN A SUBCRITICAL PULVERIZED COAL FIRED BOILER AT A THERMAL POWER PLANT
GLIMPSES OF IMPROPER WATER CHEMISTRY IN A SUBCRITICAL PULVERIZED COAL FIRED BOILER AT A THERMAL POWER PLANT By K.K.Parthiban / Venus Energy Audit System & Sri Devi Boiler Equipment and Spares. Introduction
More informationGas Turbine & Combined Cycle Plants
Gas Turbine & Combined Cycle Plants Introduction With a worldwide reputation for excellence, DEKOMTE de Temple manufactures fabric and stainless steel expansion joints for all applications within a gas
More informationAgenda. Two Examples from Sports. Olympic Gold Medal Winners in High Jump. CII Sohrabji Godrej Green Business Centre, Hyderabad. Energy Conservation
Energy Conservation CII Sohrabji Godrej Green Business Centre, Hyderabad A unique Public Private Partnership ( CII, Govt of Andhra Pradesh, USAID and Pirojsha Godrej Foundation ) Opportunities in Boilers
More informationCECEBE Technologies Inc.
98.2.8 Improving Furnace-Boiler System in Sulfuric Acid Plants Dr. Gordon M. Cameron and Dr. Dahya Bhaga CECEBE Technologies Inc. 4 Wellesbourne Crescent Toronto, Ontario Canada, M2H 1Y7 Tel: (416) 490-9840
More informationLessons Learned from an Unusual Hydrogen Reformer Furnace Failure
55th Canadian Chemical Engineering Conference Process Safety and Loss Management Lessons Learned from an Unusual Hydrogen Reformer Furnace Failure T. M.Rogers Syncrude Canada Limited 1 QUICK FACTS Syncrude
More informationResearch and Development Program on HTTR Hydrogen Production System
GENES4/ANP2003, Sep. 15-19, 2003, Kyoto, JAPAN Paper 1062 Research and Development Program on HTTR Hydrogen Production System Yoshiyuki INAGAKI, Tetsuo NISHIHARA, Tetsuaki TAKEDA, Koji HAYASHI, Yoshitomo
More informationOverview of Waste Heat Recovery Technologies for Power and Heat
Overview of Waste Heat Recovery Technologies for Power and Heat Carolyn Roos, Ph.D. Northwest Clean Energy Application Center Washington State University Extension Energy Program September 29, 2010 1 A
More informationAssessment of Losses of Reheating Furnace in a Steel Re-Rolling Mill
Assessment of Losses of Reheating Furnace in a Steel Re-Rolling Mill Yogesh Chandra Gupta 1 1 Industry Fellow, College of Engineering Studies, University of Petroleum & Energy Studies, Energy Acres, Bidholi
More informationInformation for steel plant managers
Information for steel plant managers New Breaking Concept for Pollution control and Energy saving in steel production Developed and assembled by eco-e AG February 2016 eco-e AG, Zentrum Staldenbach 8.
More information