Systems Integrator since Made in Italy with pride. Company Profile MIL rel 1.1

Transcription

1 BER srl Company Profile Systems Integrator since 1990 Made in Italy with pride

2 BER has been established since 1990 in the field of industrial electronic weighing. Starting from the activities of design and production of "embedded electronic systems", and becoming today, on the basis of the acquired experience a System Integrator for the milling sector. Our main product range are: Weighing systems for cereals (continuous, batch, or weight loss): o Flow systems weight: flow detection and/or flow regulation o Batch weighing systems: flow detection and/or flow regulation o Screw dosing and vibrating channel dosing: volumetric and gravimetric o Weighing systems on the tape o Dosage microingredients o Mixing plants and mixture creations Handling powders and granules systems for the optimized management of raw materials Pneumatic Conveying System Print and apply labels systems Inkjet and laser marking Packaging equipment Development programs on PLC and HMI systems Software and S.C.A.D.A. applications Electronic design (on Customer Specifications) BER began his career making electronic equipment for machine builders. This has allowed BER, to acquire more skills in the milling sector. BER creates advanced solutions, and fully integrated into the automation of the company, providing comprehensive support, from design to commissioning of all hardware and software, and post-sales support. BER makes even simple adjustments to legacy systems with the integration or replacement of parts for the adaptation to the new regulations in terms of safety, efficiency and energy savings. By partnering with companies operating in the fields of engineering, electronics and mechanics, BER can take charge of the whole process of design, construction, commissioning, ensuring the competence, professionalism, quality, and compliance with the internal procedures of the contracting authority.

3 CUSTOM PRODUCT BER has started his designing and building electronic microprocessor. And electronic equipment on customer specifications

4 FOOD SECTOR For this sector, BER, produce weight systems for cereals, flour, rice, mais. DF100, DF20, POND12 These scales are equipped with electronic system that permit a connection to the PC or PLC or Supervisory (SCADA). These systems are very strong and reliable and it is possible to measure flow with high precision. These systems are intended to: Mills for the processing of wheat, flour, corn, etc.... Industry for the processing of rice DINAMIC DOSING SYSTEM MODEL DP These equipment are used for measuring flow in continuous. These systems are less precise than the firsts but are very compact and are mounted where isn't enough space. All metal parts, that touch the product, are stainless steel AISI304 or AISI316

5 VOLUMETRIC DOSER In order to obtain mixtures of flours is necessary to add additives (eg gluten, malt, etc...). With these dispensers is possible to obtain mixtures for different uses with accuracies of 1.. 3%. All metal parts, that touch the product, are stainless steel AISI304 or AISI316: This is one example:

6 GRAVIMETRIC DOSER For more precision BER produces dosers with load cell. This is applied both the volumetric to gravimetric. All metal parts, that touch the product, are stainless steel AISI304 or AISI316. This link show one gravimetric dosing system in function: The accuracy is, in this case, is of 1 grams in 8 hours of work. EXAMPLE OF DOSAGE FLAVOURS (VIDEO) GARLIC: CHIVE: MUSHROOMS: PARSLEY:

7 AUTOMATION FOR THE GRINDING MILLS CEREALS BER offers solutions for upgrading older machines. In order to save money. An example is to eliminate the oil, used to operate the rolling mills for grinding grain, and apply the electric motors controlled by an inverter. PYROMILL is a particular system that measures the temperature of the grinding rolls to control the intensity of the grinding and to avoid overheating: VIDEO PYROMILL: CONTROL DEVICES CLEANING SLEEVES FILTERS BER has recently released the new FLT family of devices for monitoring cleaning of bag filters. This device is fully digital, it has a color touchscreen and an optional differential pressure for the complete management of the cleaning of the filter. It exists in 3 versions: FLTMOT management device cleaning with stepper motor and valve 24 Vdc FLT8 management filters with 8 valves at 24Vdc FLT32 management filters with 32 valves at 24Vdc FLTMOT FLT8 / FLT32

8 FLOUR MIXING PLANTS BER manufactures complete solutions of the systems for the creation of flour mixtures VIDEO: 38&authkey=!AJa8nh_RUEOB1wQ&ithint=video%2cMOV LOADING SYSTEMS BER Provide various system of transport: screw and pneumatic system

9 DAMPING SYSTEMS The automatic damping system is constituted by: Moisture probe with included flow weighing plate Hydraulic panel for damping Automatic water dosing device The moisture probe is enclosed in a stainless steel housing, mounted on a sliding frame frame for its extraction during inspection and maintenance. The detection probe is designed for realime determination of hectolitre weight, temperature and dielectric constant of the product. Such information is processed for determination of incoming initial moisture percentage. The flow weighing plate and instantaneously detects the throughput of product entering the damper. Once determined the incoming product moisture, and its throughput rate, a microprocessor calculates the quantity of water that shall be added to the product flow for reaching desired final moisture content, and arranges for setting the hydraulic section for its addition. It is also possible to program and memorize various different working programs that correspond to the same number of different processing, plus one for emergency or maintenance. The Humidity sensor is available in this following models: ADS1-30 until 30 tons/h ADS1-40 unt il 40 tons/h ADS1-100 until 100 tons/h

10 DRYING PLANTS To extend the shelf life of the products, packed, it is necessary to reduce the moisture before the final packaging. BER realizes drying plants of various kinds: SOFTWARE CONTROL AND SUPERVISION BER manufactures electrical and supervision programs of the mill with remote control. BER Monitoring Farm Silo Levels with remote control

11 IDENTIFICATIONS AND TRACKING BER has been operating for years in the printing and reading of barcode labels, barcode, bar code, automatic identification and traceability of batches of production with the development of customized software. BER has an important operational expertise, currently boasts collaborations with industry leading brands, Datalogic, Intermec, Motorola, Honeywell, Zebra Opticon. In recent years we have witnessed the integration of RFID systems, RF- ID portals, Industrial Printers, WiFi Terminals, Terminals Batch, ecc.. in the process of wrapping, packaging, fine line production and Sorter fulfillment. BER has looked at this aspect of growing and today the DAP (Packaging Automation Division ) is a reality. We therefore propose as suppliers of: Machines or systems ( turnkey ) for end of line Material Handling Automatic labeling Systems Palletizing

12 PACKAGING LOW CAPACITY SYSTEM PACKAGING This is the low capacity line (from 0,5 to 1 kg) to fill and close preformed paper bags for granular and powder products. The machine works In linear mode, completely mechanically without the help of vacuum pumps or suction caps. The dosing units systems are completely electronically controlled according to the latest technologies. The line is fitted with electronic check weighing system and feed back control. The picking of the empty bags and their opening are due to a vacuum generated by a simple air turbine. The movement of the filled bags is positioned onto a vibrating channel that allows the exact filling. Before the closure there is another check-weight control. The wrong weight bag is automatically ejected. The closure can be executed in different ways (hot melt, hot sealing, labelling or seaming).at the end of the line the bags are folded, pressed and closed with the printing of data and production lot. We can also supply lines complete with: weight control systems, automatic bundling machine with heat shrinking ovens, transport and pillarization for single bags or sachets. Vertical screw volumetric Pressing system date Final electronic weight control dosing system for powder application products and granular fines

13 HIGH CAPACITY SYSTEM PACKAGING Automatic Bag Placer for pre-made open mouth bags with total control system for filled bags Suitable for free flowing and semi free flowing products bagging such as: Agriculture [seed, beans, cereal, corn, grass seed, organic pellet fertilizer] Foods [wheat, corn, rice, cereals, maize grits, wheat flour, maize flour, maize meal, pollard, pellets, semolina, malt, sugar, salt, coffee] Animal Feed [animal feed, mineral feed, concentrated feed] Petrochemicals [plastic granules, resin powders, etc.] FEATURES: SEVERAL FEEDING DEVICE AVAILABLE DEPENDING ON PRODUCT TO BE HANDLED (Gravity, Belt, single or double screw, turbine) CAPACITY FROM 4 TO 10 BAGS/MIN (capacity depends on product, line configuration, bag sizes, etc.) SEVERAL BAG CLOSING SYSTEM AVAILABLE (sewing, heat sealing, pinch, gluing, etc.) USER S FRIENDLY OPERATOR INTERFACE OPTIONS DUST TIGHT AUTOMATIC SPOUT AVAILABLE WITH SIMPLEX OR DUPLEX BAGGING SCALE MOTORIZED QUICK HEIGHT ADJUSTMENT FOR BAG CLOSING CONVEYOR DEAREATION PROBES FOR AIR EXCESS REMOVAL BEFORE BAG CLOSING DEAREATION BARS FOR AIR EXCESS REMOVAL BEFORE BAG CLOSING ELECTRO-MECHANICAL BAG SHAKER FOR A PROPER PRODUCT SETTLING WALKABLE WEIGHER'S SUPPORT FRAME COMPLETE WITH GUARD RAILS AND LADDER SS304 PRODUCT CONTACT PARTS IN-LINE BAG CHECK WEIGHER AND DEDICATED BAG REJECTOR (mod. NP) IN-LINE BAG METAL DETECTOR AND DEDICATED BAG REJECTOR (mod. MD) PROFIBUS DP OR SERIAL COMMUNICATION INTERFACES

14 VICENZA TORINO MILANO VENEZIA BOLOGNA ITALIA ROMA Milano VERONA BELLUNO VENETO VICENZA PADOVA TREVISO VENEZIA Udine NAPOLI BARI ROVIGO PALERMO Bologna BER srl Via Dell Edilizia, VICENZA - ITALIA Tel Fax info@ber.it Siège tunisiens GABES Mr. Mohamed Souissi Tel mohamed.suissi@ber.it Systèmes et pièces de rechange pour les minouterie et les usine d aliments pour animaux