Renewable Energy for a Sustainable Future
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- Avice Blankenship
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1 Renewable Energy for a Sustainable Future
2 Our Dreams. Our Direction. Our Deliverables. Our Corporate Pursuit To deliver globally excellent cogeneration and power systems services to diverse markets. Our Directives For Customers To deliver value-for-money sustainable energy through state-of-the-art technology and sound management innovation. For Environment To provide power systems that promote environmental welfare through best practices. Our Deliverables Our global standard services include Turnkey, O & M Management and Technical Advisory Support for Biomass Power Plant, Municipal Solid Waste (MSW) Power Plant, Coal Fired Power Plant and Boiler Plant for various industries. These are delivered through the combined expert knowledge and dependable executions of our team of specialists.
3 Feida International Power Technology Pte Ltd A CLOSE LOOK AT FEIDA IPT Feida International Power Technology Pte Ltd (FIPT) is a company centered on energy, environment, and excellence. A leading biomass power plant integrator in Southeast Asia, it delivers technologically advanced environmental solutions for sustainable energy. Its state-of-the-art system that creates turnkey products and services help supply the energy needs of the present, while serving the interests and needs of the future a world whose resources do not have to reach a level of insufficiency or depletion but are made sustainable and useful for us and the generations to come. Based in Singapore, we have successfully developed and integrated biomass co-generation power plants in Thailand, Indonesia and Malaysia for diverse industrial applications. At the forefront of our technologies are our principles such as the ERK Boiler which is held in high esteem by industrial, commercial and municipal users worldwide. Kablitz is another principle whose design and deliver complete Kablitz grates i.e., Reciprocating grates, Overthrust grates or Travelling grates. These are the hearts of the plants which allow the thermal use of almost every kind of combustible biomass for over 110 years. With years of experience, our reference plants are spread across the region in Malaysia, Indonesia, and Thailand with expansions in other parts of Southeast Asia. Through continuous technological and management innovation, our group of companies join forces to offer better environmental solutions by adopting appropriate combustion systems to suit different fuels. An effort all directed towards supporting sustainable energy that empowers responsible end users. 02
4 Rice Straw Tree Bark Renewable Engery for a Sustainable Future Tapioca Waste BIOFUEL WASTE Palm Shell Brewery Waste Corn Cob Wood chips Oil Palm Trunk Fibre Coconut Husk Rice Husk Cassava Rhizome Empty Fruit Bunch 03
5 Feida International Power Technology Pte Ltd GENERAL FLOW CHART (POWER PLANT) Biofuel Waste Silo Shredder Forced Draught Fan Dust Collector Raw Water Booster Pump Demineralized Water Treatment System Raw Water Tank Boiler Secondary Air Fan Blowdown Tank Neutralization Plant Discharge Trench Deaerator Chimney Induced Draught Fan Ash Discharge Feed Water Tank Turbine / Generator Condenser Condensate Pump Cooling Tower 04
6 Renewable Engery for a Sustainable Future BOILER SYSTEM Corner Tube Single Drum industrial boilers by FIPT/ERK for steam, hot water and thermal oil are recognised worldwide by other renowned manufacturers for their performances and pressures. FIPT is a licensee for ERK Germany boilers. ERK which started more than 80 years ago, is an engineering company offering licenses to manufacture Eckrohrkessel Boilers. The performance range thus far: Steam Rating up to 290 t/h Steam Pressure up to 140 bar Steam Temperature up to 540 C Features (of Boiler) Self-supporting construction Good fit to space requirements Stable, self-supporting framework with downcomers, headers & tube walls welded together to a gas-tight tube cage. Low Maintenance Advantages (of Boiler) Quick start-up Self-supporting construction Low pressure variations at turndown High steam purity Good fit to space requirements Fast & simple erection with few site welds COMBUSTION GRATES Combustion Area Design FIPT offers different types of combustion grates to suit the various nature and characteristics of the fuel: Fluidized Bed Reciprocating Grate Travelling Grate Vibrating Grate Zone 1 Zone 2 Zone 3 Zone 4 The combustion system is compact, economical and simple to operate and maintain. It allows fuel flexibility with flexible load control and efficient operation making the plant more economic and eco-friendly over a wide range of operational conditions. Zone 1 Drying Area Moisture extraction with slight gas evolution and ignition of the surface Zone 2 Main Combustion Area Actual combustion process with the complete gas evolution of the fuel Zone 3 Post Combustion Area Gasification of residue and glow out of residual carbon Zone 4 Glow Out / Ash Removal Performed directly into ash removal system 05
7 Feida International Power Technology Pte Ltd LOADING & UNLOADING CONVEYOR The loading and unloading conveyor is an electromechanical device for filling and emptying one or more storage units, each measuring up to 5m wide and roughly 30m long. Advantages: Wide range of applications Large storage capacity Long service life Low energy cost Low maintenance Simple, compact, sturdy design Blot-on wearing parts for easy replacement Storage unit can be filled and emptied at the same time Center distance Side View Load Unloading Conveyor Woodchips Fuel Conveyor to service silo Load Unloading Conveyor Front View Load Unloading Conveyor Woodchips Woodchips Woodchips Woodchips Clear Width of Box 06
8 Renewable Engery for a Sustainable Future FLUE GAS HANDLING SYSTEM Protecting our environment is an important demand today hence of equal importance with a good cost-effective flue gas cleaning implementation in the power plant. Flue gases are transported through ducting and eventually discharged to the atmosphere via chimney. Type of dust removal equipment like cyclones, ESP scrubbers etc., are applied individually or in combination to ensure flue gas discharged into the atmosphere are cleaned and harmless. Product Range Electrostatic Precipitator Fabric Filter Electrostatic-Fabric Integrated Precipitator Rotating Electrode Electrostatic Precipitator Soot Pre-charged and Fine Particle Collection Enhanced Device Low Temperature Electrostatic Precipitator Wet Electrostatic Precipitator Recycle Semi-Dry Flue Gas Desulphurization System Wet Flue Gas Desulphurization System SCR and SNCR Denitrification System Pneumatic Conveying System 1 2 Data collected at real time reveals the boiler combustion performance. Finer adjustments can be performed to optimize flue/air ration. This also optimizes the dust removal systems for peak performance. Electric Control Product Municipal Solid Waste Processing System 1 2 Electrostatic Precipitator (ESP) Electrostatic-Fabric Integrated Precipitator 07
9 Feida International Power Technology Pte Ltd Plant Location Ayutthaya Province, Central Thailand 80km from Bangkok Plant Objective To supply Steam to Turbine Generator Plant Details 40ton/hr Rice Husk Fired Boiler Plant Steam Requirements Internal Turbine Consumption: 40 tons/hr Steam Condition: 45 bar(g), 450 o C Emission Deduster: Multi-Cyclone & Bag Filter Particular: 20 mg/nm3 08
10 Renewable Engery for a Sustainable Future STEAM TURBINE DESIGN B.S.P. SILO Technology of B.S.P. Silo Uses a special machine to fix steel coils together, in a spiral manner. Edges of the steel coils are bent & joined together in a unique double-folding seam on the outside, done automatically by the machine. A flat, smooth surface is created on the inside of the silo. Steel plate thickness of min. 1.5mm to max. 6mm. Features of B.S.P. Silo Simple & fast execution Allows construction to be done on the installation place Easy transportation of materials No welding & bolting required Capacity from 30 m3 to 3,000 m3 Silo Diameter from 2.7 m to 25 m Silo Height up to 40 m 09
11 Feida International Power Technology Pte Ltd WATER TREATMENT SYSTEM System required for a Power / Cogeneration Plant Cooling Water Automatic Dosing System Cooling Water Side-Stream Filtration System Demineralized Water Treatment System Wastewater Neutralisation System ELECTRICAL, INSTRUMENTATION & CONTROL SYSTEM Electrical System FIPT offers: H.T / L.T Switchgears Transformers Generator with digital excitation systems Isochronous loading, load shedding, import/export control of MW/MVAR with utilities and plant load Other sub-station equipment Control & Instrumentation System FIPT can also provide the following possible customized control systems to suit different needs: Distributed Control Systems (DCS) with open architecture, OPC compliant etc. Hybrid DCS with advanced features like neuro-fuzzy controls Internet-based remote monitoring system for the plant DCS PLC with software complying with latest IEC standards, internet-based access/control Comprehensive maintenance management software fully integrated with plant control system Customised reports, interface with Office IT systems Asset management solutions SMART instruments complying with HART, PROFIBUS, and FOUNDATION FIELDBUS protocol 10
12 SINGAPORE OFFICE Feida International Power Technology Pte Ltd 1 Changi Business Park Crescent #02-15 PLAZA CBP (Podium C) Singapore Tel: Fax: enquiry@fipt.com.sg THAILAND OFFICE Feida International Power Technology Pte Ltd 184/222 Forum Tower 32th floor Room C4-C5 Rachadapisek Road Huay Khwang Bangkok Tel: enquiry@fipt.com.sg SHANGHAI OFFICE Feida International Power Technology Pte Ltd RM 1504 No Xietu Road Xu Hui District Shanghai Tel: Fax: enquiry@fipt.com.sg HOLDING COMPANY Zhejiang Feida Environmental Science & Technology Co., Ltd 88 Wangyun Road Zhuji City Zhejiang Province P.R.China Tel: Fax: ftd@feidaep.com
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