Overviews 14/2 SIMATIC HMI. 14/4 PC-based Automation 14/5 SIMATIC PCS 7 14/8 SIMATIC NET. 14/10 SIMATIC Ident

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1 Siemens AG 2017 /2 SIMATIC HMI /4 PC-based Automation /5 SIMATIC PCS 7 /8 SIMATIC NET /10 SIMATIC Ident Brochures For brochures serving as selection guides for SIMATIC products, refer to: printmaterial Siemens ST

2 SIMATIC HMI Overview SIMATIC HMI operator control and monitoring systems efficient machine-level operator control and monitoring Equipment for monitoring and operator control is needed wherever people have to work with or on machinery and plants performing diverse tasks from cylinder driers to waste compactors. It is not difficult to find the right device for your specific task. The challenge is to find a solution that is future-proof and flexible, that can be integrated into higher-level networks, and that can also meet the ever-increasing demands for transparency and data provision. SIMATIC HMI Panels have proven their value in a variety of different applications in all industrial sectors over many years. The range of the systems in use is just as wide as that of the applications and technologies in the respective plants. SIMATIC HMI stands for highly efficient machine-level operator control and monitoring and has some unique advantages: Efficient engineering Visualization can be created more quickly and easily than ever before. Innovative design and operation Visualization becomes the outstanding feature of the machine. Brilliant HMI operator panels The right HMI operator panel for every application. Backup with security Protection for investments and know-how, secure operation. Commissioning in the fast lane Lose no time with testing and servicing. SIMATIC HMI software in the TIA Portal a lot more than just visualization software With the product families SIMATIC WinCC (TIA Portal), SIMATIC WinCC and SIMATIC WinCC Open Architecture, SIMATIC HMI covers the entire engineering and visualization software spectrum for the human machine interface. Almost the entire range of SIMATIC operator panels can be configured with SIMATIC WinCC (TIA Portal), the successor to SIMATIC WinCC flexible. The functionality covers both visualization tasks at machine level and SCADA applications on PC-based multi-user systems. The current version 7.4 of SIMATIC WinCC is available for extremely complex process visualization tasks and SCADA applications, e.g. taking account of redundant solutions and vertical integration all the way to plant intelligence solutions. And, last but not least, WinCC Open Architecture addresses applications with high customer-specific demand for adaptation and specialized functional scope, even on non-windows platforms. SIMATIC HMI - Brilliant and rugged operator panel Basic HMI - for the entry level Key Panels Pre-assembled and ready for installation, for conventional operator panels. Basic Panels The entry level series for simple HMI applications. Panel-based HMI Advanced - for more sophistication Comfort Panels High-end functionality for demanding HMI applications. Mobile Panels Portable HMI operator panels for mobile deployment on site. Individual HMI devices in customized versions /2 Siemens ST

3 SIMATIC HMI Overview (continued) Enterprise Resource Planning (ERP) Manufacturing Execution Systems (MES) Process visualization Plant Intelligence Single-user PC Client/Server Internet client SCADA system WinCC Operator control and monitoring directly at the machine Basic HMI Advanced HMI HMI Software Key Panels Basic Panels Comfort Panels Mobile Panels Panel PCs Flat Panel Monitors Thin Clients WinCC (TIA Portal) SIMOTION Motion Control SIMATIC controllers S S7-200 S7-400 Additional automation systems S S7-300 Actuators / Sensors Field devices Drives Siemens ST /3

4 PC-based Automation Overview SIMATIC Thin Client SIMATIC Field PG Configuration Programming STEP 7 SIMATIC WinCC Visualization Archive Databases PROFINET Industrial Ethernet SIMATIC S7 SIMATIC Panel PC WinCC, WinAC Software PLC SIMATIC Rack PC WinAC (F) Software PLC SIMATIC Box PC WinAC (F) Software PLC SIMATIC embedded bundles: IPC2x7/IPC4x7 ET 200SP Open PROFINET PROFIBUS SIMATIC HMI Panel Operator control and monitoring ET 200 SIMOTION D / SINAMICS / MICROMASTER G_ST70_XX_00169 SIMATIC PC-based Automation Industrial IoT Gateway - SIMATIC IOT2000 An intelligent gateway which harmonizes communication between the various sources of data before analyzing and forwarding it to the corresponding recipients. An easy-toimplement solution. Industrial PC Our reliable and innovative industrial PCs are the optimal PC hardware platform for PC-based Automation from Siemens. Rack PC Box PC Panel PC Tablet PC Industrial monitors and Thin Clients Devices for special requirements - Fully-enclosed IP65 devices - Devices with stainless steel front - Devices for hazardous areas IPC software Embedded bundles/software packages Software The SIMATIC S Software realizes a SIMATIC S controller on a SIMATIC IPC. It is particularly suitable for control solutions in special-purpose machine manufacturing which involve a high-performance implementation of complex control tasks, the integration of PC applications, or the realization of multiple tasks on a single device. PC-based controllers PC-based controllers combine the functions of a PC-based software controller with visualization, PC applications and central I/Os (inputs/outputs) in a single, compact device. The SIMATIC ET 200SP Open is an industrial PC with the design of the ET 200SP I/O system and a pre-installed S Software. /4 Siemens ST

5 SIMATIC PCS 7 Overview SIMATIC PCS 7 system architecture Performance you trust In process engineering plants, the process control system is the starting point for optimal value added: All procedures and processes can be operated, monitored and influenced with the process control system. The more powerful the process control system, the more effectively this potential can be used. For this reason, performance is in the foreground with SIMATIC PCS 7, alongside scalability, flexibility, and integration. Starting with planning and engineering, the process control system offers powerful tools, functions and features for cost-effective and efficient plant operation through all phases of the plant life cycle. Performance through integration Integration is one of the special strengths of SIMATIC PCS 7. This has many aspects: Horizontal integration into TIA Vertical integration into hierarchical communication System-integrated tools for engineering tasks Integration of the field level, including drives, switchgear, etc. Integrated functions, e.g. for batch process automation, route control, process safety, energy management, telecontrol tasks, etc. Horizontal integration A system for integrated automation of the entire process chain, from incoming raw materials to outgoing goods this is one of the decisive advantages resulting from the seamless integration of SIMATIC PCS 7 into Totally Integrated Automation. The process control system is mainly responsible for automating the primary processes here, but it can do much more: All auxiliary facilities, as well as the electrical infrastructure in the form of low-voltage or medium-voltage switchgear and the building management system, can also be integrated into the system. Integration of selected SIMATIC standard components automation systems, industrial PCs, network components, or distributed process I/O into the process control system guarantees optimum interaction of individual components, and secures economic benefits such as simple selection, reduced stock keeping, and global support. Vertical integration The hierarchal communication of a company encompasses the field level, the control level, and the process level, up to management and enterprise resource planning (ERP). Thanks to standardized interfaces based on international industry standards as well as internal interfaces SIMATIC PCS 7 is able to provide process data for analysis, planning, coordination, and optimization of plant sequences or production and business processes in real time, and at any location in the company. Siemens ST /5

6 SIMATIC PCS 7 Overview (continued) Central engineering SIMATIC PCS 7 convinces with graded functional diversity, consistent operator control philosophy, and uniformly structured engineering and management tools. A central engineering system with a coordinated range of tools for integrated system engineering and configuring of batch automation, safety functions, material transport or telecontrol systems creates value added over the entire life cycle. Reductions in configuring and training costs result in minimization of total cost of ownership (TCO) over the entire plant life cycle. Functional diversity Depending on the typical process automation or customer-specific requirements, SIMATIC PCS 7 can be functionally expanded for the following, for example: Batch process automation (SIMATIC BATCH) Functional safety and protection functions (Safety Integrated for Process Automation) Route control for material transport (SIMATIC Route Control) Telecontrol of remote units (SIMATIC PCS 7 TeleControl) Automation of electrical switchgear (SIMATIC PCS 7 PowerControl) Further additional functions that are also integrated, or can be integrated, seamlessly into the control system make optimization of processes and reductions in operating costs possible. SIMATIC PCS 7 has, for example, tools for energy and asset management, and it offers higher quality closed-loop control functions, as well as industry-specific automation solutions and libraries. Customized performance Thanks to a unique scalable system architecture, SIMATIC PCS 7 creates the ideal basis for cost-effective implementation of individual automation solutions and economic operation of process plants. SIMATIC PCS 7 users derive sustained profit from a modular system platform based on standard SIMATIC components. Its uniformity enables flexible scaling of hardware and software, as well as perfect interaction both within the system and beyond system limits. The architecture of the SIMATIC PCS 7 Process Control System is designed in such a manner that instrumentation and control can be configured in accordance with customer requirements and optimally matched to the dimensions of the plant. The control system can be subsequently expanded or reconfigured at any time if there is an increase in capacity or a technological modification. When the plant grows, SIMATIC PCS 7 simply grows along with it without the provision of expensive reserve capacities. Performance im Engineering With regard to planning and engineering, performance can be equated with minimizing time and costs. This is where the SIMATIC PCS 7 Plant Automation Accelerator offers its unique approach, with an integrated planning workflow from the process description to the automation program. The object-oriented approach of the SIMATIC PCS 7 Plant Automation Accelerator makes it possible to work on a central data platform, thus ensuring completely integrated planning from plant engineering through to automation based on an electronic workflow. This modular engineering approach enhances efficiency and minimizes risks. Project planning and documentation takes places early during the quote and engineering phase, resulting in significant time and cost savings. Engineering using other planning tools is also mastered extremely efficiently by SIMATIC PCS 7 by means of the Advanced Engineering System (AdvES). This can be used to import plant data from CAD/CAE tools without problems. It additionally allows automatic generation of the AS configuration thanks to simple multiplication of process tag types and model solutions, as well as parameter processing. Performance in operation Process control also becomes more complex due to the multilayer nature of automation engineering and the increased merging with information technology. Intuitive and fault free operation is therefore more important than ever with regard to efficient working and the minimization of downtimes and servicing requirements. Using effective Advanced Process Control (APC) functions and an excellent operator system, SIMATIC PCS 7 supports optimization as well as user-friendly and safe control of the process. Monitoring of product quality and performance indicators additionally allows the process to be operated more economically. At the same time, SIMATIC PCS 7 convinces with high flexibility, plant availability, and investment security. Process control and maintenance SIMATIC PCS 7's operator system is used to monitor process operation using various views, and permits interventions when necessary. Its architecture is flexible and scalable from singleuser systems up to multi-user systems with a redundant client/server architecture. The operator interface takes account of the current specifications of NAMUR (user association of automation technology in the process industries) and PI (Profibus International) and offers a high level of user-friendliness for simple, intuitive interaction with the plant. Ergonomic symbols, task-oriented faceplates, uniform representation of status information, and optimized alarm functions allow safe process control. The alarm management function integrated in SIMATIC PCS 7 is able to focus on essential alarms and to specifically guide the operator in exceptional circumstances. In this way, it systematically reduces the workload of operating staff. Preventive and predictive maintenance strategies reduce total cost of ownership. With the SIMATIC PCS 7 Maintenance Station, maintenance personnel always have a watchful eye on critical production equipment such as pumps, valves, distillation columns or motors, and can carry out the relevant maintenance measures in good time before servicing is required independent of the maintenance plan and without the risk of an unplanned plant standstill. /6 Siemens ST

7 Overview (continued) Process optimization SIMATIC PCS 7 supports process optimization in many different manners, including: Control Performance Monitoring Advanced Process Control Process Historian The Control Performance Monitoring function monitors and signals the control quality of the closed-loop control block. If the performance declines, the controller can be optimized in good time or specific maintenance measures can be initiated. The integrated I&C libraries of SIMATIC PCS 7 also provide higher quality closed-loop control functions with which cost-effective Advanced Process Control applications can be implemented: multi-variable control, predictive control, or override control. It is thus possible to effectively improve profitability, product quality, safety, and environmental protection in small and medium-sized plants. Current and historic process data form the basis of all optimization. Secure and user-friendly real-time data storage and analysis is handled using the Process Historian. The process values, messages, and batch data managed in the database of the Process Historian can be called extremely rapidly. User-specific processing and visualization of this historic data are supported by the information server, which is a reporting system based on the Microsoft Reporting Services. SIMATIC PCS 7 system and technology components With the rugged, high-performance SIMATIC PCS 7 system components from Catalog ST PCS 7, you already have a versatile platform for cost-effective implementation and economical operation of your process control systems. Perfect interplay of these system components makes it possible for you to sustain high-quality production and to establish new products significantly faster on the market. With SIMATIC PCS 7 technology components from Catalog ST PCS 7 T that can be seamlessly integrated into the process control system, you can expand the functional scope of the system components in a carefully targeted manner for specific automation tasks. This covers a wide spectrum, for example: Telecontrol for monitoring and controlling remote plant units Automation technology for electrical low-voltage or mediumvoltage switchgear Industry-specific automation systems for the cement and mining industries, as well as for laboratory and training facilities Graphical objects for task-oriented optimization of process visualization Block libraries for technological functions, package unit and panel integration, monitoring and analyzing mechanical assets, as well as for building automation systems (heating, ventilation, air-conditioning FMCS/HVAC) SIMATIC PCS 7 Editors and function blocks for the efficient configuration of small or medium-sized automation systems with simple parameter control and materials management Process analytical technology for quality assurance through optimization of development and production processes based on up-to-date measurements, and critical quality and performance attributes Simulation system for testing and commissioning of plantspecific application software Flexible, high-performance Manufacturing Execution System (MES) System expansion for operator systems for the integration of third-party controllers, programmable logic controllers and package units Products for migration of the process control systems TELEPERM M, APACS+/QUADLOG or Bailey INFI 90/NET 90 with SIMATIC PCS 7 SIMATIC PCS 7 technology components have been released for all versions and service packs of SIMATIC PCS 7 system components. Development and testing of SIMATIC PCS 7 technology components are dependent on the corresponding SIMATIC PCS 7 system components, so versioning and release is normally performed asynchronously, that is following a delay of between 3 and 6 months. Additional functionality can be integrated using add-on products Modularity, flexibility, scalability, and the openness of SIMATIC PCS 7 offer optimal prerequisites for integrating supplementary components and solutions in the process control system in an applicative manner and thus extend and round off its functionality. Many supplementary add-on products for SIMATIC PCS 7 have been developed by Siemens as well as by external partners (see Catalog ST PCS 7 AO, Add-ons for the SIMATIC PCS 7 Process Control System). These software packages and hardware components authorized by the system manufacturer enable cost-effective implementation of SIMATIC PCS 7 for special automation tasks. Siemens ST /7

8 SIMATIC NET Overview SIMATIC NET Industrial communication the backbone of automation Laptop Remote access, e.g. via teleservice PC Telecontrol and substation control Control and monitoring system OpenVPN Numeric Control Motion Control Systems Telecontrol and substation control Database Server SINEMA Remote Connect PC/PG/IPC Security S with CP PROFINET Industrial Ethernet Notebook PC/PG IWLAN RCoax Cable Access Point Access Point Industrial Ethernet Switches Field device for intrinsically safe area Control and monitoring system PC/PG/IPC Numeric Control Wireless Devices Coupler Link PROFIBUS PA Field devices Compact feeder PROFIBUS Protection and monitoring devices RFID system RFID system IO-Link module ASM456 SIMOCODE Code pro reading systems SINAMICS Drives Mobile Panel DP-Slave Power supply AS-Interface Slave Motion Control Systems Slave Slave Field devices IO-Link master Link RFID system Compact feeder IO-Link module Protection and monitoring devices Compact feeder Compact feeder Drives RF180C RFID system Link Slave Slave Signalling column Power supply Mobile Panel Client Module Access Point Field device Visual identification G_IK10_XX_00001 Powerful and open communication systems ensure trouble-free communication for automation systems, covering data communication or process or field communication. Openness and flexibility of the individual communication systems in different topologies enable linking of a wide variety of systems and their subsequent expansions. By using standardized communication systems, it is possible to connect standardized components from different suppliers without any problems. This ensures maximum protection of investment, as existing networks can be extended without any adverse effects. /8 Siemens ST

9 SIMATIC NET Overview (continued) Industrial Remote Communication PROFINET/ Industrial Ethernet SIMATIC NET Industrial Wireless Communication More information Catalog IK PI Catalog IC 10 Catalog CA 01 on DVD Internet: IO-Link AS-Interface PROFIBUS G_IK10_XX_10290 SIMATIC NET provides components for an integrated overall solution beyond network boundaries. These include: Passive network components, e.g. FastConnect cabling systems Active network components, e.g. SCALANCE X Industrial Ethernet switches Interfaces for connecting programmable controllers to the communication systems: - Integrated interfaces - Communications processors Components for wireless networks, e.g. Industrial Wireless LAN, SCALANCE W Access Points, and Client Modules Components for industrial security Components for Industrial Remote Communication, worldwide access to outlying plants, distant machines, and for mobile applications such as TeleControl. Components for the connection to remote networks, e.g. SCALANCE M and SINEMA Remote Connect Network transitions, e.g. IE/PB LINK PN IO Software for configuration, monitoring and diagnosis of the network, e.g. SINEMA Server Siemens ST /9

10 SIMATIC Ident Overview SIMATIC Ident for more cost-effective production and logistics processes To stay ahead in ever more dynamic markets and in the face of growing competition, stricter standards and statutory obligations, shorter product life cycles, more individual customer requirements, and increasingly globalized value-added, companies must be in a position to significantly boost the efficiency of their value added chains. In production control, asset management, tracking & tracing as well as in supply chain management. By using innovative identification technologies, companies can gain important advantages. Together with highperformance, reliable communication networks, this creates the infrastructure that prepares companies for the forthcoming industrial digitalization. With SIMATIC Ident, we offer a unique portfolio for industrial identification which provides the perfect solution for your requirements while keeping you flexible for the future. The right identification technology depends on factors such as sensing distance, lighting conditions, single or repeat markings, as well as environmental effects such as temperature and pollution. Whether RFID, barcode, DMC or OCR: each technology has its specific strengths. For instance, optical character recognition is used for cases in which codes must also be readable for persons, such as use-by dates. 2D codes and RFID impress customers with their high level of data security and reliability, even in harsh industrial environments. But the most important factor for your identification system is: your individual application. Whatever your requirements with our SIMATIC Ident Portfolio we can always provide the appropriate solution. Using communication modules and convenient function blocks, it is easy to connect SIMATIC Ident systems to PLCs, such as SIMATIC, or embed them in the IT landscape. This ensures that you have a system-wide, uniform software architecture, saving you considerable outlay and costs in engineering, commissioning and maintenance. Management level Ethernet Manufacturing Execution Systems (MES) Enterprise Resource Planning (ERP) Industrial Ethernet Control level SIMATIC connection Connection to PC S7-300/ASM 475 ET 200pro/RF170C S7-1200/ RF120C S with CM RFID Middleware PROFINET/ Industrial Ethernet Industrial Ethernet PROFIBUS RS232/RS422 Acquisition level ET 200S with IO-Link master RF290R ASM 456 SCALANCE X108PoE RF240R RF350R RF680R RF180C/ RF182C (TCP/IP) IO-Link RF220R ANT D5 ANT 18 MV420 RF340R RF620A RF210R MV440 RF685R G_FS10_XX_00413 /10 Siemens ST

11 SIMATIC Ident Overview (continued) Identification, mobile data storage: RFID Identification, verification: Optical identification RFID is the ideal solution when there is no line of sight between the reader and the marking, large volumes of data or wide ranges are required, or the stored information has to be changed. Here the product or object is fitted with a memory chip that can be programmed and read using radio techniques. With low-cost SmartLabels available for logistics, rugged data memories for assembly lines as well as transponders with a wide range, RFID is perfectly suited to a variety of different applications. Our intelligent SIMATIC RF system family offers you transparency without gaps. Data is therefore available at any time along the complete production and distribution chain - for perfect control and optimization of material flow and logistics. When higher performance is required, 2D codes are recommended as an alternative to barcodes. 2D codes offer more memory capacity, higher reading rates, and enhanced reading security. They can be applied inexpensively, e.g. together with shipping labels. They also enable products to be marked directly (Direct Part Marking, DPM) using lasers, printing or dot-peening, which is extremely resistant to external influences. 2D codes can be read with complete reliability even from a small viewing angle or under difficult lighting conditions. With our optical reading devices, we offer you the ideal solution for reading and verifying 1D and 2D codes as well as for text recognition (OCR) and object recognition (Pat-Genius) for the reliable tracing of production batches beyond the manufacturing plant. More information Catalog ID 10 Catalog CA 01 on DVD Internet: Siemens ST /11

12 Notes /12 Siemens ST