Efficiency 4.0. Digitisation for greater production efficiency.

Transcription

1 Efficiency 4.0 Digitisation for greater production efficiency

2 Efficiency 4.0 Secure competitiveness Operating flexibly Maintaining stable Creating transparency Digitisation More efficient production Meeting customer requirements Operating more flexibly Why does production need to become more flexible? More complex products Shorter product life-cycles Greater range of variants Small batch sizes Copyright by ARBURG / Technology Days 2

3 Operating flexibly What can make production even more flexible? Plug & Produce Automation Standardisation Operating flexibly Greater flexibility in production - thanks to Plug & Produce Fixed Selfconfiguring Slave A Slave B Master EM75: Priamus Gripper I/O: Sigmatek machine + permanently installed components Connection: I/O or field buses machine with central controller + pluggable components with specific hardware and configuration Connection: real-time Ethernet VARAN Copyright by ARBURG / Technology Days 3

4 Operating flexibly Plug & Produce through horizontal networking EUROMAP interfaces for linking to MES systems Robotic systems Peripheral equipment Industrial Ethernet VARAN: Realtime [µs] OPC UA: setting data Operating flexibly Standards for plastic and rubber machines EUROMAP 77: machine and host computer (MES) EUROMAP 79: machine and handling system EUROMAP 82: machine and peripherals Copyright by ARBURG / Technology Days 4

5 Operating flexibly EUROMAP 79 Interface for handling and robotic systems Successor to EUROMAP 67 Operating modes Sequence synchronisation Transfer of robotic programs Part tracking Operating flexibly EUROMAP 82 Interface(s) for peripheral equipment 82.1: temperature control units 82.2: hot runner regulation Material supply and drying Gravimetric dosing Water flow regulation Machine vision Copyright by ARBURG / Technology Days 5

6 Efficiency 4.0 Securing competitiveness Operating flexibly Maintaining stable Creating transparency Digitisation More efficient production Meeting customer requirements More efficient production How can production efficiency be enhanced? Greater transparency through digitisation Greater transparency brings greater planning reliability Greater planning reliability brings greater efficiency Copyright by ARBURG / Technology Days 6

7 More efficient production Transparency through vertical networking Management ERP/PPS Production management ALS Online data exchange, online data acquisition and archiving Production Ethernet More efficient production ALS* for transparency and documentation * ARBURG host computer system = ALS Copyright by ARBURG / Technology Days 7

8 More efficient production EUROMAP 77 Interfaces with MES Process monitoring Quality assurance Order control Transfer of machine data records for connection Expert discussion in the café Publication as a Release Candidate in October 2016 Efficiency 4.0 Securing competitiveness Operating flexibly Maintaining stable Creating transparency Digitisation More efficient production Meeting customer requirements Copyright by ARBURG / Technology Days 8

9 Meeting customer requirements What can make production even more flexible? Additive manufacturing for individual products Distributed production Smart Part workpiece controls production Meeting customer requirements Production of individual products Networked production chain based on luggage tag example 1 High-volume production Personalisation 2D individualisation via laser 3D individualisation via freeformer Use of smart product Several steps several locations Copyright by ARBURG / Technology Days 9

10 Meeting customer requirements What the example shows Efficient process for single-unit batches High-volume production with turnkey solution Integration of NFC chip in the product Production at spatially distributed stations Product controls its own individualisation in 2D and 3D Efficiency 4.0 Securing competitiveness Operating flexibly Maintaining stable Creating transparency Digitisation More efficient production Meeting customer requirements Copyright by ARBURG / Technology Days 10

11 Maintaining stable How do stay stable? Controlling complexity with intuitive machine operation Intuitive machine operation with assistance systems Future assistance systems with data analytics Maintaining stable ARBURG assistance systems to date Menu guidance to the finished production sequence No detailed knowledge of the control system required Copyright by ARBURG / Technology Days 11

12 Maintaining stable ARBURG assistance packages Assistance systems combined in practical packages Help in every operating situation 4.set-up 4.start-stop 4.production 4.optimisation 4.monitoring 4.service Maintaining stable 4.set-up Fast set-up times - ARBURG Set-up Assistant - User-defined input areas - Partial for manual operation Copyright by ARBURG / Technology Days 12

13 Maintaining stable 4.start-stop Safe start-up and shutdown - Separate start-up parameters and cycles - Automatic start-up mode with inserts and multi-component moulds - Additional functions for moulds with hot runners Maintaining stable 4.production Flexible - Multi-programmable secondary axes - Multi-programmable mould and injection movements - Freely programmable functions Copyright by ARBURG / Technology Days 13

14 Maintaining stable 4.monitoring Detailed process and quality monitoring: - External alarm inputs for all peripheral equipment signals - Monitoring of actual values through reference curves - Mould protection with reference curve (for selected models) Maintaining stable 4.optimisation Individual process and efficiency optimisation Constant, error-free process Copyright by ARBURG / Technology Days 14

15 Maintaining stable 4.service ARBURG Remote Service Efficient diagnosis Virtual private network (VPN) 1024-bit encryption with certificates Firewall rules that only allow access to certain machines or robots for assistance Efficiency arena Summary Digitisation for greater competitiveness Networked machines offer flexibility and transparency Flexibility and transparency ensure efficiency Efficiency guarantees your competitiveness ARBURG supports you with smart solutions Copyright by ARBURG / Technology Days 15

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