W+D FLOWTOS. World s most innovative 2-lane handkerchief converting, packaging, and bundling system

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Lynette Hensley
5 years ago
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1 W+D FLOWTOS World s most innovative 2-lane handkerchief converting, packaging, and bundling system

W+D FLOWTOS / 2-lane handkerchief converting, packaging, and bundling system The perfect symbiosis of speed, precision and versatility The tissue and hygiene industry faces ever-increasing challenges.

2 W+D FLOWTOS / 2-lane handkerchief converting, packaging, and bundling system The perfect symbiosis of speed, precision and versatility The tissue and hygiene industry faces ever-increasing challenges. Evolving market demands, stricter regulations, and rising supply chain costs are only part of the story. To meet the needs of today s business, W+D has specifically developed W+D FLOWTOS, a highly innovative production system that marks the beginning of a new era for the paper tissue industry. W+D FLOWTOS is the industry s most innovative 2-lane paper handkerchief production and packaging solution. It features new, ground-breaking W+D FLOW-wrap single packaging technology as well as high-performance, servo motor technology for higher dynamic response and shorter cycles. W+D FLOWTOS with its sophisticated cantilever design for high flexibility and easy accessibility W+D FLOWTOS the expert solution W+D has designed W+D FLOWTOS to let you customize settings to accommodate a wide range of product requirements and size variations. This new game-changing solution delivers high-performance capabilities that not only optimize operational efficiency but will reduce your environmental footprint. Made up of very few component parts, W+D FLOWTOS is extremely accessible, easy to load and maintain and slashes change-over times required for the adjustments to produce different sizes. The most flexible system solution of its kind / New, cutting-edge W+D FLOW-wrap technology / Minimum change-over times between compact and standard folded products / Integrated W+D MasterCut technology and quickchange knife-roller for precise foil perforation / Separate smoothing and embossing section for superior quality / Output levels of up to sheets per minute / Folded handkerchiefs made from two-, three- or four-ply tissue / Easy accessibility for operation, cleaning and maintenance 2

Machine layout Thanks to its unique, compact design and cantilever operating module, the W+D FLOWTOS folding and cutting machine fulfils all the requirements and criteria of modern ergonomics and

W+D FLOWTOS will transform the way that you package and stack your paper tissue products.

3 Machine layout Thanks to its unique, compact design and cantilever operating module, the W+D FLOWTOS folding and cutting machine fulfils all the requirements and criteria of modern ergonomics and design. Its excellent accessibility ensures that maintenance times are kept to a minimum and it enables extremely fast change-over between different sizes and specs. W+D FLOWTOS will transform the way that you package and stack your paper tissue products. The combination of solid German craftsmanship, top-of-the-range base materials and precision engineering ensures a smooth, reliable production line for a breathtakingly high-speed performance Star-type unwinder 2 Web-guiding system 3 Smoothing calendar 4 Embossing section 5 Longitudinal cutting section 6 Longitudinal folding section 7 Cross-cutting section 8 Cross-folding section/transport cylinder 9 Stacker 10 FLOW-wrapper 11 Foil unwinder 12 Foil-perforation cylinder 13 Longitudinal foil package sealing 14 Single package separator turning section 16 Section for folding top and bottom of package 17 Section for welding top and bottom of package 18 Label applicator 19 Bundle stacker 20 Bundle wrapper 21 Output/Delivery conveyer 3

W+D FLOWTOS / 2-lane handkerchief converting, packaging, and bundling system Converter Longitudinal folding section Cross-cutting section

extremely accessible and easy to load and maintain wherever you position it.

need to let you produce a wide range of formats according to your demands and requirements.

No additional machine parts are necessary to adjust the amount.

4 W+D FLOWTOS / 2-lane handkerchief converting, packaging, and bundling system Converter Longitudinal folding section Cross-cutting section Drastically reduce operating costs while increasing productivity The W+D FLOWTOS converter is made up of very few component parts making it extremely accessible and easy to load and maintain wherever you position it. Thanks to its quick-change tooling and smart, compact cantilever design, you can adjust settings in no time to give you the added flexibility you need to let you produce a wide range of formats according to your demands and requirements. This fully new stacker design gathers the handkerchiefs into bundles of 5-15 and this amount can be electronically preselected. No additional machine parts are necessary to adjust the amount. Your benefits at a glance / Easy accessibility and low maintenance thanks to cantilever design requiring neither gears nor drivebelts / Extremely fast change-over time between different size grades / Modular design as well as quick change-over modules ensure ease with future upgrades / Several different embossing procedures available Cross-folding cylinder Sheet transport and sheet stacker 4

Single Wrapper FLOW-wrap technology for single packs Separation of single packs Advanced functionality in an extremely compact design W+D FLOWTOS is the world s first system solution to incorporate

This revolutionary technology makes it possible to produce single packages of varying height due to different stack counts or tissue thickness with minimum change-over effort.

5 Single Wrapper FLOW-wrap technology for single packs Separation of single packs Advanced functionality in an extremely compact design W+D FLOWTOS is the world s first system solution to incorporate the flow-wrap process for the production and packaging of paper handkerchiefs. This revolutionary technology makes it possible to produce single packages of varying height due to different stack counts or tissue thickness with minimum change-over effort. W+D FLOWTOS merges packaging foil and stacks with such accuracy that single pack wrapping is accomplished at exceptionally high quality and operational efficiency. Your benefits at a glance / Revolutionary W+D FLOW-wrap technology for maximum flexibility in size (standard or compact) and stack counts / Longitudinal seal requires minimum overlapping of foil packaging material thus saving materials and reducing costs / Narrow, longitudinal seal design also allows highly flexible use of print area / Integrated W+D MasterCut technology and quick-change knife-roller for precise foil perforation / Real-time, remote diagnostic support available Product stream of single packs Folding wheel 5

W+D FLOWTOS / 2-lane handkerchief converting, packaging, and bundling system Bundle stacker and

preselected counts of individual packages are gathered, stacked and transferred to the bundle composer.

between 6 and 56. Sets of 1 or 2 single packages can be placed back-to-back.

parts required, and low maintenance thanks to the servo technology used / Optimal accessibility in all

6 W+D FLOWTOS / 2-lane handkerchief converting, packaging, and bundling system Bundle stacker and wrapper Bundle stacker Bundle wrapper Maximum flexibility and variation In the bundle stacker, the preselected counts of individual packages are gathered, stacked and transferred to the bundle composer. W+D FLOWTOS is unique in that it is able to handle a great variety of bundle configurations selectable between 6 and 56. Sets of 1 or 2 single packages can be placed back-to-back. Sets of 3 to 7 single packages can be arranged side by side and sets of 2 to 4 single packages can be stacked. Your benefits at a glance / Highly productive handles up to 50 bundles per minute / No changing of parts required, and low maintenance thanks to the servo technology used / Optimal accessibility in all areas as well as easy handling / Fast and simple conversion of the bundle configuration / Central panel for information and control functions Bundle foil folding and sealing Bundle configuration options 6

7 Technical specifications Converter Maximum output per min. Size range Counting quantity Raw material Reel dimensions Single packer Maximum output per min. Size range Packaging foil Label (opaque) Bundle packer Maximum output per min. Bundle length Bundle width Bundle height Bundle configuration Packaging foil Width Length Two 1, three or four-ply tissue Diameter Width Winding core inner diameter Packs of 10 handkerchiefs Pack length Pack width Pack height (compressed) Foil thickness PE Reel diameter Web width Winding core inner diameter Label length Label width Reel diameter Web width Winding core inner diameter Compressed Uncompressed 6 56 single packs Foil thickness PP Reel diameter Web width Repeat length Winding core inner diameter Standard size Compact size 4,600 sheets 4,000 sheets mm mm 5 15 sheets per pile g/m² (EN ) total weight µm (EN ) total thickness max. 1,800 mm mm 76 and 150 mm Standard size Compact size 460 packs 400 packs mm mm mm mm mm mm µm max. 500 mm mm 76 mm mm mm max. 380 mm mm mm Single stack Double stack 50 bundles 35 bundles mm mm mm mm mm mm mm mm Bundle width: 1 2 single packs back-to-back (double stack) Bundle length: 3 7 single packs side-by-side Bundle height: 2 4 single packs stacked µm max. 500 mm max. 510 mm mm mm General information Length Width Dimension and weight Height Net weight Connected load Compressed air 6 bar Noise emission According to specification EN Converter/Single packer Bundle packer 15,750 mm 8,150 mm 3,300 mm 22,300 kg 140 kva 20 kva 0.8 m³/min 0.5 m³/min db (A) depending on operator s position 1 reduced production speed All performance data published refers to the production of a defined reference product under certain circumstances reflecting a possible practice of use. The performances achieved in practice depend on a multitude of parameters which are beyond our control. This includes, amongst other factors, the condition of the raw materials to be processed, the shapes of the products, the air humidity and the ambient temperature. W+D reserves the right to make design changes and changes to the performance values. 7

Winkler + Dünnebier W+D Locations Winkler+Dünnebier GmbH Sohler Weg 65 56564 Neuwied Germany t. +49 2631 840 f. +49 2631 84577 info@w-d.

de Winkler+Dünnebier GmbH Location Sassenheim Jagtlustkade 5b 2171AG Sassenheim The Netherlands t. +31 713 321970 f. +31 713 012093 info.halm@w-d.de W+D North America Inc.

8 Winkler + Dünnebier W+D Locations Winkler+Dünnebier GmbH Sohler Weg Neuwied Germany t f info@w-d.de Winkler+Dünnebier GmbH Location Bad Oeynhausen Valdorfer Straße Bad Oeynhausen Germany t f info.ins@w-d.de Winkler+Dünnebier GmbH Location Sassenheim Jagtlustkade 5b 2171AG Sassenheim The Netherlands t f info.halm@w-d.de W+D North America Inc West 80 th Street Lenexa, KS USA t f info@wdnorthamerica.com W+D North America Inc. 899 Plank Road Duncansville, PA USA t f info@wdnorthamerica.com W+D Asia Pacific Sdn. Bhd (Co No: A) No: 860, 8th Floor, Block A2 Leisure Commerce Square No: 9, Jalan PJS 8/9, Petaling Jaya Selangor Malaysia t f info@w-d.com.my POEM PreOwnedEnvelopeMachines GmbH Sohler Weg Neuwied Germany t f info.poem@w-d.de w-d-poem.de BICMA Hygiene Technologie GmbH Basaltweg Mayen Germany t f mail@bicma.com bicma.com Winkler+Dünnebier-FLOWTOS-EN-11/18 w-d.de

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