Coiled Tubing for Downhole Applications

Transcription

1 Coiled Tubing for Downhole Applications

2 Tenaris Tubular technologies. Innovative services. Tenaris is the leading global manufacturer and supplier of tubular products and services used in the drilling, completion and production of oil and gas and a leading supplier of tubular products and services used in process and power plants and in specialized industrial and automotive applications. Through our integrated global network of manufacturing, R&D and service facilities, we are working with our customers to meet their needs for the timely supply of high performance products in increasingly complex operating environments. Coiled Tubing for Downhole Applications Tenaris is the leading manufacturer of coiled tubing products worldwide. At our two plants in Houston we have been producing the finest grades of downhole tubing for the oil and gas industry since We offer a range of downhole products tailored to the specific demands of an expanding spectrum of downhole coiled tubing applications. From standard well workover and velocity / production strings to logging, drilling and special application strings with factory installed wireline, capillary tubes, or integral tools, Tenaris designs and builds the tubing string best suited to ensure the success of the project. Quality Today s oil and gas industry requires coiled tubing that meets the most complete quality standards. In addition to our Quality Assurance System (which includes ISO certification), Tenaris also ensures the supply of the highest quality coiled tubing products through the industry s first API 5ST certification. Coiled tubing drilling rig #1 located in Canada. Photo courtesy of Xtreme Coil Drilling

3 Slit master coils are ready for assembly. Applications The use of coiled tubing for oil and gas well service operations has increased significantly over the past 10 years. Tenaris provides coiled tubing for a variety of applications, including: Drilling: Coiled tubing has achieved great success performing reentry drilling, where a horizontal lateral is drilled in an existing well with a coiled tubing conveyed mud motor and bit. Coiled tubing reentry drilling can be performed through the existing production tubing and in an under balanced condition. Drilling new wells from the surface with larger 3-1/2 and 4-1/2 coiled tubing has been successful in certain markets, especially shallow gas wells in Canada. Logging/Perforating: Wireline cables installed inside coiled tubing allows the deployment of logging or perforating tools in highly deviated wells. Coiled tubing offers several advantages over traditional wireline methods, including enduring greater tensile and compressive forces and the ability to work in live wells. Fracturing: Coiled tubing has advantages over traditional methods when fracturing relatively shallow wells multiple zone completions. Coiled tubing can convey zonal isolation tools to pinpoint the fracture treatment and then the coiled tubing is used as the conduit for the fracturing fluid. The fracturing process can be repeated multiple times on a single coiled tubing run. Milling Frac Plugs: The large multistage fracture treatments that are common in horizontal shale gas completions require setting multiple frac plugs for zonal isolation. Coiled tubing, in conjunction with mud motor and bit assembly is then used to mill out the frac plugs and clean the wellbore. Cleanouts: Coiled tubing can be used to remove scale, produced sand, frac sand and debris from the wellbore. Coiled tubing is run into the wellbore, fluid is pumped down the coiled tubing and returns are circulated through the annulus. Coiled tubing can rig up and get to depth quickly without killing the well or pull the production tubing. Nitrogen Injection: Coiled tubing allows the injection of nitrogen at depth into a dead wellbore to displace the wellbore fluid with nitrogen. This lowers the bottom hole pressure and allows the well to resume flowing. Stimulation: Coiled tubing matrix stimulation treatments are designed to restore the natural permeability of the near-wellbore formation by injecting treatment fluids into the formation. Coiled tubing stimulation can be performed on live wells and combined with other operations such as nitrogen injection. Velocity Strings: Coiled tubing is run into an existing producing well to reduce the effective flow area to allow the natural reservoir pressure to lift water from the reservoir, allowing natural pressure to sustain production in mature producing wells. Electrical Submersible Pump (ESP) Installation: An ESP cable can be installed into the coiled tubing prior to deployment, enabling the coiled tubing to support the ESP cable, and facilitate the rapid deployment and retrieval of ESPs.

4 Setting Industry Standards Tenaris has been setting industry records since it began producing coiled tubing. Tenaris is the first API 5ST certified coiled tubing manufacturer, leading the standardization of the industry. Tenaris has a history of industry milestones, including one of the longest coiled tubing workstrings, stretching to 36,430 ft of 2" HS-80, as well as one of the heaviest coiled tubing workstrings, weighing 122,000 lbs of 2-7/8" HS-80. The coiled tubing produced by Tenaris is high frequency induction welded while stainless steel products are laser welded to ensure maximum precision and durability. Always under API 5ST product control, coiled tubing can be manufactured in a variety of grades and cleanliness levels with pressure ratings up to 15,000 psi. The base tube of HFI welded product is made from carbon steel in continuous coils. The tube is then heat-treated, spooled, hydrotested and prepared for shipping. Tenaris s HS-80 CRA is a laser welded product made from lean duplex stainless steel. MATERIAL SPECIFICATIONS Physical properties Minimum Yield Strength HV-70 (CT70) 70,000 HS-70 (CT70) 70,000 psi HS-80 CRA 80,000 psi HS-80 (CT80) 80,000 psi HS-90 (CT90) 90,000 psi HS-110 (CT110) 108,000 psi Chemical composition % Steel alloy description Maximum Yield Strength Minimum Tensile Strength Maximum Hardness (Rockwell) Carbon Manganese Phosphorus Sulfur Silicon Chromium Copper Aluminum Nickel Molybdenum 80,000 80,000 22C 0.15 max 1.20 max max 0.50 max 0.15 max 0.20 max 0.20 max 0.06 max 80,000 psi 22C range range max range range 0.40 max 0.25 max A-606 Type 4, Modified 110,000 psi 30 HRC 0.03 max range max range 1.0 max range 0.6 max UNS S ,000 psi 22C range range max range range 0.40 max 0.25 max A-606 Type 4, Modified 97,000 psi 22C range range max range range range max range range A-606 Type 4, Moly 115,000 psi 28C range 1.00 max max 0.40 max range 0.40 max 0.30 max range A-606 Type 4, Moly UHS * NOTE: CM = Continuously Milled Tubing; W = Butt Welded Tube Sections

5 Grade Material Below you will find the product specifications for each individual grade offered by Tenaris coiled tubes. HV-70 GRADE MATERIAL DIMENSIONS (inches) O.D SPECIFIED WALL SPECIFIED NOMINAL WEIGHT YIELD TENSILE INTERNAL YIELD INTERNAL CAPACITY BBL X 1000 FT EXTERNAL DISPLACEMENT BBL X 1000 FT ,900 24,100 27,400 33,300 37,800 39,300 44,700 45,300 51,500 21,600 27,600 31,300 38,100 43,200 45,000 51,100 51,800 58,900 12,300 11,400 9,600 10,800 8,200 9,300 7,200 8, HS-80 CRA GRADE MATERIAL O.D SPECIFIED DIMENSIONS (inches) WALL SPECIFIED WALL I.D. CALCULATED NOMINAL WEIGHT TUBE LOAD BODY (lbs) YIELD TENSILE INTERNAL PRESSURE (psi) HYDRO TEST 90% YIELD INTERNAL YIELD ,200 35,300 31,800 43,200 51,100 63,900 58,900 74,000 36,100 48,600 43,900 59,400 70,200 87,900 81, ,700 13,700 8,300 11,500 12,500 8,700 15,200 9,200 12,800 13,900 9,700 12,200 HS 80 CRA is designed to operate in the most critical environments.

6 ,500 18,900 20,100 21,400 22,300 24,100 25,800 27,400 28,900 30,900 32,900 35,200 37,500 41,400 27,000 29,400 31,400 33,300 35,300 37,800 43,200 46,100 51,000 54,700 58,100 34,600 37,000 39,300 41,700 44,700 47,600 51,200 54,700 60,600 65,200 69,400 45,300 48,100 51,500 55,000 59,200 63,300 70,200 75,600 80,600 66,000 71,100 76,100 84,700 91,300 97, ,000 94, , , , , , , , , , , ,700 20,000 21,600 23,000 24,400 25,400 27,600 29,400 31,300 33,100 35,300 37,600 42,900 47,300 30,900 33,500 35,800 38,100 43,200 46,000 49,400 52,700 58,300 62,600 66,400 39,500 42,200 45,000 47,600 51,100 54,400 58,500 62,500 69,300 74,500 79,300 51,800 54,900 58,900 62,800 67,600 72,300 80,300 86,400 92,100 75,500 81,300 87,000 96, , , , , , , , , , , , , , , , ,300 12,300 13,300 14,200 9,100 10,700 11,400 11,900 12,800 13,800 16,000 17,900 7,600 8,300 9,000 9,600 10,800 11,600 12,500 13,500 15,100 16,000 17,200 7,200 7,700 8,200 8,600 9,300 10,800 11,600 13,100 13,900 7,200 7,500 8,100 8,700 9,500 10,200 11,500 12,200 13,100 7,400 8,000 8,600 9,700 10,300 11,100 12,200 8,800 9,400 10,100 11,100 8,600 9,200 10,200 7,100 7,600 8,400 9,400 7, HS-70 GRADE MATERIAL DIMENSIONS (inches) TUBE LOAD BODY (lbs) INTERNAL PRESSURE (psi) INTERNAL YIELD MIN. WALL SPECIFIED YIELD MIN. TENSILE MIN. INTERNAL CAPACITY EXTERNAL DISSPLACEMENT NOMINAL WEIGHT O.D SPECIFIED

7 ,900 27,500 33,100 35,200 37,200 39,800 42,300 45,300 48,300 53,200 42,900 45,400 48,600 51,800 55,600 59,300 65,600 70,400 50,600 53,600 57,400 61,200 65,800 70,300 77,900 83,800 89,200 58,300 61,800 66,300 70,700 76,100 81,300 90,300 97, ,600 79,500 84,900 91,400 97, , , , , , , , , , , ,100 27,900 29,600 35,700 37,900 40,100 42,900 45,600 48,800 52,000 57,300 43,500 46,200 48,900 52,400 55, ,900 70,700 75,800 54,500 57,800 61,900 66,000 70,900 75,800 84,000 90,300 96,100 62,800 66,600 71,400 76,200 82,000 87,700 97, , ,600 85,700 91,500 98, , , , , , , , , , , , , , ,000 18,200 13,800 14,700 15,300 16,500 17,700 19,100 20,600 23,000 11,500 12,300 12,800 13,800 16,100 17,300 19,400 20,600 10,600 11,900 12,800 13,900 16,800 17,800 19,200 9,300 9,600 10,400 11,200 12,200 13,100 14,800 15,700 16,900 8,800 9,500 10,300 11,100 12,500 13,300 14,300 10,100 11,300 12,100 13,000 9,200 10,400 11,900 9,800 DIMENSIONS (inches) TUBE LOAD BODY (lbs) INTERNAL PRESSURE (psi) INTERNAL YIELD MIN. WALL SPECIFIED YIELD MIN. TENSILE MIN. INTERNAL CAPACITY EXTERNAL DISSPLACEMENT NOMINAL WEIGHT O.D SPECIFIED HS-90 GRADE MATERIAL

8 HS-110 GRADE MATERIAL DIMENSIONS (inches) NOMINAL WEIGHT TUBE LOAD BODY (lbs) INTERNAL PRESSURE (psi) INTERNAL CAPACITY EXTERNAL DISSPLACEMENT O.D SPECIFIED WALL SPECIFIED YIELD MIN. TENSILE MIN ,400 63,300 67,900 72,500 80,100 86,000 91,400 70,200 74,800 80,400 85,900 95, , ,000 81,000 86,400 93,000 99, , , , , , , , , ,000 62,100 66,100 71,000 75,700 83, ,500 73,400 78,200 84,100 89,800 99, , ,900 84,700 90,300 97, , , , , , , , , , ,000 INTERNAL YIELD MIN. 16,900 18,200 19,700 21,200 23,700 25,200 27,000 14,500 15,600 17,000 18,300 20,500 21,800 23,400 12,800 13,700 16,100 18,000 19,200 20,600 11,600 12,600 13,600 15,300 16,300 17,

9 HS-80 GRADE MATERIAL ,000 21,600 23,000 24,400 25,400 27,600 29,400 31,300 33,100 35,300 37,600 42,900 47,300 30,900 33,500 35,800 38,100 43,200 46,000 49,400 52,700 58,300 62,600 66,400 39,500 42,200 45,000 47,600 51,100 54,400 58,500 62,500 69,300 74,500 79,300 51,800 54,900 58,900 62,800 67,600 72,300 80,300 86,400 92,100 75,500 81,300 87,000 96, , , , , , , , , , , , , , , ,000 22,000 23,800 25,300 26,800 28,000 30,300 32,400 34,400 36,400 38,900 41,300 44,300 47,200 52,000 34,000 36,900 39,400 41,900 44,400 47,500 50,600 54,300 58,000 64,100 68,800 73,100 43,500 46,500 49,500 52,400 56, ,300 68,700 76,200 81,900 87,200 57,000 60,400 64,800 69,100 74,400 79,500 88,300 95, ,300 83,000 89,400 95, , , , , , , , , , , , , , , , , ,900 14,100 15,200 16,200 10,400 11,400 12,200 13,100 13,600 14,600 15,700 17,000 18,300 20,400 8,700 9,500 10,200 11,400 12,300 13,200 14,300 15,400 17,300 18,300 19,600 8,200 8,800 9,400 9,800 10,600 11,400 12,300 13,300 15,900 17,000 8,300 8,600 9,300 10,000 10,800 11,700 13,100 14,000 15,000 8,400 9,200 11,100 11,800 12,700 14,000 10,100 10,700 11,500 12,700 9,800 10,600 11,600 8,100 8,700 9,600 10,800 8, DIMENSIONS (inches) TUBE LOAD BODY (lbs) INTERNAL PRESSURE (psi) INTERNAL YIELD MIN. WALL SPECIFIED YIELD MIN. TENSILE MIN. INTERNAL CAPACITY EXTERNAL DISSPLACEMENT NOMINAL WEIGHT O.D SPECIFIED

10 For contact information, please visit our website: COILED TUBES (1) tel (1) fax Version 02 / December Follow us on Tenaris has produced this brochure for general information only. While every effort has been made to ensure the accuracy of the information contained within this publication, Tenaris does not assume any responsibility or liability for any loss, damage, injury resulting from the use of information and data herein. Tenaris products and services are only subject to the Company s standard Terms and Conditions or otherwise to the terms resulting from the respective contracts of sale, services or license, as the case may be. The information in this publication is subject to change or modification without notice. For more complete information please contact a Tenaris s representative or visit our website at This brochure supersedes Version 02 / February Tenaris All rights reserved.