We believe in Quality and total customer satisfaction

Transcription

1 We believe in Quality and total customer satisfaction

2 About Us CAPPL was founded in 1989 and has a reputation for technical expertise and quality service. System House of SIEMENS for past 23 years. Global Solution Partner for Process Automation (PCS7) of SIEMENS AG. CAPPL strives to gain knowledge by handling new applications and new technology. CAPPL has good exposure in Export orders CAPPL also has an EPC division which gives an edge to provide end to end solutions to customers.

3 SIEMENS partnership

4 Strengths & assets Sq. Ft. of manufacturing area Sq.Ft. Office area 85 employees Avarage age : 31.3 years Testing Some Facts Turnover increase by 35% over last year. Manpower increase by 28%

5 We have been in the field of PLC (S5 & S7) since long, however the new applications and certain sectors demand DCS which are perfectly supported by PCS7. PCS7 has enabled us to prove our ability in DCS sector. However we need more infrastructure to cope up with demands and order flow. Action Plan : About Us Train more engineers on PCS7 with help of Siemens (already 4 engineers have been fully trained). More variety of applications and upgrade knowledge base. Try and get more Export orders for PCS7 Provide bigger manufacturing place & place to accommodate more engineers. Provide more cost benefits to customer by shifting to non-octroi zone

6 About Us

7 Our PCS-7 Achievements Application : Alcoxylation Supplied DCS, PCS7 for ICI (presently called as CRODA). Configuration of F, FH & Fail Safe I/Os of SIL3 level for the first time in INDIA Special care on the safe handling of ethylene oxide through PCS7 F/FH & ET200iSP Highlights : Fail Safe DCS with SIL3 level safety Our engineers are certified by TüV PCS7 (DCS) for control of process Fail Safe system First application of ET 200 isp by system house in INDIA Batch controller OS + ES concept Technology Transfer through confidential agreement.

8 DCS PCS7 system supplied for ESSAR, Hazira for their Agglomeration Plant through Transweigh India Ltd. ESSAR Steel has put up a new plant which allows them to recover the raw material through Agglomeration.

9 E & I project for SESA Goa Coke Plant at Amona. Supply of MCC s, DCS (PCS 7 3 numbers) and total Instrumentation on wireless network COKE Plant has multiple processes like CSP, CHP and Instrumentation DCS linked to each other. Instrumentation on wireless network are successfully communicated via PCS7 414-IE (Three Numbers of PCS7)

10 SESA COKE Plant SCHEMATIC DIAGRAM INSTRUMENTATION DCS LOCAL I/OS FOR INSTR. ETHERNET MIS CONNECTION POWER PLANT DCS Not in Present Scope FIBER OPTIC CABLE CHP DCS CSP DCS LOCAL I/OS FOR CHP FIBER OPTIC CABLE LOCAL I/OS FOR CSP 1 REMOTE I/OS FOR CSP 2 EXISTING PLC SIEMENS S7-300 DP COMPACTING STATION PLC Not in Present Scope

11 HAFED Sugar, Haryana DCS PCS7 employed to control the boiler & turbine control to generate power (cogeneration) from bagasse (used as biofuel) which is a waste product of sugar mill. PCS7 414H system ES+OS & OS

12 Shalina s Major operation is in CONGO, Africa. PCS7 already exists in CONGO factory. Additional I/Os and Process mapping shall be done by CAPPL. Add on remote station to existing PCS H Additional 900 I/Os Additional 1 number ES & 1 number OS with Server. Switchover the existing & additional process from PCS7 Version 6 to Version 8. First order execution for PCS7 - Version8

13 JSW-ISPAT, Dolvi Mahrashtra SINTER PLANT enhancement Amongst the difficulties, the max is enhancement of software and addition of hardware like I/Os. Running Sinter Plant of ISPAT was enhanced within shortest shut down period. Original system was supplied by China with vague documentation, which itself was a challenge to understand and make additions in PCS7 system.

14 Success Story

15 The Background Aegis Logistics located at Mahul, Mumbai functional since 1997 in the field of storage and supply of various chemicals. The various chemicals are unloaded from the ship Directly stored in the high capacity tanks. Distributed further by trucks / tankers.

16 Aegis Tanks

17 Why Up-gradation from S5 to PCS7 Originally the system was commissioned with SIMATIC S5-155U GRAVO (visualization) way back in No problems faced with system, still Aegis switched over to PCS7 on following grounds: To overcome the problem of obsolesce of S5 and its spare parts. To provide connectivity to their other areas like Communication from Gas Terminal to Liquid Terminal (200Mtrs) Communication from Gas Terminal to Sea Lord Terminal (Remotely located at 2 KMs and connected through Fiber Optic) Connectivity to SAP system Data Access through Web Server all over the world through Internet.

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19 The challenges Shut down possible was maximum 6 hours All flammable liquids and hence pressure & temperature must be maintained. S5 to S7 adaptors were used to reduce the shut down time mass flow meters linked to PCS 7 over MODBUS Switchover from S5 system to PCS7 was done in just 2 Hours. Additional features Seamless integration to SAP system Web Server connectivity to access plant data worldwide Communication with imcc (SIMOCODES)

20 USE of Adaptors Thanks to S5 - S7 Adaptors which made it possible to switchover from S5 to PCS7 within shortest possible time Adaptors Adaptors

21 Screen Shots

22 Customer s Perception The decision of switchover was taken by Aegis was on following grounds: Aegis believes in SIEMENS products Support services on S5 offered over past several years by Control Automation Projects Pvt. Ltd. Experience of handling EX zone TUV certified engineers Single source (CAPPL + SIEMENS) for DCS, imcc, Installation, Commissioning, communication & after sales Support.

23 HIGHLIGHTS PCS7 has proved its worth over past 2 years. Total shut down time was 2 hours which may be a record for such type of plant. 1st reference of PCS7 in Oil & Gas through System House for SIEMENS in India

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