PHOENIX Compounding Technology The specialist for rubber compounds

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1 PHOENIX Compounding Technology The specialist for rubber compounds Division ContiTech of Continental AG

2 Rubber the versatile, resilient material As a material, rubber with its unique properties plays an inconspicuous but always reliable role in virtually every area of daily life. Water hoses in the garden, bath tub mats in the household, gaskets in window frames, fuel hoses at gas stations, windshield wipers, engine mounts and naturally, last but not least, tires are just a small selection of the functional elements produced using rubber compounds which make our everyday life safer and more pleasant. I Leaf from the rubber tree family supplier of the renewable raw material natural rubber The compounding recipe plays a decisive part in the properties of these products. A suitable recipe makes the product capable of fulfi lling the specifi c requirements which are steadily increasing in terms of environmental compatibility, setting characteristics, dynamic mechanical stress as well as resistance to temperature, weathering and various media. I Standard delivery form wig-wag sheets 2

3 Phoenix has been successfully involved in the development and production of compounds and their processing into varying fi nished products for over 100 years. Currently, Phoenix Compounding Technology GmbH has approx compounding recipes. Our standard line includes a variety of different recipes which are continuously being improved and expanded. Over many years, an experienced team of chemists and development engineers has developed a line of compounds to meet the high requirements of widely differing standards. Phoenix compounds are produced as required in many varied delivery forms and adjusted to the specifi c production process. I Ingredients for rubber compounds Rubber compounds development, production, processing 3

4 Mixing in state-of-the-art internal mixers We use state-of-the-art technology to ensure that our rubber compounds always undergo stringent production controls an important criterion for uniform quality. Phoenix compounds are used wherever economy is an absolute prerequisite. Phoenix rubber compounds contain rubber, fi llers, plasticizers, anti-aging agents, crosslinking agents, processing auxiliaries and vulcanization accelerators. They can be used directly with benefi ts for effi cient, large-scale industrial production. Phoenix rubber compounds are subject to stringent production controls using state-of-the-art testing equipment. They offer the opportunity to produce fi nished rubber products such as molded, injection-molded and calendered products from the compounds, especially for manufacturers of rubber products who do not have their own compounding facilities. Production The compounds are grouped together in rubber families for the purposes of optimal production control. While rolling mills were used almost exclusively for producing compounds in the past, we generally use Banbury-type mixers today. Delivery forms We deliver rubber compounds in different delivery forms to match the processing methods used by your equipment: extrusion, IM, CM, TM, confectioning, Auma vulcanization. 4

5 I Wig-wag sheet also perforated 40, 80, 120, 240 mm and slit in middle Optimal storage Optimal storage is a basic prerequisite for reliable processing of the compound. Our storage facilities are temperature-controlled in both summer and winter to ensure ideal conditions for storage of rubber compounds, including special-purpose materials. Our warehouses work with transponder-aided computer systems, ensuring reliable tracking and shipment of the goods at all times. I Endless strips in Poolbox, > 15 mm width (standard 40, 80, 120 mm) I Release agent-free slab Thicknesses of 3 12 mm I Calender sheets/rolls with foil interleaves, alternatively powdered I Granules 2 5 mm Total quality approach 5

6 More than compounding recipes form the basis for numerous products in daily use. PHOENIX Compounding Technology R We ensure safety. Even under pressure. R We keep the world movin R We promote safety and stability. R We get things rolling.

7 R We ensure grip. Worldwide. g. R We transmit power to the ground. R We bring traction to the field.

8 Silicone compounds the superior choice We are a specialist for HTV solid silicone compounds with an annual capacity of more than t. In a separate production line we are mixing different qualities for a wide range of applications in our facility in Waltershausen. Silicone compounds and their products are used wherever temperature resistance between -70 C to >200 C is required. Furthermore the products are well known for a good durability, electrical insulation and their suitability according to the specifi cations of German Federal Institute for Risk Assessment (BfR) and the US Food and Drug Administration (FDA). Delivery forms R sheets with foil interlayer R blocks for staffer units R endless stripes with silica coating R calendar sheets / rolls Portfolio vulcanization: peroxide or addition cross linking R multipurpose, Shore A R Extrusion, Shore A R Modifi ed qualities for high tear resistance, Shore A R Cable applications, Shore A R Highly insulating Shore A R Temper-free Shore A Colors R 25 standard colors from transparent to black R Special colors on request 8

9 TGA-ZM Certification body of TÜV Hessen - Head of Certification body - Page 1 of 1. This certification was conducted in accordance with the TÜV PROFiCERT auditing and certification procedures and is subject to regular surveillance audits. Verifiable under Original certificates contain a glued on hologram. TÜV Technische Überwachung Hessen GmbH, Rüdesheimerstr. 119, D Darmstadt, Tel / Quality the basis for success Quality is a value present in all our goods and services, from material specifi cation to product design and production processes right through to various services. Every employee thinks and acts along these lines. A functioning quality management system described in the Phoenix Compounding Technology Management Manual is the basic prerequisite to ensure that our company fulfi lls the requirements of our customers reliably and economically. CERTIFICATE Management system as per DIN EN ISO 9001:2008 Evidence of conformity with the above standard(s) has been furnished and is certified in accordance with TÜV PROFiCERT procedures for Hannoversche Straße 88, D Hamburg Eisenacher Landstraße 70, D Waltershausen scope Phoenix Compounding Technology GmbH has a management system to DIN EN 9001:2008, an environmental management system to ISO 14001:2009 and an energy management system to ISO 50001:2011. Further requirements relating to occupational safety and machine safety, environmental protection and the automotive industry are taken into account where they are relevant to the company. Testing elastomers and plastics We have decades of experience when it comes to testing elastomers and plastics. We have provided these services to our customers both internally and externally, including for in-depth studies, for many years. Our endeavor is to make our testing services available to you on a particularly economical basis. Development, production and sales of rubber compounds as well as measurement and testing technology service and Site Management Certificate registration No. Audit Report No. Valid until First certification I The high quality of the Phoenix rubber compounds is a prerequisite for users mass production. You can count on exact test values from us. 9

10 Online Choose your rubber compound You can use Phoenix Compounding Technology s revised compound database to select from more than 550 rubber compounds. R Phoenix Compounding Technology GmbH s website with the compound database application is presented in the corporate design of ContiTech AG. R News and information about testing and compounding can be found at R The search function of the website s compound database lets you identify the right compound after entering the corresponding specifi cation. 10

11 Locations Germany, Hungary, China I Hamburg-Harburg I Waltershausen / Thuringia I Nyíregyháza, Hungary I Changshu, China Rubber the material of the future. 11

12 Phoenix Compounding Technology GmbH is a leading specialist in the development and production of the right rubber compounds for production processes for high-quality elastomer products, functional parts, components and systems. We specialize in the sale of rubber compounds for the most varied of applications. Our standard product range comprises a multitude of formulas that are constantly being improved and expanded. In many years of work, an experienced team of chemists and development engineers has developed a range of compounds that meets the needs of the most varied of standards. We balance people s expectations, environmental concerns and the interests of the company. PCT 9000 EN (Schr/BL) PHOENIX COMPOUNDING TECHNOLOGY GMBH Hannoversche Strasse 100 D Hamburg, Germany Phone /-2677 /-2652 /-2538 Fax Division ContiTech of Continental AG The content of this publication is not legally binding and is provided as information only. The trademarks displayed in this publication are the property of Continental AG and/or its ailiates. Copyright 2015 ContiTech AG, Hanover. All rights reserved. For complete information go to: