ANAND ARC ANAND MELT-1

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Julius Horn
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1 ANAND MELT1 Descriptin Typical Applicatins Classificatins ANAND MELT1 is an agglmerated Flux designed fr Arc Welding f mild, medium and high tensile steels in cmbinatin with ANAND SAW1 (EL8) Grade wire, t yield weld metal with excellent chemical and mechanical prperties. The slag remval is easy and weld metal has a smth and shiny finish. Weld metal als f a radigraphic quality. ANAND MELT1 Flux in a cmbinatin with ANAND SAW1 Wire is suitable fr welding mild, medium and high strength steels. Extensively used in welding f thick plates. S.A.W Pipes, Girders, ff shre Platfrms and Machines Building applicatins etc. AWS/SFA 5.17 F7AZEL8 Typical weld metal Analysis (%) ANAND SAW1(EL8) Wire C Mn Si S P Mechanical Prperties ANAND SAW1 (EL8) Wire UTS YS Elngatin (%) (I4xd) CVN Impact : 55 N/mm : 45 N/mm : 6.0 : at RT 80 J Packing Specificatins Packed in Kraft Paper Bags with HDPE Lining frm inside. Redrying Instructins It is recmmended t redry the Flux at best results C fr hurs befre use fr 30, Kala Udyg, L.B.S. Marg, Bhandup, Mumbai anand@bm5.vsnl.net.in / sales@anandarc.cm Site : Mre than a Surce, a Slutin

2 ANAND MELT Descriptin Typical Applicatins Classificatins ANAND MELT is an agglmerated Flux designed fr Arc Welding f mild, medium and high tensile steels in cmbinatin with ANAND SAW (EH14) Grade wire, t give excellent mechanical 0 prperties and impacts dwn t L0 C with extreme resistance t cracking. Owing t insensitivity t rust, scale, primer n the surface t be welded, has excellent xray characteristics and slag remval. ANAND MELT Flux in a cmbinatin with ANAND SAW Wire is suitable fr welding medium and high strength steel. Extensively used in welding f Pressure Vessels, Ships Building, Earthmving Equipments, Machines Building Applicatins etc. AWS/SFA 5.17 F7AEH14 Typical weld metal Analysis (%) ANAND SAW(EH14) Wire C Mn Si S P Mechanical Prperties NAND SAW (Eh14) Wire UTS YS Elngatin (%) (I4xd) CVN Impact : 530 N/mm : 440 N/mm : 7 : 7 J at0 0 C Packing Specificatins Packed in Kraft Paper Bags with HDPE Lining frm inside. Redrying Instructins 0 It is recmmended t redry the Flux at 350 C fr hurs befre use fr best results.. 30, Kala Udyg, L.B.S. Marg, Bhandup, Mumbai anand@bm5.vsnl.net.in / sales@anandarc.cm Site : Mre than a Surce, a Slutin

3 ANAND MELT3 Descriptin ANAND MELT3 is an agglmerated aluminate rutile type flux. Relatively High Silicn pick up is achieved with the flux, when used with EL8 wire average Manganese pick up als results. ANAND MELT3 enables the use f very high speed welding with twin, tandm, and multiwire technique. The weld metal is nt susceptible t prsity when welded n wrk place cntaminated by rust, scale etc. It is particularly resistant t arc burn thrugh. Typical Applicatins General Classificatins Classificatins Typical weld metal Analysis (%) ANAND SAW1(EL8) Wire Mechanical Prperties ANAND SAW1 (EL8) Wire Packing Specificatins It is used fr welding general Structural Steels, Pressure Vessels, Pipe Steels as well as Fine Grain Steels, Biler Drums etc. On accunt f its gd slag detachability ANAND MELT3 is very cmmnly used fr welding fillets. ANAND MELT3 is particularly suited fr pipe welding with high speeds. This Flux can be welded n AC r DC up 1000 Amps (with single wire prcess). Basicity Index Granulmetry AWS/SFA F7AZEL8 C Mn Si S P UTS YS Elngatin (%) (I4xd) CVN Impact X150 B.S.S. : 560 N/mm : 460 N/mm : 5.0 : at RT 80 J Packed in Plythene Lined Hassian Bags f 5/50 Kg. Net. Redrying Instructins Flux shuld be kept dry. It is recmmended t redry the Flux at 350 C fr hurs befre use fr best results. 30, Kala Udyg, L.B.S. Marg, Bhandup, Mumbai anand@bm5.vsnl.net.in / sales@anandarc.cm Site : Mre than a Surce, a Slutin

4 ANAND MELT4 Descriptin ANAND MELT4 is an agglmerated aluminate basic type flux.silicn pick up is achieved frm the flux when used with EL8 wire adequate Manganese pick up als results. Typical Applicatins It is used fr welding general Structural Steels, Pressure Vessels, Pipe Steels as well as Fine Grain Steels, Biler Drums etc. This flux is particularly well suited fr twin, tandm, multi wire welding at high speed. ANAND MELT4 is mst suitable fr Narrw Gap Welding Applicatins. Prductin f large pipes especially spiral pipes is a typical applicatin f ANAND MELT4. On accunt f its gd detachability ANAND MELT4 is very cmmnly used in welding fillets. General Classificatins Classificatins Basicity Index Granulmetry AWS/SFA F7A4EL X150 B.S.S. Typical weld metal Analysis (%) ANAND SAW1(EL8) Wire Mechanical Prperties ANAND SAW1 (EL8) Wire Packing Specificatins C Mn Si S P UTS YS Elngatin (%) (I4xd) CVN Impact : 540 N/mm : 430 N/mm : 8 : at 40 C 40 J Packed in Kraft Paper Bags with HDPE Lining frm inside. Redrying Instructins Flux shuld be kept dry. It is recmmended t redry the Flux at 350 C fr hurs befre use fr best results. 30, Kala Udyg, L.B.S. Marg, Bhandup, Mumbai anand@bm5.vsnl.net.in / sales@anandarc.cm Site : Mre than a Surce, a Slutin

5 ANAND MELT5 Descriptin General Classificatins Classificatins ANAND MELT5 is a basic aluminate type flux which has very gd welding characteristics bth in single and multi wire system. It is weldable n bth AC & DC and can carry reasnably high currents. The flux being basic gives very lw Hydrgen and Oxygen cntents in weld metal and gives excellent impact values dwn t 40 C, 50 C. The required weld metal strength is achieved by selectin f suitable unallyed (plain) and allyed wires and the allying elements are btained mainly frm the wire. Basicity Index Granulmetry Current AWS 5.17 F6A4EL8 F7A4EM1K, F7A5EH14 AWS 5.3 F11A4EG X150 B.S.S. DC r AC Analysis (%) With Wire EL8 EM1K EH14 EF5 C Mn Si S P Cr 0.60 Ni.30 M 0.50 Mechanical Prperties With Wire EL8 EM1K EH14 EF5 TS N/mm YS N/mm Elng (L=4xd) CVN Impact in J 30 C 40 C 50 C Packing Specificatins Recmmendatins Packed in Kraft Paper Bags laminated frm inside f 5 Kgs. Nett. Flux shuld be kept dry. It is recmmended t redry the Flux at 350 C fr hurs befre use fr best results. 30, Kala Udyg, L.B.S. Marg, Bhandup, Mumbai anand@bm5.vsnl.net.in / sales@anandarc.cm Site : Mre than a Surce, a Slutin

6 ANAND MELT6 Descriptin Typical Applicatins Classificatins Typical weld metal Analysis (%) ANAND SAW1(EL8) Wire ANAND SAW3 (EL1K) Wire ANAND MELT6 is an agglmerated Flux designed fr submerged arc welding f medium and high tensile in cmbinatin with ANAND SAW1 (EL8). Grade Wire ANAND SAW3 (EM1K) wire t yield weld metal with excellent chemical and mechanical prperties with respect with impact values dwn t 0 C. The slag remval is easy and weld metal has smth and shiny finish,is als f radigrahic quality. ANAND MELT6 Flux is cmbinatin with ANAND SAW1 / ANAND SAW3. Wire suitable fr welding medium and high strength steels. Extensively used in welding f thick plates, S.A.W. Pipes. Grinders, Off Shre Platfrms, Penstck Shells and Machine Building applicatins etc. AWS : SFA 5.17 F7AOEL8/F7AEM1K C Mn Si S P Mechanical Prperties When Used with ANAND SAW1 (EL8) Wire ANAND SAW3 (EM1K) Wire UTS N/mm YS N.mm EL(%) CVN Impact 1=4xd) InJ At 0 C At 0 C 31 Packing Specificatins Packed in Kraft Paper Bags with HDPE Lining frm inside. Redrying Instructins It is recmmended t redry the Flux at 350 C fr hurs befre use fr best results. 30, Kala Udyg, L.B.S. Marg, Bhandup, Mumbai anand@bm5.vsnl.net.in / sales@anandarc.cm Site : Mre than a Surce, a Slutin

7 ANAND MELT7 Descriptin Typical Applicatins General Classificatins Classificatins Typical weld metal Analysis (%) When Used with ANAND SAW8(EL1) Wire ANAND MELT7 is an Aluminate Rutile based acidic type aggimerated. Its is the mst cmmn chice f peratrs fr variety f applicatins. This flux is mst suitable fr single pass weld. It may be used fr multipass welds fr the material belw 5mm thickness with Anand SAW8 (EL1) wire. This prevents cracking sensitivity due t excessive Basicity Index Granulmetry AWS/SFA 5 17 F7AOEL X150 B.S.S. C Mn Si S P Mechanical Prperties When Used with ANAND SAW8 (EL1) Wire UTS YS Elngatin (%) (I4xd) CVN Impact : 560 N/mm : 470 N/mm : 8 : At 0 C 7 J Packing Specificatins Packed in HDPE Lined Kraft Paper Bags f 5 Kgs. Redrying Instructins Flux shuld be kept dry. It is recmmended t redry the Flux at 350 C fr hurs befre use fr best results. 30, Kala Udyg, L.B.S. Marg, Bhandup, Mumbai anand@bm5.vsnl.net.in / sales@anandarc.cm Site : Mre than a Surce, a Slutin

8 ANAND MELT03M Descriptin Typical Applicatins ANAND MELT03M is basic type nnallyed agglmerated flux fr Arc Welding f Stainless Steel. It is ideal fr butt & fillet welding at current upt 900 Amp n a single wire. Slag detachability is excellent leaving a gd smth, bright bead surface finish. Basicity level prduces a lw cntent f micr slag inclusins and ensures very gd lw temperature fracture tughness prperties. Flux cntains apprpriate quantity f elements leads t gd crack resistibiilty f weld metal having apprpriate ferrite cntent. General Classificatins Basicity Index Granulmetry Current X100 B.S.S. DC r AC Chemical Cmpsitin (wt. %) With Wire ER308L ER316 ER316L ER347 C <0.030 <0.06 <0.03 <0.07 Cr Ni M.0.30 Nb >8 C Mechanical Prperties Wire Grade AWS ER308L ER316 ER316L ER347 Packing Specificatins Packed in Kraft Paper Bags with HDPE Lining frm inside. Net. Wt. 5 Kgs. Sr Status AW AW AW AW Tenisle Charpy V Ntch % Strength Impact Test Absbed Elngatin N.mm Energy in Jules >70 (0 C) >70 (0 C) >70 (0 C) >65 (0 C) Ferrite N Redrying Instructins Flux shuld be kept dry. It is recmmended t redry the Flux at 350 C fr 1 hur befre use fr best results. 30, Kala Udyg, L.B.S. Marg, Bhandup, Mumbai anand@bm5.vsnl.net.in / sales@anandarc.cm Site : Mre than a Surce, a Slutin

9 ANAND MELTSS3 Descriptin Typical Applicatins General Classificatins ANAND MELTSS3 is basic type nnallyed agglmerated flux fr Arc Welding f Stainless Steel. It is ideal fr butt & fillet welding at current upt 900 Amp n a single wire. Slag detachability is excellent leaving a gd smth, bright bead surface finish. Basicity level prduces a lw cntent f micr slag inclusins and ensures very gd lw temperature fracture tughness prperties. Flux cntains apprpriate quantity f elements leads t gd crack resistibiilty, gd mechanical prperties and gd crrsin resistibility f weld metal having apprpriate ferrite cntent. Basicity Index Granulmetry Current X100 B.S.S. DC r AC Chemical Cmpsitin (wt. %) With Wire ER308L ER316 ER316L ER347 C <0.030 <0.06 <0.03 <0.07 Cr Ni M Mechanical Prperties Packing Specificatins Wire Grade AWS Sr Status Tenisle Charpy V Ntch % Strength Impact Test Absbed Elngatin N.mm Energy in Jules ER308L AW >70 (0 C) ER316 AW >70 (0 C) ER316L AW >70 (0 C) ER347 AW >65 (0 C) Packed in Kraft Paper Bags with HDPE Lining frm inside. Net. Wt. 5 Kgs. Ferrite N Redrying Instructins Flux shuld be kept dry. It is recmmended t redry the Flux at 350 C fr 1 hur befre use fr best results. 30, Kala Udyg, L.B.S. Marg, Bhandup, Mumbai anand@bm5.vsnl.net.in / sales@anandarc.cm Site : Mre than a Surce, a Slutin

10 ANAND SAW1 Cpper Cated Slid Wire fr SA Welding Descriptin ANAND SAW1 is a cpper cated cntinuus slid wire fr Arc Welding (SAW) Typical Applicatins Classificatins Standard Wire Dia (mm) It is ideally suited fr cntinuus welding f Unallyed, Mild and Medium Tensile Steels, in cmbinatin with agglmerated Arc Welding Fluxes. Finds applicatin in the welding f cntinuusly welded pipes, thicker steel sectins, LPG cylinders etc. AWS/SFA A5.17 EL8 5.0, 4.0, 3.15,.5,.0 & 1.6 Wire Analysis (%) C Mn Si S P Cu 0.10 Max Max Max Max 0.35 Max Packing Specificatins Nrmally supplied as spls n Mild Steel Frmer with Nett. with 5 Kgs. wire can als supplied in steel bubbins & in sealed drums f apprx. 500 kgs. 30, Kala Udyg, L.B.S. Marg, Bhandup, Mumbai anand@bm5.vsnl.net.in / sales@anandarc.cm Site : Mre than a Surce, a Slutin

11 ANAND SAW Cpper Cated Slid Wire fr SA Welding Descriptin ANAND SAW is a cpper cated cntinuus slid wire fr Arc Welding (SAW). Typical Applicatins Classificatins It is ideally suited fr cntinuus welding f Medium and High Tensile Steels, In cmbinatin with agglmerated Arc Welding Fluxes. Finds applicatin in the welding f LPG/LNG Strage Tanks, Lw Temperature Service Equipments, Ships Building, Pressure Vessels etc. AWS/SFA A5 17 EH14 Standard Wire Dia (mm) 5.0, 4.0, 3.15,.5,.0 and 1.60 Wire Analysis (%) C Mn Si S P Cu Max Max Max 0.35 Max Packing Specificatins Nrmally supplied as spls n Mild Steel Frmer with Nett. wt. 5 Kgs. Wire can als supplied in sealed drums f apprx. 500 kgs. 30, Kala Udyg, L.B.S. Marg, Bhandup, Mumbai anand@bm5.vsnl.net.in / sales@anandarc.cm Site : Mre than a Surce, a Slutin

12 ANAND SAW3 Cpper Cated Slid Wire fr SA Welding Descriptin ANAND SAW 3 is a cpper cated cntinuus slid wire fr Arc Welding (SAW) Typical Applicatins Classificatins It is ideally suited fr cntinuus welding f all range f thickness f plates in cmbinatin with agglmerated Arc Welding fluxes giving excellent impact prperties and crack resistibility f welded metal. Finds applicatin in the welding f single and multi layer welding f Structural Steels, Ships Building, Offshre Structures thick Pressure AWS/SFA A5.17 EM1K Standard Wire Dia (mm) 5.0, 4.0, 3.15,.50 Wire Analysis (%) C Mn Si S P Cu Max Max 0.35 Max Packing Specificatins Nrmally supplied as spls n Mild Steel Frmer with Nett. wt. 5 Kgs. Wire can als supplied in sealed drums f apprx. 500 kgs. 30, Kala Udyg, L.B.S. Marg, Bhandup, Mumbai anand@bm5.vsnl.net.in / sales@anandarc.cm Site : Mre than a Surce, a Slutin

13 ANAND SAW7 Cpper Cated Slid Wire fr SA Welding Descriptin ANAND SAW7 is a cpper cated cntinuus slid wire fr Arc Welding (SAW) Typical Applicatins It is ideally suited fr cntinuus welding f Nn allyed Cnstructin Steels, Biler Plates, Fine Grained Steels, Ship Building Steels, Pipe Steels etc. Classificatins AWS : SFA A 5.17 EH10K Standard Wire Dia (mm) 5.0, 4.0, 3.15,.50 Wire Analysis (%) C Mn Si S P Cu Max 0.05 Max 0.35 Max Packing Specificatins Nrmally supplied as spls n Mild Steel Frmer with Nett. Wt. 5 Kgs.. Wire can als supplied in sealed drums f apprx. 500 kgs. 30, Kala Udyg, L.B.S. Marg, Bhandup, Mumbai anand@bm5.vsnl.net.in / sales@anandarc.cm Site : Mre than a Surce, a Slutin

14 ANAND SAW8 Cpper Cated Slid Wire fr SA Welding Descriptin ANAND SAW8 is a Cpper caled cntinuus slid wire fr Arc Welding (SAW) Typical Applicatins It is a lw carbn and lw manganese general purpse wire fr submerged arc welding. It is t be used with agglmerated submerged arc welding fluxes. It is suitable fr single r multipass weld. Classificatins AWS/SFA A5.17 EL1 Standard Wire Dia (mm) 5.0, 4.0, 3.15,.5,.0 AND 1.6 Wire Analysis (%) C Mn Si S P Cu Max Max Max 0.35 Max Packing Specificatins Nrmally supplied as spls n Mild Steel Frmer with Nett. Wt. 5 Kgs.. Wires can als supplied in sealed drums f apprx. 500 kgs. 30, Kala Udyg, L.B.S. Marg, Bhandup, Mumbai anand@bm5.vsnl.net.in / sales@anandarc.cm Site : Mre than a Surce, a Slutin

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