W+D TIMOS TOTALLY INTEGRATED MAIL OUTPUT SOLUTION

Size: px

Start display at page:

Download "W+D TIMOS TOTALLY INTEGRATED MAIL OUTPUT SOLUTION"

Clifton Rice
5 years ago
Views:

1 TOTALLY INTEGRATED MAIL OUTPUT SOLUTION

2 CONTENT 1. W+D TIMOS Machine Description 2. Processes & Sections 3. Machine Specification Sheet 4. Features 5. Value Added 6. TIMail

3 W+D TIMOS MACHINE DESCRIPTION

Machine description Totally Integrated Mail Output Solution TIMOS offers high-quality envelope manufacturing, individual printing and inserting (enveloped-on-the-fly) and all in one step.

4 Machine description Totally Integrated Mail Output Solution TIMOS offers high-quality envelope manufacturing, individual printing and inserting (enveloped-on-the-fly) and all in one step. It produces the so-called TIMail the fastest direct mail ever Thanks to the unique white web-to-tray solution from roll material to the postbox the TIMail represents a truly revolutionary step for the entire postal industry It drastically reduces operating costs while increasing productivity and the value of the envelope 4

5 PROCESSES & SECTIONS

6 Processes 6

7 MACHINE SPECIFICATION SHEET

8 TECHNICAL SPECIFICATIONS Specification Mechanical performance Envelope formats Product formats Envelope grammage Product thickness W+D TIMOS TIMails per hour min. 114 x 162 mm, max. 229 x 324 mm (C6 C4 resp. #7 to 9 x 12 ) min. 105 x 148 mm, max. 210 x 297 mm g/m² Accumulated thickness max. 8 mm (resp. 0,3 ) Printer Envelope blank module 3 mm for rotary feeder 8 mm for shuttle feeder 8 mm for vacuum / friction feeder g/m² paper weight for the folding feeder 4-color inkjet printing (drop on demand) - water-based ink print width 108/220 mm (resp. 4,25 /8,66 ) print resolution 600 x 600 dpi (with 4 grey levels) Side scoring adjusted manually Cross scoring and separating cutting servo-controlled Format and window cutting technology by the use of flex dies Use of hot & cold melt in adhesive application section (window section) 8

9 FEATURES

10 System channel 1-up or 2-up continous High speed cutter Intelligent merger Folding unit (2-up for half- and C-fold) Two cameras for reading codes (OMR, BCR, OCR and 2D) Alternative: cut-sheet system channel 10

11 Gathering section System interface 6-station or 8-station feeder basis (upgradeable) Intelligent feeders Autoloaders for various feeders Reading for matching, selectivity Software options for intelligent and advanced integrity requirements 11

12 Unwinder for envelope white or pre-printed paper web Web tension control Web aligning 12

13 Envelope blank module Register control for processing of pre-printed webs Precise side and cross scoring Servo-controlled separating cutting section Cutting section for format and window cut by the use of flex dies 13

14 Window section optional Vertical suction belt transport Window material conveying section Adhesive application section for hot and cold melt glue 14

Inkjet printing section optional Digital 4-color inkjet printing (drop on demand) Print width 108 or 220 mm resp. 4.25 or 8.66 Max.

15 Inkjet printing section optional Digital 4-color inkjet printing (drop on demand) Print width 108 or 220 mm resp or 8.66 Max. print resolution 600 x 600 dpi Full face printing possible of front, reverse and sealing flap Read & print option Water based inks Lifting device for maintenance 15

16 Enveloped-on-the-fly section Precise transport of printed blanks including window by use of a gripper chain Suitable for blanks of format C6 C4 resp. #7 9 x 12 16

17 Enveloped-on-the-fly section 180 turning of envelope blank Synchronization of speeds (envelope blank and inserts) to guarantee accurate inserting (enveloped-on-the-fly) at full speed Folding of side flaps format adjustment by manual setting 17

18 Enveloped-on-the-fly section Application of hot melt glue to the side flaps Lifting and folding of bottom flap Servo-driven format adaption 18

On edge conveyor Vertical stacker which places the filled envelopes in an upright position on the delivery conveyor Envelopes can be moved counter-clockwise

19 On edge conveyor Vertical stacker which places the filled envelopes in an upright position on the delivery conveyor Envelopes can be moved counter-clockwise (envelope flap up) or clockwise (envelope flap down) On-edge turn belt / Conveyor section / Postcode sorting (kicker) All common envelope formats from DL, C5 up to C4 19

Postal traying unit Semi-automated traying system that processes formats from DL up to C4 and supports the loading of finished mail pieces into postboxes

20 Postal traying unit Semi-automated traying system that processes formats from DL up to C4 and supports the loading of finished mail pieces into postboxes Support of all sorts of international boxes and USPS trays Postbox magazine for empty boxes (7 postboxes) Conveyor table for filled postboxes (7 postboxes) 20

21 VALUE ADDED

22 VALUE ADDED OF W+D TIMOS Production on Demand Job Bundling Less Waste Personalization Holistic Process Individualization Highest Level of TBO Optimized TCO No Stocks 1:1 Communication Less Energy (CO Optimized Logistics 2 ) True Envelope Best Time-to-Mailbox 22

23 TIMail

TIMail As fast and efficient as email The fastest customized mailing piece in a real envelope made by W+D TIMOS A personalized envelope the most powerful

24 TIMail As fast and efficient as The fastest customized mailing piece in a real envelope made by W+D TIMOS A personalized envelope the most powerful marketing medium even in the digital age Still a hit with younger audiences Quality, not quantity Time-to-mailbox is of the essence in the new mail market 24

25 TIMail Individualized and personalized 25

26 THANK YOU FOR YOUR ATTENTION Please visit +52(55) CESS MAILING + FULFILLMENT

TOTALLY INTEGRATED MAIL OUTPUT SOLUTION Standard equipment / Gathering section with 6-element or 8-element feeder base / Enveloped-on-the-fly section / Envelope blank module with inkjet printing

27 TOTALLY INTEGRATED MAIL OUTPUT SOLUTION Standard equipment / Gathering section with 6-element or 8-element feeder base / Enveloped-on-the-fly section / Envelope blank module with inkjet printing section / Vacuum closing section with hotmelt and integrated eject gate / Rotary feeder RF2 with double detection and miss control / Vacuum friction feeder HF2 with double detection and miss control / Shuttle feeder SF2 with miss detection / Integrated jam detection in gathering section / Operator interface BSC 3.0 with 15 touch screen / High performance software HPSW (emptying mode, soft start mode, tandem option, back-up feeder, selectivity and downstream interrupt) / Delivery conveyor (2.500 mm/98 1/2 ) / Side guides centrally adjustable by hand wheel Technical Whitepaper

28 Specifications W+D TIMOS Totally Integrated Mail Output Solution ISO metric DIN Imperial Standard (US) Machine speed Max. 15,000 TIMails per hour up to 8 mm (3/8 ) TIMail Enclosure size Width guides gathering section Flap size Paper weight Max. product thickness Min mm C6 4 1/2 6 3/8 No. 7 Max mm C4 9" 12 3/4 9" x 12" Min mm A6 4 1/8" 5 7/8 Max mm A4 8 1/4" 11 3/4 Min. 148 mm 5 7/8 straight curved with additional hotmelt depositon (option) Inserts Min. 70 g/m² Max. 250 g/m² TIMail Min. 70 g/m² Max. 120 g/m² Max. accumulated thickness 8 mm 3/8 Vacuum friction 8 mm (15 mm) 3/8 (3/5 ) feeder HF2 Individual Rotary thickness feeder RF2 3 mm 1/8 Shuttle feeder 8 mm (15 mm) 3/8 (3/5 ) SF2 Rotary feeder RF2 single sheet 70 g/m² Min. product thickness Vacuum friction feeder HF2 Shuttle feeder SF2 Folding feeder FSH folded single sheet 70 g/m² 1 mm (1 1/24 ) (160 g/m² optional with additional ejector) 70 g/m² max. 120 g/m² No. of feeders (base) Power Air supply with RF2 feeders Min. 6 stations Max. 18 stations 400 V, AC 3PH/N/PE, 50/60 Hz, PE (other specifications on request) With 6 feeders 630 NL/min Air pressure-compressor: min 7 bar Per 2 feeders 110 NL/min. extra Air pressure W+D TIMOS: 6 bar Rotary feeder RF2 Max. 290 mm 11 2/5 Feeder options and loading capacity Folding feeder FSH Max. 70 mm 2 3/4 Vacuum friction feeder HF2 Max. 240 mm 9 1/2 Shuttle feeder SF2 Max. 240 mm 9 1/2 Optional eqipment / Web aligning section for unwinder (Envelope blank module) / Web tension control for unwinder (Envelope blank module) / Window section / Inkjet printing section mm (4 ¹/4 ) or 220 (8 5 /8 ) mm / Interface for system channel / Continuous or Cut Sheet system channel / Disk kit for italien fold and 90 turning kit for rotary feeder RF2 (require two feeder position on the gathering section) / Folding feeder FSH (require two feeder position on the gathering section) / Servo Pick & Place feeder / Ultrasonic double detection for rotary feeder RF2 / Autoloader SL2 for feeder types RF2, HF2 and SF2 / Flyback sensors in all feeder positions / Reading OMR/BCR/2D-Code/OCR / Mark reader KT3 / Kicker mounted on conveyor for postal sorting / Software Suite / Turnover belt with integrated alignment section / Individual eject gate with or without integrated conveyor / Audit trail reading / Hand scanner for manual reconciliation / Colour Marker (single/double) in vacuum closing section / Postage meter base (with or without product tracking) / Interface for dynamic meter / Read & Divert Unit RDU / Pressure roller or pressure belt / Special length conveyor (up to 4 m/157 ¹/₂ ) / On-edge conveyor OC4 / Semi-automatic postal traying system PT4 / Integration of downstream security device W+D Direct Marketing Solutions GmbH Brückenstraße 95a Löhne Germany Tel.: Fax: info.dms@w-d.de

29 TOTALLY INTEGRATED MAIL OUTPUT SOLUTION

/ TOTALLY INTEGRATED MAIL OUTPUT SOLUTION THE BLUEPRINT FOR YOUR FUTURE MAIL SUCCESS The W+D TIMOS is the world s first Totally Integrated Mail Output Solution with a real envelope and marks the

Pushing the frontiers of mail, W+D TIMOS allows you to address customers in a high-quality and targeted way, in a real envelope and it is as fast and efficient as an email.

30 / TOTALLY INTEGRATED MAIL OUTPUT SOLUTION THE BLUEPRINT FOR YOUR FUTURE MAIL SUCCESS The W+D TIMOS is the world s first Totally Integrated Mail Output Solution with a real envelope and marks the beginning of a new era for the postal industry. It offers high-quality envelope manufacturing and individual printing and inserting (enveloped-on-the-fly) all in one step. Pushing the frontiers of mail, W+D TIMOS allows you to address customers in a high-quality and targeted way, in a real envelope and it is as fast and efficient as an . This new game-changing mail solution delivers high-performance capabilities that optimize the processing of all your customer communications. Choice of feeders With a wide range of available feeders, you can optimize the processing of any insert: / Rotary feeder / Shuttle feeder / Vacuum / friction feeder / Folding feeder / Pick & Place feeder / Hot melt glue gun for Pick & Place feeder or in sealing section Your additional options / Intelligent feeders and continuous input channels / Autoloaders for various feeders / Rotary feeder with 90 kit or separator disc / Vertical conveyor and semi-automated traying solution / Mailsort kicker or edge marker / Reading for matching, selectivity / Software options for intelligent and advanced integrity requirements / Different print heads with different print width for inkjet printing section / Window patching section W+D TIMOS reduces your operating costs while increasing productivity and the value of the envelope What can the W+D TIMOS do for you? Built with best-in-class materials, the envelope blank module provides a high-precision web alignment system and web tension control to cater for an endless feed of white or pre-printed envelope webs. The magnetic cylinder of the cutting station enables the creation of multi-format envelope blanks and windows through the use of flex dies in precise alignment with the register. The self-cleaning, inkjet-based digital 4-color printing section offers drop-on-demand, full-face printing. And speeds of inserts and envelope blanks are synchronized precisely to guarantee accurate inserting (enveloped-on-the-fly) at maximum speed. info@cess.com.mx +52(55) CESS MAILING + FULFILLMENT / Optimized total cost of ownership (TCO) with the industry s highest level of total benefits of ownership (TBO) / Secure and intelligent mail piece creation (enveloped-on-the-fly) enabling fastest time-to-mailbox / Four-color, full-face, front and reverse digital printing for individualization or personalization (Read & Print option) in highest print quality / Bundling and commingling opportunity for postage optimization and best capacity utilization / Production on demand with consistently high net productivity on customized envelope sizes from C6 up to C4, with tightest packs / Reduced logistic efforts and expenditures: web to postal tray Technical Specifications Mechanical performance / 15,000 TIMails per hour Envelope formats / Min. 114 x 162 mm, max. 229 x 324 mm Product formats / Min. 105 x 148 mm, max. 210 x 297 mm Product thickness / 3 mm for rotary feeder / 8 mm for shuttle feeder / 8 mm for vacuum / friction feeder / g/m 2 paper weight for the folding feeder Accumulated thickness / Max. 8 mm Modularity / 6-station or 8-station feeder basis / Upgradeable through 4-station or 6-station feeders (max. 24 feeders) / 4-color inkjet printing - print width 108/220 mm / Window section for patched windows / Web aligning section and web tension control 2 3

Made in Germany. Rotary Window patching and lining machines WPS

Made in Germany. Rotary Window patching and lining machines WPS Made in Germany Rotary Window patching and lining machines WPS WPS Flexible Technology for flexible markets Window patching And more SUCTION CYLINDER Chemically nickel plated Tooled steel inserts for suction