securing resources, producing essential energy & chemicals

Transcription

1 refining & petrochemical securing resources, producing essential energy & chemicals water, waste & operational efficiency

2 adapted water & waste services for the refining & petrochemical industry TRANSFORMING CHALLENGES INTO OPPORTUNITIES a competitive partner because resources really matter 100 million bbl/day the world s oil consumption in risk control. regulatory compliance. production continuity. brand value. environmental protection. 34 % of the world s energy came from oil, 24% from natural gas, 30% from coal. SUEZ s proven water and waste solutions offer the refining and petrochemical industry high levels of performance and continuity. We have reliable, robust and sustainable processes that fit to your high HSE standards, adapt to changing national and international regulations and legislation, and optimize industrial performance. Our customized solutions follow the specific requirements of mature refining and petrochemical complexes or greenfield projects. How can you ensure production continuity? By providing mobile water treatment solutions for emergencies, scheduled maintenance operations, or meeting long-term needs through tailored leasing solutions. The mobile treatment solution provided to Murco s refinery in the UK reduced boiler blowdowns by a factor of 10 without any commitment or capital expenditure. How can you comply with stricter environmental regulations? By using state-of-the-art technologies & adapted services to treat polluted wastewater and hazardous waste. In Rotterdam, the implementation of a complete new effluent treatment plant enabled a BP refining plant to meet IED 2010/75/ EU regulations, while raising its wastewater treatment capacity. How can you achieve operational efficiency? By improving water & waste treatment processes and increasing recovery. In France, the Beautor facility specializes in spent solvent distillation and regeneration to recover new solvent according to the REACH regulations. 600,000 bbl/day the increase in the ethane production capacity expected in the US between 2014 and 2018.

3 operating in 70 countries, on 5 continents our downstream expertise means you benefit from: Safety culture In-depth expertise and experience in the downstream industry Tailor-made solutions Safe and reliable services International presence they trust us Highly skilled professionals ADNOC BP CHEVRON ENI EXXON MOBIL GASPROMNEFT HUSKY OIL KAZMUNAIGAS MURCO NEXEN PDO PDVSA PEMEX PERTAMINA PETROBRAS PETROCHINA PETROINEOS PETRONAS REPSOL ROSNEFT SASOL SAUDI ARAMCO SHELL STATOIL TEMA OIL TOTAL VALERO

4 delivering multichannel expertise Consulting & impact studies Engineering & procurement Conditioning products & services Mobile solutions Services, operations & maintenance Field services, industrial maintenance & cleaning services Site rehabilitation collaborative answers to your requirements At SUEZ we believe that the best answers are found by working in close collaboration with you, our customers. So we listen to your needs and then use our global expertise and local knowledge to collaborate on creating practical solutions that build long-term relationships.

5 u u increasing performance by understanding your needs

6 on-site and off-site services (water, waste & energy) 1. Process water (treatment, supply, reuse) 2. Wastewater & sludge (collection, treatment, reuse) 3. Mobile units 4. Industrial cleaning 5. Industrial & hazardous waste management (collection, sorting, treatment & transformation) 6. Soil remediation 7. Laboratory controls 5 7 5

7 the SUEZ refining & petrochemical offer securing resources for you to supply the world ensuring safety Lower risks, lower costs We assess your specific risks, adapt to your standards and regulations, and then provide proven solutions that protect your operations and people while building brand value. securing operations Continuous production, improved results With solutions for secure water supplies, environmental protection measures and continual operational efficiencies, SUEZ is your partner in ensuring uninterrupted production. optimizing costs & resource efficiency Save more, work better By better using resources and turning water and waste into new resources, we optimize your costs and assets and contribute to your competitiveness. Minimize risk Customized risk assessments, such as hazops Safety training & communication (SIR & F3C standard) Water & waste safety-procedure management Shared return on experience Firefighting water supply Technological risk management, including fire, explosion & pollution Flood management ATEX diagnosis with televisual inspection Hydraulic & hydrogeological management Regulatory compliance Asbestos removal Greenhouse-gas emission evaluation & reduction plan Process monitoring & discharge control End-of-life to new life Site remediation, such as soil & groundwater (in-situ & ex-situ) Site revamping Site rehabilitation Site qualification Securing water supply Secured network diagnostics & design Emergency water supply Production of process water, cooling water & boiler feed water Desalination Conditioning products & services Mobile water units Operational efficiency Cleaning solutions, such as high-pressure & automatic tank cleaning Integrated cleaning during shutdown Catalyst management Industrial maintenance & cleaning Smart monitoring Reporting & dedicated account management Environmental protection Biodiversity integration Sea, river & hydrogeological environmental diagnostic & management Hazardous & non-hazardous waste collection, traceability & logistics Hazardous waste treatment Evapo-incineration Mobile waste units Sludge dewatering, drying & incineration Industrial wastewater treatment On-site & off-site wastewater treatment, such as oil removal, biological treatment & polishing treatment Resource performance Water footprint assessment Resource management strategies Integrated water management Water consumption optimization Water reuse, such as Zero Liquid Discharge Waste reduction & recycling Groundwater reinjection Optimized treatment channel for spent catalysts Spent solvent regeneration & recovery Optimum OPEX & asset preservation Mobile unit leasing Cost & investment control Performance contract management Outsourced shared facilities & utilities Energy efficiency of water & waste facilities Dedicated equipment maintenance Water, waste & energy efficiency Energy from waste, such as steam & electricity Carbonate-sludge commercialization Secondary raw-materials supply, such as for fuel production Energy management guidance Oil recovery Cement kiln blending Plastic recycling

8 breakthrough innovation, real-world applications Automated cleaning for oil tanks Safer solutions, gain of time and money The remotely controlled cannon cleaning device enables facility maintenance with no direct human intervention, thereby complying with ATEX directives. Membrane bioreactor Cleaner water and increased flexibility By combining biological treatment with membrane filtration, our membrane bioreactors produce higher-quality water. Their modular design also responds to variations in effluent flow. Removing hard COD Water reuse and environmental protection Oxyblue reduces persistent-pollution loads in effluents. For Petrochina in Sichuan, the process has been designed to reuse more than 2/3 of the effluents for water-resource protection in the area. SmartZprocess Cutting-edge treatment for Zero Liquid Discharge As part of its advanced solution for Zero Liquid Discharge, SUEZ uses Evatherm, evapocrystallization systems for the total elimination of wastewater discharge into neighbouring waterways. Performance results include water footprint limitation with recycling of high-quality water up to 99% and optimized valorization of byproducts like salts. a full range of reliable technologies Physical-chemical treatment Clarification Filtration Membrane technologies Softening & carbonate removal Ion exchange & desalination Disinfection Electrodeionization Corrosion & biological control of networks Primary & secondary oil removal Catalitic sulphide oxidation Biological treatment systems Tertiary treatment systems Wastewater reuse On-site spent caustic treatment Odour containment & off-gas treatment Refractory-COD removal from RO reject Zero Liquid Discharge (evaporation, crystallization) Sludge treatment & recovery (dewatering, drying, incineration, by-product & oil recovery) Incineration Landfilling Solidification Thermal desorption Bio treatment Solvant regeneration High-pressure cleaning system Video inspection system

9 protecting people and your operations: our number-one priority Because refining and petrochemical activities imply various risks, safety represents a priority at each step of the production process. Site-customized risk assessment, cross-audits with other production sites, accidents and hazardous situations feedback: at SUEZ, we develop services to prevent operational risks. The combination of innovative technologies and the expertise of our certified staff ensures optimal safety conditions for maximum productivity. Our EHSQ policy is based on a continuous improvement approach and we are certified ISO 14000, OHSAS 18001, Mase, VCA, ISO 900S, ISO and ISO Our people are trained according to SIR and S3C standards. objective: Modernize the watertreatment circuit, raise capacity and control volatile organic compound (VOC) emissions measured benefits: Doubling of capacity for process-water production VOC emissions meeting regulations supporting Petrobras development Petrobras Replan Paulínia refinery, Brazil Replan, Petrobras biggest refinery in Brazil, processes 20% of the country s oil. To meet higher production targets, Petrobras commissioned SUEZ to increase the plant s process-water capacity and reduce the environmental impact of effluent treatment. By modernizing the existing treatment plant and building new plants using ultrafiltration and reverse osmosis the production capacity of process water was doubled. SUEZ also put in place a new system for treating condensate, as well as covering the treatment basins so all effluent gas could be treated to meet emission regulations. objective: Optimization of the refinery s water cycle measured benefits: 7 million of annual savings reducing costs, improving safety Petroineos Grangemouth Refinery, Grangemouth, UK Since day one, this partnership has allowed us to reduce costs and improve performance. In addition to day-to-day management, SUEZ also has a long-term vision for optimizing all our facilities Ray Mountford, commercial director at Petroineos Grangemouth Petroineos chose SUEZ to manage the entire water cycle at the Grangemouth Refinery in Scotland. The complex water- and effluent-treatment systems were studied and a project put in place that has helped minimize boiler blowdown, improved the treatment of oily sludge and raised the levels of wastewater reuse at the ethanol unit. By optimizing the facility s operations and reducing operating costs, SUEZ helped improve productivity while lessening environmental impact.

10 a cleaner, greener China Shanghai Chemical Industry Park, Shanghai, China helping Shell remediate a former refinery T. Stangeland Maskin Norske Shell, Stavanger, Norway objective: Create a circular economy & reduce the impact of industry measured benefits: Energy generated from waste saves the equivalent of 25,000 tonnes of coal a year, while treated wastewater is equivalent to the daily use of 300,000 people The protection of the environment is of critical importance to our government s agenda. We are pleased to have SUEZ as our partner, as it brings advanced technologies and management skills to effectively treat industrial effluents and hazardous waste produced by companies on-site Director of SCIP Administration Committee One of Asia s largest petrochemical platforms, Shanghai Chemical Industry Park (SCIP) produces 7% of the GDP of China s largest city. SUEZ was contracted to manage the site s hazardous waste, supply its drinking and industrial water, and treat its highly polluted effluent. Our solutions have created a circular economy in which waste and effluents are transformed into process water and steam used by industry on site, all while meeting the most stringent regulations. objective: Soil clean-up at a refinery site measured benefits: Nearly 420,000 tonnes of hydrocarbon-polluted soil cleaned over 36 months When the refinery at Sola, Norway, closed after 35 years of operation, SUEZ was called in to remediate the soil at the site. One of the largest demolition projects in Norway, the refinery was torn down selectively, with a recycling level of 98.3%. Polluted with a variety of hydrocarbon products, including diesel, jet fuel, petrol and heavy fuels, the soil was treated using three different methods: biological treatment by landfarming and air injection-extraction, soil washing, and lowtemperature thermal desorption. The entire, 36-month, 24-7 clean-up operation was carried out on site, a solution that not only avoided extra transportation costs, but also increased safety and security for workers and local residents. SUEZ profile and key figures more than a contractor, a partner in safety Total Normandy Platform, Gonfreville, France objective: Reduce operational costs by improving integration of on-site maintenance services measured benefits: A 15-20% reduction in on-site maintenance costs In 2014, Total chose SUEZ to provide industrial cleaning services in a number of areas at its refining and petrochemical complex in Normandy. To accompany the project of modernizing the platform, a dedicated industrial-maintenance team was put in place at the site. On-site coordinators can now anticipate cleaning needs and optimize the human and material resources needed. This new planning system is more reactive and is contributing to the reduction in maintenance costs and operation times at the site. As part of its continual improvement of services, SUEZ has also put in place a complete system of safety indicators to allow for improved control of operational risks. In addition, the Total Gonfreville plant was selected for a European research program called E4Water to which SUEZ participated. The pilot project aims to improve water reuse for cooling systems and the extended wastewater treatment line, in order to reduce water consumption by 20-40%. SUEZ, a worldwide leader in water and waste resources management Our goal is to ensure the most rational, efficient and sustainable management of today s and tomorrow s resources: optimizing processes, securing new alternatives for water supply, protecting the environment and recovering value from waste and by-products. Committed to sustainable development, SUEZ is a key partner for industries and cities to support them in making the most of their resources. Focusing on environmental and economic performance, SUEZ provides solutions to manage the complete water and waste cycle a core element of the circular economy billion in total revenues in ,000 employees

11 SUEZ Tour CB21, 16 Place de l Iris, Paris-La Défense Cedex, France Photo credits: Patrick Boulen, Ge Xin, SUEZ/ William Daniels, Getty Images, Patrick Wack, Abacapress Laurent Pascal. All rights reserved. Creation, design and production: ready for the resource revolution