SmartWatt Energy 2012, All Rights Reserved. 300,000 Foot View
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1
2 Reducing Kilowatts
3 SmartWatt Energy 2012, All Rights Reserved 300,000 Foot View
4 Establishing an Effective Distribution Center Energy Management Strategy Marcus Wilcox, President
5 Introduction to Cascade Energy, Inc. Industrial energy efficiency consulting Experts in food processing, pulp & paper, petrochemical, manufacturing, etc. Refrigeration, compressed air, pumping, fans, controls, process upgrades Worked on ammonia refrigeration systems Design and run utility efficiency programs serving >100 electric utilities Corporate energy management services for ~350 warehouses Sysco (all DCs) Ben E. Keith (all DCs) SuperValu (all DCs) Americold (all US & Canada PRWs) Kroger Logistics, Others We are like Consumer Reports Don t sell energy-using products No brand or contractor preference Official EM Service Partner for International Association of Refrigerated Warehouses (IARW) Cascade Energy 2012, All Rights Reserved
6 Executive Quick Start 10 Step Program 1. Discuss energy at executive level 2. Assign an energy champion or manager 3. Implement tracking systems and establish KPIs 4. Set a savings goal 5. Set ROI hurdle for energy projects 6. Leverage utility incentives & tax credits 7. Pursue low and no-cost opportunities 8. Identify, assess and implement capital upgrades 9. Benchmark against other facilities 10. Report progress across organization Cascade Energy 2012, All Rights Reserved
7 Cascade Energy 2012, All Rights Reserved
8 Paths to Reduce Energy Cost 1. Implement Corporate Energy Management Executive Support, Programs & Systems* 2. Pursue Low-Cost O&M Opportunities* Fixing Things Tuning Things Changing Your Ways Commonly called tune-up, commissioning or kaizen blitz 3. Participate in Demand Response* 4. Implement Efficiency into New Construction* 5. Implement Retrofit Capital Projects* 6. Understand & Optimize Utility Rate Schedule *Often eligible for utility training or incentive programs Cascade Energy 2012, All Rights Reserved
9 Sysco Case Study 100+ food distribution centers (DCs) Freezers, coolers, dock, and dry warehouse space Rolled out program in March, 2006 Announced by corporate management Managed by project engineering group Cascade Energy 2012, All Rights Reserved Aggressive goals: 10% after 1st year 25% after 3rd year Another 5% by 6th year Four-Prong approach 1. Corporate goal and commitment 2. Energy Information Systems 3. Tune-ups at every DC in 18 months 4. Retrofits and high-efficiency new construction
10 Established Benchmarking System Cubic feet weighted by freezer, cooler/dock, and dry as well as average wet bulb for a normalized Efficiency Factor Near real-time monitoring of all major electric meters Entire company can be benchmarked Rank within company Rank within benchmark group Rank within region This report is seen across company Requires monthly collection of 500+ utility bills Cascade Energy 2012, All Rights Reserved
11 Sample Site Improvement Over Time Cascade Energy 2012, All Rights Reserved
12 Baseline Companywide Performance Energy Use vs Facility Size - June Utility Bills 2005 kwh/day - 2,000 4,000 6,000 8,000 10,000 12,000 Weighted Cubic Feet Cascade Energy 2012, All Rights Reserved
13 Performance After Tune-Ups Energy Use vs Facility Size - June Utility Bills kwh/day - 2,000 4,000 6,000 8,000 10,000 12,000 Weighted Cubic Feet Cascade Energy 2012, All Rights Reserved
14 Most Recent Performance Energy Use vs Facility Size - June Utility Bills kwh/day ,000 4,000 6,000 8,000 10,000 12,000 Weighted Cubic Feet Cascade Energy 2012, All Rights Reserved
15 Year to Year Performance Total Broadline Energy Intensity kwh/day/1000 ft Cascade Energy 2012, All Rights Reserved
16 Sysco Results Program started in 2006 Total DC energy intensity (kwh/ft 3 ) reduced by 1/3 Savings to date = Over 1½ years of free energy! Cascade Energy 2012, All Rights Reserved
17 Summary Energy is one of your largest controllable DC expenses Refrigeration is the primary driver Energy efficiency has excellent ROI Results can be measured and documented You can t improve what you don t measure Your strategy must be comprehensive to have deep and lasting impact Measurement, benchmarking, O&M, retrofit, new constr. Energy efficiency is a critical part of any meaningful sustainability or green initiatives Cascade Energy 2012, All Rights Reserved
18 SmartWatt Energy 2012, All Rights Reserved
19 30,000 Foot View SmartWatt Energy 2012, All Rights Reserved
20 Who What Where Why Chris Covell, President SmartWatt Energy 2012, All Rights Reserved
21 Introduction to Who: Turnkey Energy Efficiency Services Firm Americold US Cold Price Chopper Wegman s What : Energy Savings for Large Commercial & Industrial Facilities; Administer Utility-Based Energy Efficiency Programs Where: Headquartered in Albany, NY; 8 offices nationwide SmartWatt Energy 2012, All Rights Reserved Why: Help businesses save energy and money; sustainability
22 Eye Level View Lighting SmartWatt Energy 2012, All Rights Reserved
23 Smart The right light, at the right place, at the right time. TM SmartWatt Energy 2012, All Rights Reserved
24 The Right Light LED HID SmartWatt Energy 2012, All Rights Reserved Fluorescent
25 The Right Light Fluorescent LED Randy Fletcher VP Logistics & Supply Chain Management SmartWatt Energy 2012, All Rights Reserved
26 The Right Light Instant On/Off? Lumen Output? Yes Yes Energy Savings? Yes Optical Control? Yes Large Utility Incentives? Low Maintenance? Yes Yes SmartWatt Energy 2012, All Rights Reserved Long Life? Yes
27 The Right Place Desired Light Levels Fixture Location: spacing & height SmartWatt Energy 2012, All Rights Reserved
28 SmartWatt Energy 2012, All Rights Reserved The Right Place
29 Albeo The Right Place Lusio Lithonia SmartWatt Energy 2012, All Rights Reserved
30 The Right Time save energy reduce cooling load longer fixture life EPAct tax savings SmartWatt Energy 2012, All Rights Reserved Lights on when you need them, off when you don t.
31 SmartWatt Energy 2012, All Rights Reserved The Right Time
32 The Right Time Occupancy Sensors & Timers in Offices Randy Fletcher VP Logistics & Supply Chain Management SmartWatt Energy 2012, All Rights Reserved
33 SmartWatt Energy 2012, All Rights Reserved
34 Advocates Coaches Existing Vendors Bryan Genevick, Project Engineer-Mechanical SmartWatt Energy 2012, All Rights Reserved
35 Beneath the Surface Mechanical SmartWatt Energy 2012, All Rights Reserved
36 VFDss Avg. % Speed Reduction Potential Energy Savings 10% 22% 50% 83% VFD Energy Savings SmartWatt Energy 2012, All Rights Reserved
37 ECMs Savings 40-60% SmartWatt Energy 2012, All Rights Reserved
38 Logic Based Control Systems Savings 30% SmartWatt Energy 2012, All Rights Reserved
39 Logic Based Control Systems Gforce NH3 Randy Fletcher VP Logistics & Supply Chain Management Control System SmartWatt Energy 2012, All Rights Reserved
40 Other Mechanical Upgrades Units to Burn Waste Oil for Heating Ammonia Refrigeration Upgrades Randy Fletcher VP Logistics & Supply Chain Management Boiler Upgrades Door Upgrades SmartWatt Energy 2012, All Rights Reserved
41 Beneath the Surface Renewables
42 Wind SmartWatt Energy 2012, All Rights Reserved
43 Solar SmartWatt Energy 2012, All Rights Reserved
44 Cogeneration SmartWatt Energy 2012, All Rights Reserved
45 SmartWatt Energy 2012, All Rights Reserved
46 Marcus Wilcox Chris Covell SmartWatt Energy 2012, All Rights Reserved Bryan Genevick
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HAPPY NEW YEAR! The entire team at Siemens Retail & Commercial Systems wishes you all the best for a prosperous 2016. If saving more money is on your list of resolutions, then contact us. We d love to
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