Features. Measurement range :0-10ppm or 0-500ppm. Large touch panel display for easy operation in the field. Standard Specifications
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- Letitia Morton
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1 High Sensitivity Sulfur Content Analyzer HSCA- The HSCA- is a high sensitivity on-line process sulfur analyzer ideal for the quality control of sulfur concentrations in petroleum production lines. It is capable of measuring the sulfur concentration in a variety of petroleum-based products, such as gasoline, kerosene, and light oil. The HSCA- is the first on-line analyzer in Japan to employ the X-ray fluorescence analysis method, which is used to determine the sulfur levels in low concentration ranges of - ppm. Features The instrument is equipped with a measurement system that employs the energy dispersive X-ray fluorescence method. This highly reliable method allows for a simple construction free of an operation section and combustion furnace, and thus requires less maintenance than other conventional methods for analyzing sulfur levels. Explosion proof construction consistent with the IIB T standards established by the Technology Institution of Industrial Safety (TIIS) (certification obtained September ). measurement ranges: - ppm and - 5ppm Large touch panel display for easy operation in the field. Standard Specifications Product name Model Oils analyzed Measurement method Explosion proof standard : High Sensitivity Sulfur Content Analyzer : HSCA- : Sulfur concentrations of petroleum-based products such as gasoline, kerosene, light oil, and aviation fuel. : Energy dispersive X-ray fluorescence method : Combination explosion proof (TIIS Expd, IIB T) Analyzer unit (flameproof enclosure) Control unit (pressurized apparatus) : 6-9seconds, freely adjustable Measurement cycle Measurement range :- ppm or - 5ppm Repeatability : Within ±%FS Linearity : Within ±%FS X-ray source : End-window small X-ray tube Detector : Proportional counter tube (LBD) Wetted part (flow cell) materials Construction Protection level Dimensions (example) Paint color Weight Installation site : SUS, fluororubber, beryllium (corrosion proof coating) : Self-standing frame type : IP55 : 8(W)x(D)x(H) mm (main body with control unit and analyzer unit) : Main body; Metallic silver Analyzer unit cover; Silver : Approx. 8kg (main body) : Ambient temperature; - 5 C Ambient humidity; 8% RH or less (no condensation) * When using the instrument outdoors, install it in an analysis shelter to protect it from the elements and exposure to direct sunlight.
2 Sample conditions : Supply pressure;. -.MPa Drain pressure; Atmospheric pressure Flow rate; ml/minute (Flow cell) Temperature; Room temperature - 6 C Moisture content; 5ppm or less (No free water) Sludge; No suspended solids Utilities : Power requirements; Rated voltage, - VAC Frequency; 5Hz or 6Hz Voltage fluctuation; ±% of rated voltage Power consumption; VA (maximum), 7W (average) Instrument air;. -.MPa (no dust or oil mist) Consumption; Approx. L/minute (normal operation) Helium;.MPa, Consumption; Approx. ml/minute, Purity; 99.99% or greater Piping connection : Sample inlet; Rc/ Sample outlet; Rc/ Air inlet; Rc/ Helium inlet; Rc/ Power supply and communication line; Flexible joint (one of the following) - Screw nominal diameter; G Cable diameter; 7-9, port - Screw nominal diameter; G/ Cable diameter; 5-6, ports - Screw nominal diameter; G/ Cable diameter; -, ports Display/save method I/O Signals : Display;.inch capacitance touch panel TFT LCD Save device; USB flash drive : Analog output signal; - madc (isolated, maximum load resistance of 6Ω) Alarm contact output signal; contacts Select Opened or Closed for when faults occur (contact rating; VAC,.5A or VDC,.5A) All Alarm (all alarms) Heavy Alarm (heavy fault alarm) Alarm contact input signal; contact Options Various optional specifications are available in the event the standard product specifications do not satisfy the actual installation or sample conditions. For details about optional specifications, contact a DKK-TOA sales representative. In addition, communication functions such as Modbus and TCP/IP are also available as optional specifications. Examples of Optional Specifications Sample pressure controller Sample temperature controller (Supply of cooling water is required. For details about cooling water specifications, contact DKK-TOA.) Sample water content removal system Sample sludge content removal system Helium gas supply emergency shutoff system Waste water recovery unit Sampling pump Modbus TCP/IP
3 Measurement principle The high sensitivity process sulfur analyzer HSCA- conducts measurements by employing the energy dispersive X-ray fluorescence method (EDXRF). In this method, fluorescent X-rays are generated when the energy level of the applied excitation X-rays is greater than the energy of the electrons in the atomic orbital. When the excitation X-rays strike the electrons, the electrons are ejected from the inner shells, creating empty spaces. These empty spaces cause the condition of the atom to become unstable. To restore the stability of the atom, the orbits of electrons in the higher energy outer shells are moved to fill the empty spaces in the inner shells. The fluorescent X-rays produced during this process represent the difference between the binding energies of the corresponding shells. These X-rays are also called characteristic X-rays because each element has its own energy level. When the excitation X-rays are applied to a sulfur atom (symbol of element: S), the majority of the characteristic X-rays produced when the electrons move from the L to the K-shell have an energy of.kev. These X-rays are known as S-Kα X-rays. In addition to these X-rays, there are also X-rays that have an energy of.6kev. These are called S-Kβ X-rays. The following table lists the respective energy levels of the fluorescent X-rays produced by major elements found in samples analyzed by the sulfur analyzer. X-ray or Particle ray : Atomic nucleus K shell M shell L shell : Electron : Hole K electron K shell M shell L shell Characteristic (fluorescence) X-ray The number of photons of the emitted characteristic X- ray is proportional to the number of atoms in the sample. Thus, the mass concentration of the element being analyzed in the sample can be obtained by counting the number of photons. To conduct quantitative analysis of a particular substance, the HSCA- processes the characteristic X-rays unique to each element which enter the detector at different energy levels. After it processes the X-rays, the HSCA- creates an X-ray spectrum made up of a series of energy peaks. These peaks indicate the elements the sample contains and their respective amounts. Example of spectrum taken with the HSCA- 5ppm ppm 5ppm ppm Element Energy (KeV) Sulfur S-Kα. Argon Ar-Kα.96 Titanium Ti-Kα.5 Iron Fe-Kα 6. Enlarged view of sulfur peak Measurement examples Response data 5.ppm.ppm.7ppm Sulfur concentration (ppm) Number of measurements (Duration: minute per measurement)
4 Flow schematic (example) Control unit Expd BT LR Set pressure kpag Vent PG PS PG C SV FS Analyzer unit (including pressurized protected apparatus) Expd BT C SV Exhaust port Fiber sensor Combination Expd BT Be X-ray pipe Detector AV SC AV FM FM Normal use L/min RG V Normal use.mpag V A Air inlet Rc/ A Sample inlet Rc/ A6 Sample by-pass outlet Rc/ Transmission signal AC - V 5/6Hz V V A Drain outlet Rc/ A Sample outlet Rc/ FM Normal use ml/min PG RG V5 A5 Helium inlet Rc/ Flow schematic notation Name Flow schematic notation Name V - V5 Ball valve SC Sample cup AV - AV Air drive valve LR Relief valve RG - RG Regulator SV - SV Electromagnetic valve FM - FM Flowmeter PS Pressure switch PG - PG Manometer FS Flow switch
5 Dimensions (example) Unit : mm () Control unit (85) Sample cup Analyzer unit () Power inlet Transmission signal Air inlet Helium inlet Sample inlet Sample outlet Drain outlet () 5± (Anchor bolt position) 7 8± (Anchor bolt position) -ø5 9
6 Product code HSCA-- 9 Custom spec. code; Numeric digit: 9 Alphabet: Z A B C D A B 5 Power voltage - VAC, 5/6Hz Measurement range - ppm * - 5ppm * Transmission output - madc - 5VDC Communication functionality Sample pressure. -.MPa (standard).mpa or less (sampling pump required, kerosene and light oil).mpa or less (sampling pump required, gasoline).mpa or more (relief valve required) Sample temperature (5 C or less) Panel cooler ( C or less) Coil cooler ( C or less) Coalescer (removal of water content from sample) (5ppm or less) stage stages stage, units Removal of sludge content from sample Y type strainer with unit Y type strainer with units Bucket filter with unit Bucket filter with units Helium gas supply emergency shutoff system Included Waste water recovery unit Drain tank + air pump (kerosene and light oil)* Drain tank + electric pump (kerosene and light oil)* Drain tank + electric pump (gasoline and naphtha)* Removal of sludge content from cooling water (selected when unit is equipped with a cooler) Y type strainer with unit Y type strainer with units Bucket filter with unit Bucket filter with units Rack type Open rack Open rack + roof Piping work Standard Cooling water trace + heat insulator Heat insulator High pressure (above.mpa) schedule 8S Seal welding Materials certificates included (sample line only) *. Maximum measurement range. Output can be scaled within this range. *. A supply of air is required to run the air pump at a pressure of at least.mpa and 6L/minute or more. *. A -phase power source (such as a V/VAC or V/VAC) is required to run the electric pump.
7 Specification Request Sheet High-Sensitivity Process Sulfur Analyzer Specification Request Sheet Company:( ) Applicant:( ) Object measured (oil type) ( ) Measurement range Sample conditions ( - ) ppm Supply pressure ( - ) Mpa Return port pressure ( - ) Mpa Available flow rate ( - ) L/minute Temperature ( - ) C Viscosity ( - ) mpa s Sludge Included ( mg/l) Deposits Included Dissolution temperature:( ) C Moisture content ( )ppm Utilities Rated power voltage ( )V Power source Voltage fluctuation ± V Connection G G / G / Other ( ) Voltage fluctuation ± V Type Industrial water Clean water Cooling water Pressure ( - MPa ) (required for certain sample Available flow rate ( - L/minute ) temperature specifications) Connection Rc / Other ( ) Pressure ( - MPa ) Available flow rate ( - L/minute ) Instrument air Temperature ( - ) C Inlet connection Rc / Other ( ) Outlet connection Rc / Other ( ) Installation conditions Indoors Outdoors Indoors/Outdoors Exposed to direct sunlight Protected from direct sunlight No direct sunlight Ambient temperature ( - ) C Ambient humidity ( - )%RH Explosion proof category Nonhazardous (unclassified) area Class ( ) Hazardous area Desired functionality - ma Modbus communication Measurement output signal Other ( ) Signal wire connection G G / G / Other ( ) Vacuum distillation Required Not required Sample pretreatment Pressurization Pressure reduction Heating Cooling Removal of water content Filtration Other ( ) Sample recovery Not required Required Return port pressure:( Mpa) Cooler Not required Required Cooling water temperature:( C or less) Not required Required Stability:(± %) Stabilized power-supply Installed in nonhazardous area Installed in hazardous area(class: ) Other requests (if any)( ) Date completed: / /
8 International Operations: DKK-TOA Corporation 9-, -Chome, Takadanobaba, Shinjuku-ku, Tokyo Japan Tel : Fax : Information and specifications are for a typical system and are subject to change without nofice. Issued on 9//
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