THE WIDEST RANGE OF BULK MATERIALS HANDLING PRODUCTS

Transcription

1 ANTI-WEAR PRODUCTS & ENGINEERING PLASTICS PARTS FOR SIEVES & SCREENS SCREW CONVEYOR THE WIDEST RANGE OF BULK MATERIALS HANDLING PRODUCTS DRAG CONVEYOR BELT CONVEYOR Bucket Elevator Components Belt Conveyor Components Drag Conveyor Components Screw Conveyor Components Anti-wear Products & Engineering Plastics Parts For Sieves & Screens Prime Manufacturing Pty Ltd

2 Prime Australia Prime Canada Fully owned Manufacturing facility in China Company Overview Prime Manufacturing Pty Ltd is a quality supplier and manufacturer of bulk materials handling components for bucket elevators, belt conveyors, chain conveyors, screw conveyors. Prime also supplies Anti-wear and other products. It is a privately owned Australian company who is specialised in providing technical services for bulk material handling industry. With affiliates across Asia & North America, Prime is aiming to provide one-stop shop for its customers. Prime operates and owns several manufacturing facilities in China. The combined annual production exceeds 9 million plastic elevator buckets, 3 million steel elevator buckets, 30 million elevator bolts, 1 million square metres of conveyor belts and elevator belts, 100,000 impact bars, 500,000 conveyor idlers, 7,000 tons of screw flights, 100,000 metres of conveyor chains, 800 tons of engineering plastics and 30 million sieve cleaning parts. Prime has sufficient supply of stock, which allows us to meet customer s needs in minimum delivery periods. Also, we have expertise to provide customization, resulting in ensured efficiency and productivity. Prime employs staffs that offer over 30 years of combined industry experience in the bulk materials handling & engineering plastics fields. This experience ensures Prime to be able to provide the best products and solutions to customers at the most competitive prices. 01

3 CONTENTS Bucket Elevator Components 03 Screw Conveyor Components Plastic Elevator Bucket Steel Bucket PVC Solid Woven Elevator Belt Rubber Elevator Belt Pulley Slide Lagging Bucket Elevator Bolt Sets Belt Fastener Continuous Screw Flights Sectional Screw Flights Reinforced Screw Flights Continuous Screw Flights With Equal Thickness In Inner And Outer Edge Conveyor Screws and Drilling Augers Plastic Elevator Bucket Steel Bucket PVC Solid Woven Elevator Belt Rubber Elevator Belt Pulley Slide Lagging Bucket Elevator Bolt Sets Belt Fastener Belt Conveyor Components 25 ANTI-WEAR PRODUCTS & ENGINEERING PLASTICS Conveyor Belts With Flat Surface Patterned Conveyor Belt Endless Belt Impact Bar Belt Conveyor Rollers UHMWPE Sheet PU Sheet and Roll HDPE Sheet PTFE Sheet Drag Conveyor Components 41 Parts For Sieves & Screens Roller / Bush Chain 62 Sieve Cleaners 46 Welded Steel Chain 63 Pan Cleaners 47 Drop Forged Chain 63 Sieve Cleaning Balls 48 Sprocket 49 Plastic Flight Attachment 49 Guide Rail 50 Nylon Gear & Wheel

4 Elevator Buckets Measure an Elevator Bucket & Product Usage Recommendations Over 12 different bucket models and nearly 400 sizes in variety materials, fully covering agricultural and industrial applications. Interchangeable with the products of other international companies. Unique bucket design with multiple patents. Most competitive price. Bucket Material Options Material Mild Steel Stainless Steel HDPE Nylon 6 Reinforced Nylon Cost Wear Resistance Impact Resistance FDA Food Approved Max Working Continuous PU Note: 1. AA type bucket sizes are based on Nylon. All other type of bucket sizes are based on HDPE. Nylon and PU bucket size are approximately 2% larger than HDPE material bucket. 2. Mounting hole dimensions of DM, EU type bucket are strictly according to our size tables, and we can customize mounting holes for all other types of buckets. 3. Recommended bucket spacing for DM type bucket is C+2mm; all other bucket types are C+10mm. Actual spacing may adjust then. 4. For engineering purposes, Prime recommends using + 10% for applicable designing capacity. Elevator Bucket Venting Venting holes on buckets improve airflow in elevator bucket to assist in materials filling and discharge. When materials entering empty bucket, air flows out from the bucket through venting holes allowing for a more complete fill. When discharge materials, air flows into the bucket through venting holes and pushes materials out of the bucket which facilitate complete discharge of bulk materials. Max Working Peak Venting Hole Options: Venting holes available in various modes, customization also available upon customer s drawing/specifications. Mild Steel Stainless Steel HDPE Nylon Reinforced Nylon PU Suitable for elevating sharp pieces, high bulk density materials, or materials under high temperature circumstances. Corrosion resistant and heat resistant,also suitable for food industry. Suitable for handling feed, grains, and food products. High impact and abrasion resistance, better heat resistance and well suited for handling hot, abrasive and sticky materials. Even better impact and abrasion resistance than Nylon 6. Working well under high temperature. Extremely high abrasion resistance, tough and flexible. Suitable for handling sharp abrasive and sticky materials. Model Mode 1 Mode 2 Mode 3 Mode 4 Customization Pattern Hole Image One row center to center distance 80mm One row center to center distance 40mm Two rows center to center distance 40mm Base on mode 3, add venting holes on side walls 7mm 7mm 7mm 7mm Customize holes 04 HOTLINE +(03)

5 King Series Heavy Duty Bucket (DK, SK) Imperial DK Heavy Duty Bucket: HDPE / Nylon / PU High strength deep bucket for agricultural application. Optimized Design Longer Life Improved Customer Value Reinforced walls, extra thick corners, even thicker front lip designed for extreme high strength, excellent abrasion resistance and outstanding material discharge performance. Better design in extremely thick structure makes King Series buckets the most durable buckets. Substantially reduce down-time at sites; therefore minimize maintenance costs. Bucket Dimension Mounting Holes Capacity (L) Model Length A Proj. B Depth C From Top D Hole Centres E No. of Holes Hole (Z-Y) (Z-Y)+10% DK7X DK8X DK9X DK10X DK11X DK12X DK8X DK9X DK10X DK11X DK12X DK13X DK14X DK10X DK11X DK12X DK13X DK14X DK15X DK16X DK11X The King Temperament In Plastic Buckets DK12X DK13X DK14X DK15X DK16X DK18X DK20X DK22X DK24X DK16X HOTLINE +(03)

6 Bucket Dimension Mounting Holes Capacity (L) Bucket Dimension Mounting Holes Capacity (L) Model Length A Proj. B Depth C From Top D Hole Centres E No. of Holes Hole (Z-Y) (Z-Y)+10% Model Length A Proj. B Depth C From Top D Hole Centres E No. of Holes Hole (Z-Y) (Z-Y)+10% DK20X DK DK22X DK DK23X DK DK24X DK25X DK26X DK27X DK28X DK DK DK DK DK DK Metric DK Heavy Duty Bucket: HDPE / Nylon /PU High strength deep bucket for agricultural application. SK Heavy Duty Bucket: HDPE / Nylon / PU High strength shallow bucket for agricultural application. Model Bucket Dimension Mounting Holes Capacity (L) Length A Proj. B Depth C From Top D Hole Centres E No. of Holes Hole (Z-Y) (Z-Y)+10% DK Model Bucket Dimension Mounting Holes Capacity (L) Length A Proj. B Depth C From Top D Hole Centres E No. of Holes Hole (Z-Y) (Z-Y)+10% DK SK DK SK DK SK DK SK DK SK DK SK DK SK DK SK DK SK DK SK DK SK DK SK DK SK DK SK HOTLINE +(03)

7 Bucket Dimension Mounting Holes Capacity (L) Bucket Dimension Mounting Holes Capacity (L) Model Length A Proj. B Depth C From Top D Hole Centres E No. of Holes Hole (Z-Y) (Z-Y)+10% Model Length A Proj. B Depth C From Top D Hole Centres E No. of Holes Hole (Z-Y) (Z-Y)+10% SK D13X SK D14X SK D9X6-1/ SK D11X6-1/ D10X D11X D12X D Type Heavy Duty Bucket: HDPE / Nylon / PU D13X D13X7A High strength deep bucket for agricultural application. D14X D15X D16X D10X D11X D12X D12-1/2X D13X D14X D14X8/B D14-1/2X Model Bucket Dimension Mounting Holes Capacity (L) Length A Proj. B Depth C From Top D Hole Centres E No. of Holes Hole (Z-Y) (Z-Y)+10% D3X D4X D5X D6X D7X D15X D16X D16X8/B D18X D18X8/B D20X D22X D16X D24X D6X D7X D8X D9X D10X D11X D12X D8X D9X D9X6A D10X D11X HOTLINE +(03)

8 M Type Bucket: HDPE / Nylon / PU EU Type Bucket: HDPE / Nylon / PU Mid-deep bucket for agricultural application, suitable for variety of elevators with broader elevating speed range and larger elevating capacity. Shallow bucket for agricultural application. Model Bucket Dimension Mounting Holes Capacity (L) Length A Proj. B Depth C From Top D Hole Centres E No. of Holes Hole (Z-Y) Total Level (X-Y) M M M M M M Model Bucket Dimension Mounting Holes Capacity (L) Length A Proj. B Depth C From Top D Hole Centres E No. of Holes Hole (Z-Y) Total Level (X-Y) M M M M M M M M M DM Type Bucket: HDPE / Nylon M For low speed agricultural bucket elevators and materials which require gentle handling. Bucket Dimension Mounting Holes Capacity (L) Model Length A Proj. B Depth C From Top D Hole Centres E No. of Holes Hole (Z-Y) Total Level (X-Y) DM DM DM DM HOTLINE +(03)

9 Model Bucket Dimension Mounting Holes Capacity (L) Length A Proj. B Depth C From Top D Hole Centres E No. of Holes Hole (Z-Y) Total Level (X-Y) DM DM AA Type Industrial Bucket: HDPE/Nylon AA type plastic bucket is designed to replace traditional steel bucket. Well suited for conveying ore, sand, gravel, coal, fertilizer, clay, salt, limestone, cements etc. DM DM DM DM DM DM DM DM DM DM4721G Model Bucket Dimension Capacity (L) Length A Proj. B Depth C (Z-Y) (Z-Y)+10% Note: marked size buckets come with higher mounting holes and side wall. AA4X AA5X AA6X AA7X AA7X AA8X DL Type Bucket: PP / Nylon Specially designed for chain conveyors with horizontal and vertical transmission. Suitable for materials which require gentle handling and easy filling/discharging. AA9X AA9X AA10X AA11X AA12X AA12X AA14X AA14X AA16X AA18X AA18X AS13X AS18X Model Bucket Dimension Capacity (L) Length A Proj. B Depth C (Z-Y) Note DL DL DL DL DL DL DL DL Please consult our sales for bucket installation dimensions. 14 HOTLINE +(03)

10 SM Type Steel Bucket: Carbon Steel/Stainless Steel SS Type Steel Bucket: Carbon Steel/Stainless Steel Mid-deep seamless pressed steel buckets without welds or joints. Smooth inner and outer surface facilitate materials discharging. Excellent overall strength. Shallow seamless pressed steel buckets without welds or joints. Smooth inner and outer surface facilitate materials discharging. Excellent overall strength. Bucket Dimension Mounting Holes Capacity (L) Bucket Dimension Mounting Holes Capacity (L) Model Length A Proj. B Depth C Thickness From Top D Hole Centres E No. of Holes Hole (Z-Y) Total Level (X-Y) Model Length A Proj. B Depth C Thickness From Top D Hole Centres E No. of Holes Hole (Z-Y) Total Level (X-Y) SM SS SM SS SM SS SM SS SM SS SM SM SM SM SM SM SM SS SS SS SS SS SS SS SM SS SM SS SM SS SM SM SM SM SM SM SM SM SM SM SM SM HOTLINE +(03)

11 Fabricated Steel Bucket: Carbon Steel/Abrasion Resistant Steel/Stainless Steel We customize this product according to customer s different requests on specifications and materials, therefore offering enormous variety of designs. The following diagrams show 3 typical bucket structures that we recommend. WD(Deep Bottom)Series WS(Shallow Bottom)Series WM(Continuous Discharge)Series Cover Performance Item Unit Value Tensile Strength MPa 15.0 Break % 300 Abrasion Loss mm Bending Test Flammability No crack under 2.5 million times of bending Persistence of flame 6S, no persistence of after glow Electric Conductivity Ω Surface 3X10 8 (customize upon request) Note: 1. Customized cutting is available from full-size belt. 2. Hole punching service available according to customer s drawing/ specification. PVC Solid Woven Elevator Belt Rubber Elevator Belt FRASOR Rubber Elevator Belt PVC Top Cover Woven Carcass PVC Bottom Cover 1. Solid woven carcass completely solve the problem of ply separation and belt delamination. 2. High resistance to oil, grease, chemicals, corrosion,flame, abrasion with anti-static properties. 3. Consists of tight woven carcass with resilient PVC cover. Prevent the bolts from penetrating the belt and secure the fixation between buckets and belt. 4. Flexibility allows the belt running along elevator pulley smoothly and avoid belt mistracking. High performance elevator belt which is widely used in feed and grain industry under severe conditions. Consists of flame-retardant, anti-staticand high grade oil-resistant rubber cover with low-elongation and high-elasticity EP (polyester warp and polyamide weft) carcass. Belt Specifications Carcass Cover Thickness (Top/Bottom) mm Color Ply Total Tensile Strength N/mm Elongation at 10% Rated Load % Adhesion Strength N/mm Ply to Ply Cover to Ply Temperature Range EP /1.6 Black ~+70 EP /1.6 Black ~+70 Specification EP200 2/2 Black ~+70 EP250 2/2 Black ~+70 Color Tensile Strength N/ mm Rated Load % Cover to Carcass Adhesion Strength N/ mm Working Temperature PVC230 Blue ~+85 Cover Rubber Specifications PVC400 Blue ~+85 Index Unit Value PVC520 Blue ~+85 Strength MPa 15.0 PVC640 Blue ~+85 Elongation at Break % HOTLINE +(03)

12 Abrasion Loss mm Electric Conductivity Ω Surface Resistance 3x10 8 Oil Resistance (Plant Oil, 70 * 72h) % Volume Expansion 50 Ignitability and Flame Propagation Persistence of flame 30s, no persistence of after glow Customized Rubber Elevator Belt For all the belt specifications and properties that are not found above, we can customize the product upon customer s request. Parts for Pulley Lagging Lagging Pad Inclined Lagging Pad Double Retainer Single Retainer Hole Punching Service Hole punching service available according to customer s drawing/specification. Name Width Thickness Length B H H1 H2 L Pulley Slide Lagging Superior Traction: The diamond shape and Z shape groove on the surface greatly increases the friction/traction between pulley and belt. Therefore, less slipping and better driving performance. Lagging Pad SRS Lagging Pad SRS Inclined Lagging Pad SRE Double Retainer SFK Single Retainer SFA Note: Cut to size available for length (L) upon customer s request. How to Order Self-Cleaning: Foreign matter discharge itself through the double chevron groove on the pulley lagging surface and the gap between laggings. This structure ensures no material build-up so that the belt is easy to track and runs steady. Protect the pulley face and belt cover from damage and increase the service life. Self-Cooling: The ventilation and heat dissipation improved through the double chevron groove on the pulley lagging surface and the gap between laggings. Reduced temperature of both belt cover and pulley face result in better performance and longer life. Broad application range: Can be fitted in all types of pulley with different diameters as long as the static balance is reached. 1. Calculate Pulley without lagging: Pulley diameter without lagging = Overall pulley diameter - twice the lagging pad thickness (H); If it is inclined lagging pad, use H2 as lagging pad thickness. 2. Complete Set Solutions: Our engineer team will come up with the solution of pulley static-balance based on the pulley diameter without lagging and the required length (L). We can also meet requirements according to customer s personalized specification/design 3. Requirement of crowned face pulley: If the pulley face without lagging is crowned, use SRS15 or SRS19 lagging pads. If the pulley without lagging is flat face and the face length is less than 750m, use two inclined lagging pads (SRE19)at both sides and one flat lagging pad (SRS19) in the middle. The three lagging pads need to be in the same line and the thickness (H) of the inclined lagging pads at both outer edges are 13mm, so that the pulley face with lagging is trapezoidal crowned. Selection of materials: Two types of materials are available to choose: (1) General Purpose: High-elasticity, abrasion resistant, oil-resistant, anti-static material which is widely used for grain handling and other general purposes. (2) Flame Retardant Type: High abrasion resistant, flame retardant, oil-resistant and anti-static. Meet the safety requirements of underground mining industry. Easy to maintain: Replace the slide lagging without removing the pulley from the conveyor system and extra rubber fabricating. Simply slide out old lagging, slide in new lagging and resume operation. Reduce the shutdown time and maintenance cost dramatically and translate into high productivity. 20 HOTLINE +(03)

13 Installation Step 1. Based on the number of lagging pads required, mark the installation positions of the lagging pads on the pulley evenly. 2. Weld or bolt the first retainer onto the marked position (make sure the retainer is parallel to the axial line of the pulley). See image Slide the lagging pad into the first installed retainer, and then based on the corresponding position, weld or bolt the second retainer on the other side of the pad. Repeat this step until installing all retainers and pads. See image 2, 3, After installing the pad into the retainer, please also install two fixtures at both ends of the pads to prevent the pads from sliding out of the retainer, 5. There is a spacing between adjacent single retainers that offered by our engineering team. All the single retainers need to be installed according to the equal spacing. See image Simply take out the old slide pads and insert the new ones, then put the fixtures back and retighten the slide pads again. See image 6. Euro Bolt Head Material: Carbon Steel (Zinc Plated) Strength Grade: 5.6 Thread Manufacturing Precision: 6g Length 20mm 25mm 30mm 35mm 40mm 45mm 50mm 60mm 70mm Nominal Weight (kg/100pcs) M M M M Images Bolt Parts Image 1 Image 2 Image 3 Domed Washer Large Flat Washer Material: Carbon Steel (Zinc Plated), Stainless Steel Material: Carbon Steel (Zinc Plated), Stainless Steel Image 6 Image 5 Image 4 Bucket Elevator Bolt Sets Outer Thickness Nominal Weight Metric Imperial mm mm kg/100pcs M6 1/ M8 5/ M10 3/ M12 1/ / Outer Thickness Nominal Weight Metric Imperial mm mm kg/100pcs M6 1/ M8 5/ M10 3/ M12 1/ Fang Bolt Material: Carbon Steel (Zinc Plated), Stainless Steel Strength Grade: 4.8 Thread Manufacturing Precision: 6g Length Flat Washer Spring Washer Metric Imperial Head 25mm 30mm 35mm 40mm 45mm 50mm / / / / 4 2 Nominal Weight (kg/100pcs) M6 1/ M8 5/ M10 3/ M12 1/ Note: means the specific sizes are available in stainless steel as well;other sizes can be manufactured in stainless steel upon request. Material: Carbon Steel (Zinc Plated), Stainless Steel Outer Thickness Nominal Weight Metric Imperial mm mm kg/100pcs M6 1/ M8 5/ M10 3/ M12 1/ Material: Manganese Steel (Zinc Plated), Stainless Steel Elasticity Test under the Load Thickness Nominal Weight Metric Imperial N mm kg/100pcs M6 1/ M8 5/ M10 3/ M12 1/ HOTLINE +(03)

14 Hexagon Nut Nyloc Nut Material: Carbon Steel (Zinc Plated), Stainless Steel Material: Carbon Steel (Zinc Plated), Stainless Steel Thickness Nominal Weight Metric Imperial mm kg/100pcs Thickness Nominal Weight Metric Imperial mm kg/100pcs BELT CONVEYOR M6 1/ M6 1/ M8 5/ M8 5/ M10 3/ M12 1/ Belt Fastener S1 S2 Material: Carbon Steel M10 3/ M12 1/ S4 S5 Material:Carbon Steel (Zinc Plated), Stainless Steel Conveyor Belts With Flat Surface Patterned Conveyor Belt Endless Belt Impact Bar Belt Conveyor Rollers BELT CONVEYOR S2 S4 S5 S1 and Rated Strength S1 S2 S4 S5 Rated Strength (kn/m) Bolt (8.8 grade) M10 M10 M12 M16 93mm Belt Fastener Fastener Bolt Elevator Belt 10mm ~ 20mm 45mm 5mm ~ 10mm B(Belt Width) Belt Fastener Installation Diagrams 93mm 110mm B(Belt Width) Belt Fastener Fastener Bolt Elevator Belt 10mm ~ 20mm 45mm B(Belt Width) 5mm ~ 10mm Belt Fastener Fastener Bolt Elevator Belt 5~10mm 10~20mm 48mm 110mm 24 HOTLINE +(03) S1, S2 Type S4, S5 Type B(Belt Width)

15 Cotton Conveyor Belt Covering Rubber FABRIC with Rubber Polyester Conveyor Belt Application Application BELT CONVEYOR 1. Cotton (Polyester Cotton) canvas woven carcass consists of cotton fiber in both warp and weft directions; 2. Superior flexibility and troughability with low cost. Technical Requirements Comply with CEMA/RMA AS GB standards for rubber conveyor belt. Overall Specifications 1. Mainly used in short/medium-distance conveying. Suitable for conveying small/ medium particles and powder-like materials such as wood chips, grains, coal, cement etc. 2. Working Temperature: -30 ~ Canvas woven carcass consists of polyester warp and polyamide weft. The belt contains low elongation (in warp) and good troughability (in weft) features. 2. Good water-resistance. No strength loss in wet condition. The belt will not get mouldy. 3. High strength, fatigue resistant, impact resistant, anti-tearing, long service life. Technical Requirements Comply with CEMA/RMA AS GB standards for rubber conveyor belt. Overall Specifications 1. Widely used in long-distance conveying with heavy-duty materials. 2. Impact resistant and anti-tearing belt is normally used to handle highdensity materials in conveyor loading points or transfer points where the drop height are more than one meter. BELT CONVEYOR Item Unit Index Value Carcass Material Cotton CC-56, Polyester Cotton TC -70 No. of Plies 2~6 Tensile Strength N/mm 112 ~ % Tensile Strength % 4 Adhesion Strength Carcass Ply to Carcass Ply N/mm 3.2 Cover to Carcass Ply N/mm 2.7 Width mm 300 ~ 1800 Length m 250 Adhesion Strength Item Unit Index Value Carcass Material No. of Plies EP80 ~ EP400 2~6 Tensile Strength N/mm 160 ~ % Tensile Strength % 2 Carcass Ply to Carcass Ply N/mm 4.5 Cover to Carcass Ply N/mm 3.5 Width mm 300 ~ 1800 Length m 250 Cover Rubber Properties Cover Rubber Properties Type Tensile Strength Break Abrasion Loss MPa % mm 3 Type Tensile Strength Break Abrasion Loss MPa % mm 3 Normal Condition Heavy Abrasive Condition Heavy Tearing Condition Normal Condition Heavy Abrasive Condition Heavy TearingCondition (03) HOTLINE 27

16 NN Fabric with Rubber Nylon Conveyor Belt Covering Rubber Flame Retardant Conveyor Belt Application Application BELT CONVEYOR 1. Canvas woven carcass consists of nylon fabric in both warp and weft directions. Good troughability. 2. Good flexibility and elasticity, works well with all types of trough rollers. 3. High strength, fatigue resistant, impact resistant, anti-tearing, long service life. Technical Requirements Comply with CEMA/RMA AS GB standards for rubber conveyor belt. 1. Widely used in long distance and heavy-duty conveying with loose density and medium/small particle size materials. 2. Impact resistant and anti-tearing belt is normally used to handle high-density (>2.5 ton/m 3 )and large particle size materials in conveyor loading points or transfer points where the drop height are more than one meter. 1. The belt is flame retardant with specially treated belt carcass. 2. Cover rubber has good abrasion resistant and anti-static features. Technical Requirements Comply with CEMA/RMA AS GB standards for rubber conveyor belt. Overall Specifications Suitable for conveying materials that require flame resistance and static conductivity under high-level safety requirements. BELT CONVEYOR Overall Specifications Adhesion Strength Item Unit Index Value Carcass Material No. of Plies NN80 ~ NN400 2~6 Tensile Strength N/mm 160 ~ % Tensile Strength % 2 Carcass Ply to Carcass Ply N/mm 4.5 Cover to Carcass Ply N/mm 3.5 Adhesion Strength Item Unit Index Value Carcass Material No. of Plies Cotton CC, Polyester Cotton TC, Polyester EP, Nylon NN 2~6 Tensile Strength N/mm 160 ~ % Tensile Strength % 4 CC, TC EP, NN Carcass Ply to Carcass Ply N/mm 3.2 Cover to Carcass Ply N/mm 2.7 Carcass Ply to Carcass Ply N/mm 4.5 Cover to Carcass Ply N/mm 3.5 Width mm 300 ~ 1800 Width mm 300 ~ 1800 Length m 250 Length m 250 Cover Rubber Properties Cover Rubber Properties Type Tensile Strength Break Abrasion Loss MPa % mm 3 Type Tensile Strength Break Abrasion Loss MPa % mm 3 Normal Condition Heavy Abrasive Condition Normal Condition Heavy Abrasive Condition Heavy Tearing Condition (03) HOTLINE 29

17 Flame Retardant and Anti-Static Cover Rubber Properties Type K2 Flame Retardant K3 Type Tensile Strength Break Abrasion Loss Volume Change MPa % mm 3 % Duration of Visible Flame The overall persistence of flame of 6 samples with rubber cover does not exceed 45 seconds;the persistence of flame of any single sample does not exceed 15 seconds. The average persistence of flame of 3 samples with rubber cover should not exceed 60 seconds. Moderate Oil Resistant (MOR) Superior Oil Resistant (SOR) Anti-Static Re-ignition Surface Resistance Ω No persistence of after glow for any samples. Note: Test is performed by using #3 oil (Test duration 72 hours, test temperature at 70 ). Moderate Oil Resistant:suitable for wood oil, grain oil, animal oil, vegetable oil etc.superior Oil Resistant: suitable for mineral oil, heavy oil, anti-rust oil, engine oil etc. BELT CONVEYOR Oil Resistant Conveyor Belt 1. Carcass can be made from Polyester EP, Nylon NN, Cotton CC, or Polyester Cotton TC. 2. The different features of oily materials determine the selection of rubber cover. The correct selection of cover will lead to longer belt service life. Application Mainly used in conveying different oily material at vegetable oil plant, mineral oil plant etc. Acid-Alkali Resistant Conveyor Belt 1. Carcass can be made from Polyester EP, Nylon NN, Cotton CC, and Polyester Cotton TC. 2. Good overall adhesiveness, excellent physical and chemical corrosion resistance. Application Mainly used in conveying acid or alkali material at chemical factory, fertilizer factory, paper mill, mining plant etc. BELT CONVEYOR Technical Requirements Comply with ASTM and GB standards for rubber conveyor belt. Overall Specifications Technical Requirements Comply with CEMA/RMA AS GB standards for rubber conveyor belt. Overall Specifications Adhesion Strength Item Unit Index Value Carcass Material No. of Plies Cotton CC, Polyester Cotton TC, Polyester EP, Nylon NN 2~6 Tensile Strength N/mm 160 ~ % Tensile Strength % 4 CC, TC EP, NN Carcass Ply to Carcass Ply N/mm 3.2 Cover to Carcass Ply N/mm 2.7 Carcass Ply to Carcass Ply N/mm 4.5 Cover to Carcass Ply N/mm 3.5 Width mm 300 ~ 1800 Length m 250 Adhesion Strength Item Unit Index Value Carcass Material No. of Plies Cotton CC, Polyester Cotton TC, Polyester EP, Nylon NN 2~6 Tensile Strength N/mm 160 ~ % Tensile Strength % 4 CC, TC EP, NN Carcass Ply to Carcass Ply N/mm 3.2 Cover to Carcass Ply N/mm 2.7 Carcass Ply to Carcass Ply N/mm 4.5 Cover to Carcass Ply N/mm 3.5 Width mm 300 ~ 1800 Length m (03) HOTLINE 31

18 Cover Rubber Properties How to Order Type Aging Test in HotAir (Condition: 70 x 96h) Tensile Strength Break Abrasion Loss Hardness MPa % mm 3 % Before Aging After Aging Choose the right type of heat resistant belt based on the properties of conveyed materials, such as temperature, shape, and viscosity. 2. Surface working temperature of the belt has a huge impact on the belt service life and the adhesion strength between cover & ply and ply & ply. Therefore, investigate the surface working temperature and other relevant working conditions carefully before choosing the belt type. Note: Cover rubber tested in ozone with concentration of 50*10-8, elongated 20%, and temperature of 40, no crackle after 15 hours of testing. Note Cover Rubber Acid-Alkali Properties Type Solution Concentration Temp. & Time Before & After Soaking Volume Expansion Strength Change A1 HCl 18% 50 96h Within +10% Within -10% 1. Prevent the belt from oil. Oil in the coolants and conveyed materials will significantly damage the belt. 2. Should take auxiliary measures to cool the surface of the belt on the return route. 3. Keep the materials distributing evenly on the belt. If the equipment unexpected stops during normal operation, take immediate measures to remove the materials on the belt. 4. Suggest hot vulcanized belt splicing for heat resistant conveyor belt. BELT CONVEYOR A2 H 2 SO 4 50% 50 96h Within +10% Within -10% A3 NaOH 48% 50 96h Within +10% Within -10% Technical Requirements Comply with CEMA/RMA AS GB standards for rubber conveyor belt. BELT CONVEYOR Heat Resistant Conveyor Belt 1. Carcass can be made from Polyester EP, Cotton CC, and Polyester Cotton TC with high strength and low shrinkage features. 2. Both top and bottom rubber covers are thick and heat/high temperature resistant. Product Varieties 1. Heat Resistant Type: T1: Working temperature is no more than 100, short-term peak temperature at 125. T2: Working temperature is no more than 125, short-term peak temperature at 150. T3: Working temperature is no more than 150, short-term peak temperature at 175. Application Suitable for conveying sintered ores, cokes, cement clinker in metallurgical and building industries. Overall Specifications Carcass Material Item Unit Index Value Heat Resistant T1 T2 T3 High Temperature Resistant T4 No. of Plies Cotton CC, Polyester Cotton TC, Polyester EP Polyester TNG EP 2~6 Tensile Strength N/mm 160 ~ 2400 Tensile Strength Change (After Aging) % 30 10% Tensile Strength % 4 10% Tensile Strength (After Aging) % 4 Adhesion 23 Adhesion Strength rated temperature) CC, TC EP, NN Carcass Ply to Carcass Ply N/mm 3.2 Cover to Carcass Ply N/mm 2.7 Carcass Ply to Carcass Ply N/mm 4.5 Cover to Carcass Ply N/mm 3.5 Carcass Ply to Carcass Ply N/mm 2.1 Cover to Carcass Ply N/mm 2.1 Width mm 300 ~ High Temperature Resistant Type: T4: Working temperature is no more than 175, short-term peak temperature at 230. Length m (03) HOTLINE 33

19 Cover Rubber Properties Type Item T1 T2 T3 T4 Allowed Change Range Grooved Type Hardness Tensile Strength Difference between before Aging and after Aging (IRHD) ±20 ±20 Max Value after Aging (IRHD) 85 Change ( % ) Min Value after Aging (MPa) Belt Width A L C Groove Depth Groove Angle Width Range B Break Change (%) Min Value after Aging (%) ~ BELT CONVEYOR Patterned Conveyor Belt Cross Convex Type BELT CONVEYOR 1. Carcass can be made from Polyester EP, Nylon NN, Cotton CC, and Polyester Cotton TC; 2. Patterned Belt includes various patterns such as Cross, V, Doted, Crescent, etc. 3. Suitable for incline conveying. Technical Specifications Excluding the pattern measurements, the overall belt specifications and rubber cover properties of patterned conveyor belt remain the same as the flat surface conveyor belt under the condition of same carcass and rubber cover materials. Belt Width A L C Cleat Height Cleat Angle ( ) Width Range B 400 ~ 900 Chevron Type Dotted Type Belt Width A L E C Cleat Height Cleat Angle ( ) Width Range B BeltWidth A L C D Dot Depth Width Range B 500 ~ ~ ~ ~ (03) HOTLINE 35

20 Multi-V Convex Type(V3) Belt Width A L E C Cleat Height Cleat Angle ( ) Width Range B ~ 900 Impact Bar Impact bar is the combination of rubber, metal frame (steel or aluminum) and UHMWPE material using special heat vulcanization process. Low friction impacts bars are used in the conveyor loading points or transfer points to replace traditional cushion rollers. They are designed to absorb high impact loading and help eliminate spillage and scattering of the products. This results in less wear and tear on your conveyor system, dramatically improving the efficiency of the conveyor system and reducing the maintenance costs. BELT CONVEYOR Crescent Top A L D E Cleat Height Width Range B Customized ~ Impact bars distribute evenly under conveyor belt therefor absorbing the impact loading evenly to minimize the damage to belt. 2. High elastic rubber layer absorb maximum impact to protect conveyor belt. 3. Effectively reduce materials spillage from loading. 4. Extremely low friction coefficient UHWMPE top surface significantly reduce the friction force and heat with the conveyor belt, and protect the belt for longer service life. 5. "T-Slot" extruded metal frame is precisely fitted with the T-bolts along the entire impact bars. 6. Also available in Fire Resistant and Anti-Static (FRAS) impact bars which complied with MDG3608, AS and MT standards. Suitable for underground application. BELT CONVEYOR Note: White color, cotton carcass with PVC top cover. Other carcass materials are available upon request. Cut to size available to the exact width & length required. Technical Specifications Item Normal Under Ground Color Blue Black Tensile Strength MPa Endless Belt UHMWPE Break % Hardness Shore D Abrasion Loss Density g/cm Feature 1. Carcass can be made from Polyester EP, Nylon NN, Cotton CC, and Polyester Cotton TC. 2. Cover rubber classifications under different applications: General, Oil-resistant, Acid- Alkali resistant, Cold-resistant, Anti-static, Flame retardant, Abrasion-resistant and Heatresistant;Top cover classifications under different surface shapes: flat belt and patterned belt. 3. For technical specifications of overall belt, rubber cover as well as pattern measurements, please refer to the according flat surface belts and/or patterned belts. Rubber Coefficient of Friction Hardness Shore A Tensile Strength MPa Break % Metal Frame Type See Image Below Adhesion Strength UHMWPE to Rubber N/mm Rubber to Metal Frame N/mm (03) HOTLINE 37

21 Metal Frame Type Impact Bar Table Aluminium (Normal Impact Bar) Steel (FRAS Impact Bar) Length A Width B Height H Thickness H2* Roller Bearing No. Suitable Belt Width / / / /6205/6305/ /6205/6305/ /6305/ /6206/6306/ /6207/ ~ / ~ / ~ / /75/ /15 BELT CONVEYOR /75/ /15 * 12.7mm applies to Normal Application 15mm applies to Underground Application Impact Bar T-Bolt A=34 A=34 B=8 L=40-60 M=16 Note: 1. T-Bolt Set include M16 Square Head Bolt, M16 Flat Washer, M16 Spring Washer and M16 Nyloc Nut. 2. Square Head T Bolt M16X40, M16x50 and M16X60 are our standard sizes; longer length T bolts are also available on request. Steel Roller Adopt dedicated ratio-frequency welded tube. Labyrinth seal produces good anti-dust and anti-moisture feature. Adopt dedicated high quality ZZ double-sealed deep groove ball bearings. Retain high assembly accuracy, low rolling resistance coefficient, small radial and axial run-out, low noise and low vibration. Roller Bearing No. Suitable Belt Width BELT CONVEYOR / Belt Conveyor Rollers Plastic Roller Excellent wear-resistant and high strength HDPE materials provide the optimal solution to roller failure caused by corrosion and humidity. Patented distinctive multi labyrinth seal can block the dust and moisture from entering the bearing even further. Light weight and low rolling resistance feature can reduce the energy consumption of equipment up to 30%. Meanwhile, the product is much safer and more convenient to change. Good self-cleaning and extremely low coefficient of friction feature will reduce the materials leakage and wear on the conveyor belt effectively. The operation noise dramatically reduced by 10dB compare with steel rollers. Anti-static and UV-resistant properties meet International Standards. s are interchangeable with existing steel rollers /6205/ /6205/6305/6206/ /6205/6305/6206/ /6205/6305/6206/ /6305/6206/ /6305/6206/ /6305/6206/6306/6207/ /6305/6206/6306/6207/6307/ /6307/ PU Skirting(See page 58) 38 +(03) HOTLINE 39

22 Impact Roller The rubber rings adopt high wear-resistant elastic rubber Roller include rubber rings Bearing No. Suitable Belt Width DRAG CONVEYOR / /6205/6305/6206/ /6305/6206/ /6305/6206/6306/6207/6307/ Roller / Bush Chain Welded Steel Chain Drop Forged Chain Sprocket DRAG CONVEYOR BELT CONVEYOR Rubber Disc Return Roller The rubber discs adopt high wear-resistant elastic rubber Roller include rubber discs Bearing No. Suitable Belt Width Plastic Flight Attachment Guide Rail Nylon Gear & Wheel / /6205/6305/6206/ /6305/6206/ /6305/6206/6306/6207/607/ Spiral Self-Cleaning Roller This product consists of a standard return roller with two spiral steel round bars welded on the steel tube in opposite directions (Left Hand and Right Hand), it has significant effect on cleaning the sticky materials on the belt. Roller include spirals Bearing No. Suitable Belt Width / /6205/6305/6206/ /6305/6206/ /6305/6206/6306/6207/607/ HOTLINE +(03)

23 Imperial Roller / Bush Chain Flight attachment of both Imperial and Metric roller chains can be made to customer drawing/ specification. Some samples are showing below: DRAG CONVEYOR Bush Chain (B) WF Series WR Series DRAG CONVEYOR R Type Roller Chain (R) F Type Roller Chain (F) WK Series WKA Series Minimum Tensile Strength in (lbs) Pitch Width Between Inner Plates R Type Roller Roller Flange Flange Thickness Bush Pin Plate P W D2 D3 R D d H T1 T C C C C C C C C C C C C C Note: can be substituted with B, R, F based on roller and bush type. 42 +(03) HOTLINE 43

24 Integral Attachment Roller / Bush Chain F Series F Series R Series DRAG CONVEYOR DRAG CONVEYOR Bush Chain (B) S Type Roller Chain (S) Bush Chain (B) S Type Roller Chain (S) Minimum Tensile Strength in (Lbs) C LF1-160 C LF2-230 C LFH2-270 C LF1-170 C LF2-225 C LF2-294 C LFH2-370 Pitch Width Between Inner Plates Roller Bush Pin Plate Flight Attachment P W D1 D d H T L L1 L Minimum Tensile Strength in (Lbs) C LR2-130 C LR2-122 C LR2-130 Pitch Width Between Inner Plates Roller Bush Note: 1. marked one are recommended sizes; 2. can be substituted with B or S based on roller and bush type. Lumber Conveyor Chain Pin Plate Flight Attachment P W D1 D d H T L L1 d Note: 1. marked one are recommended sizes; 2. can be substituted with B or S based on roller and bush type. Minimum Tensile Strength in (KN) Pitch Width Between Inner Plates S Type Roller Bush Pin Plate P W D1 D d H T X XH / XHH (03) HOTLINE 45

25 Welded Steel Chain Drop Forged Chain DRAG CONVEYOR DRAG CONVEYOR Rated Strength KN Pitch Width between plates at inner ends Width between plates at outer ends Bush Pin Plate P W1 W2 D d H T 132 W78.1B W101.6B W153.6B Flight attachments are available upon customer s drawing/specification. Please find the following sample for reference: Rated Strength KN Pitch Head Width Pin Plate Height Plate Thickness P B b D1 H T 140 P P P P142H P P P200H Flight attachments are available upon customer s drawing/specification. Please find the following series for reference: S Series F Series P Series U Series C Series O Series 46 +(03) HOTLINE 47

26 Sprocket Plastic Flight Attachment Roller Chain and Welded Steel Chain Sprocket DRAG CONVEYOR Material DRAG CONVEYOR UHMWPE 1. Customized from UHMWPE full sheet by using CNC machine. 2. UHMWPE is low friction coefficient, excellent abrasion resistant and very cost-efficient. Forged Chain Sprocket Guide Rail Forged Chain Tail Drum Customized from UHMWPE sheet with abrasion resistant, low friction and wear & noise reduction features. Specifications Customized upon customer s drawing/specification. 48 +(03) HOTLINE 49

27 Nylon Gear & Wheel SCREW CONVEYOR SCREW CONVEYOR DRAG CONVEYOR Nylon Gear Nylon Wheel It is made from special reinforced Nylon with better rigidity and strength compare with normal nylon. Excellent abrasion resistant and impact resistant product used for supporting uplink chain in chain conveyor, especially for long distance conveying Continuous Screw Flights Sectional Screw Flights Reinforced Screw Flights Continuous Screw Flights With Equal Thickness In Inner And Outer Edge Conveyor Screws and Drilling Augers Pitch P No. of Teeth Z A B δ H TG φ18 φ TG φ26 φ TG φ20 φ TG φ20 φ TG φ20(25) φ TG φ26 φ TG φ20 φ TG φ25 φ TG φ25 φ TG φ25 φ TG100 5B φ25 φ Wheel D D1 d B b φ75xφ20x φ90xφ40.8x φ110xφ40.5x HOTLINE +(03)

28 SCREW CONVEYOR Continuous Screw Flights Material Carbon/Mild Steel 1. Short production time, excellent overall rigidity and strength. 2. Easy to weld and assemble. 3. Although outer edge thickness is about 1/2 of inner edge thickness, the hardness of outer edge is almost doubled after cold rolled process; therefor it is much more wear-resistant than inner edge. Specifications Any size within the range of the following table is available. Material Carbon/Mild Steel, Alloy Steel, Abrasion-resistant Steel, Stainless Steel. Specifications Any size within the range of the following table is available. Pitch p Min. Inner d Max. Outer D Coefficient K Min. Outer Thickness T 60 ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ Min. Outer = Pitch* K 3~35 3~40 3~ ~ ~ ~ ~ ~ ~55 SCREW CONVEYOR 950 ~ ~55 Band Thickness T Min. Inner d Max. Outer D Max. Band Width (D-d)/2 Pitch/O.D. Ratio Max O.D./I.D. Rati 1050 ~ ~ ~ ~ ~ ~ ~ ~ Note: 1. If thickness is in the range of 20mm to 30mm, band width (OD-ID)/2 400mm. 2. If thickness is in the range of 30mm to 40mm, band width (OD-ID)/2 370mm. 3. If thickness is in the range of 40mm to 50mm, band width (OD-ID)/2 350mm. 4. If thickness is in the range of 50mm to 60mm, band width (OD-ID)/2 320mm. Note: 1. The I.D. tolerance of continuous flight is within the range of customer required I.D. + 5mm, the max O.D. should not exceed three times the required I.D. 2.For all the thicknesses that are not listed above, customizations are available when reaching the minimum order quantity of raw materials. Sectional Screw Flights Reinforced Screw Flights 1. Our patented manufacturing process can meet special requirements such as forming various materials, wide thickness range, large diameters, ribbon, and tapered or variable pitch flights. Flights can also be hard-faced or coated with wear-resistant materials. 2. Every sectional screw flight is produced in single pitch length with high precision consistent thickness between inner and outer edges. 3. Customization available upon request. 1. Outer edge thickness is greater than inner edge thickness.commonly used as shaftless screw flights. 2. Compare with normal shaftless screw flight, the bend resistance, torque resistance and antistretching features of our product are even better 3. Reinforced screw flights work well and stably under extremely heavy &tough conditions. Reinforced outer ring is much thicker and more abrasion-resistant, which increases the flight service time. Material Carbon/Mild Steel, Alloy Steel, Stainless Steel. Specifications Customization available upon customer s drawing/specification. 52 +(03) HOTLINE 53

29 SCREW CONVEYOR Continuous Screw Flights with Equal Thickness In Inner and Outer Edge ANTI-WEAR PRODUCTS & ENGINEERING PLASTICS ANTI-WEAR PRODUCTS & ENGINEERING PLASTICS PARTS FOR SIEVES & SCREENS 1. Another patented process developed by us that overcomes some issues, such as forming difficulties and high material wastage for small lot production when OD/Pitch Ratio is less than The forming method of continuous equal thickness screw flights is the same as continuous cold rolled flights, whereas the thickness is consistent throughout the inner edge and outer edge. 3. High precision manufacturing process. Material Carbon/Mild Steel, Alloy Steel, Stainless Steel UHMWPE SHEET PU SHEET AND ROLL HDPE SHEET PTFE SHEET Specifications Any size within the range of the following table is available. Pitch p Min. Inner d Max. Outer D Max. Band Width (D-d)/2 Thickness T 30 ~ ~10 60 ~ ~ ~ ~ ~ ~10 Conveyor Screws and Drilling Augers We are capable of welding the screw flights on the shaft as a complete unit. The complete unit is a component for screw conveyors and screw pile augers. Material Carbon/Mild Steel, Alloy Steel, Abrasion-resistant Steel, Stainless Steel. Specification Customization available upon customer s drawing/specification. 54 HOTLINE +(03)

30 ANTI-WEAR PRODUCTS & ENGINEERING PLASTICS PARTS FOR SIEVES & SCREENS UHMWPE Sheet Prime Manufacturing Pty Ltd Properties Category Item UHMWPE ASMT Test Method Relative Molecular Weight / Million D2857 Density /(g/ cm 3 ) D1505 Physical Water Absorption / % < 0.01 D570 Friction Coefficient (no lubrication) D1894 ANTI-WEAR PRODUCTS & ENGINEERING PLASTICS PARTS FOR SIEVES & SCREENS Tensile break / MPa D638 Break / % D638 Mechanical Flexural Modulus / MPa 600 D747 Izod Impact Strength /(KJ/m 2 ) 140 D250 Ultra High Molecular Weight Polyethylene (UHMWPE) is thermoplastic engineering material, and its molecular weight can reach 4.5 to 9 million. It combines many characteristics such as abrasion-resistance, impact resistance/absorption, chemical corrosion resistance, low temperature resistance and self-lubrication etc. Hardness / ShoreD 70 D2240 Abrasion loss /(mg/1000 times) 70 D1175 Specification 1. Low coefficient of friction, high abrasion resistance. 2. Excellent chemical stability, corrosion resistance. 3. Odorless, tasteless, and nontoxic. 4. High impact resistance. 5. Good self-lubrication, does not absorb conveying materials. 6. Works well in wide temperature range ( ). 7. Low water absorption, no dimensional change in wet condition. Classification General Type: Molecular weight is 4.5 to 9 million, meet FDA and GB9687 standard. Reinforced Type: Modified from general type, it has better temperatureresistance and high strength. Anti-static Type: Black color, antistatic. Category Item UHMWPE ASMT Test Method Melting Point / 136 D2117 Thermal Deformation / 85 D648 Thermal Linear Expansion Coefficient / D696 Thermal Conductivity /(W/(m.k) ) 8.5 D177 Volume Resistivity /(Ω. cm ) 10 D257 Electrical Breakdown Voltage /(KV/mm) 50 D149 Dielectric Constant 2.3 D150 We can also CNC machine according to customer drawing/specification. Name Length Width Thickness Sheet HOTLINE +(03)

31 ANTI-WEAR PRODUCTS & ENGINEERING PLASTICS PARTS FOR SIEVES & SCREENS PU Sheet and Roll Prime's Polyurethane sheets and rolls are used as anti-wear liner and conveyor skirting.they are tailored to meet the demands of customer's wear applications and help eliminate spillage and scattering of the bulk materials. As the superior abrasion resistant wear liner and conveyor skirting material, Prime's Polyurethane Lining and Skirting will provide a significant improvement in the service life. Therefore, reduce the maintenance costs and downtimes. PU Sheet Types Plain Back, Expanded Metal Mesh Back, Steel Metal Back, Stainless Steel Metal Back. Specification Prime Manufacturing Pty Ltd ANTI-WEAR PRODUCTS & ENGINEERING PLASTICS PARTS FOR SIEVES & SCREENS 1. vs. Metal: lightweight, low noise, better wear resistance, corrosion-resistant. 2. vs. Other Plastic: elastomeric memory, superior abrasion resistance. 3. vs. Rubber: better abrasion and tear resistance, higher load bearing capability, wider range of hardness. Name Length Width Thickness Sheet Properties PU Rolls Items Material Formula Prime S70 Prime L82 Prime F82 Prime FRAS82 Prime H92 Used as wear liner and conveyor skirting. Colour Red Green Orange Blue Black Hardness Durometer (shore A +/-2) Tensile Strength (MPa) % Modulus (MPa) % Modulus (MPa) Elongation at Break (%) Tear Strength (Right Angle / KN/m) Impact Resilience (%) DIN Abrasion Loss (mm 3 ) Flame Retardant - - Duration of visible flame 30s Duration of visible afterglow 120s Anti-static (Ω) x Application Conveyor Skirting Conveyor Skirting & Liner Conveyor Skirting &Liner (Flame Retardant) Conveyor Skirting &Liner (FRAS) - Conveyor Skirting &Liner (Temperatures up to 120 ) Specification Name Length(m) Width Thickness Roll 15, PU Coated Bolts Coated bolts are capped with the same polyurethane as our sheets. Installing your liner using these durable fasteners provides an uninterrupted, abrasionresistant surface. 58 HOTLINE +(03)

32 ANTI-WEAR PRODUCTS & ENGINEERING PLASTICS PARTS FOR SIEVES & SCREENS HDPE Sheet High-density polyethylene (HDPE) offers excellent sliding properties along with high impact strength and good wear resistance due to its low coefficient of friction. It is lightweight and strong with low moisture absorption. It is also FDA approved and is easy to fabricate and weld. HDPE is used in a wide range of applications such as chutes, silos, tanks, hoppers, etc. PTFE Sheet Polytetrafluoroethylene (PTFE) is a high molecular weight polymer, one of the most versatile plastic materials known and useful for a large range of products for applications excluded to other materials. PTFE has extremely low coefficient of friction. It is generally considered a thermoplastic polymer; PTFE Sheets are available in two forms, Moulded & Skived. It is suitable for corrosion resistant liner, seal, lining and gasket, guide rall, dielectric material for different frequency bridge bearing slide, etc. Prime Manufacturing Pty Ltd ANTI-WEAR PRODUCTS & ENGINEERING PLASTICS PARTS FOR SIEVES & SCREENS 1. Light weight. 2. Weldable. 3. Physiologically insert. 4. Electrical insulation. 5. Weatherproof. 6. Chemical resistance. 1. Excellent chemical resistance. 2. Low coefficient of friction. 3. High operating temperature and stability. 4. Physiological insert (virgin). 5. Excellent electrical properties. Specification Name Length Width Thickness Color Sheet White We can also CNC machine according to customer drawing/specification. Specification Name Length Width Thickness Color Sheet White We can also CNC machine according to customer drawing/specification. Properties Item Unit Value Density g/cm Water Absorption % < 0.01 Working Temperature Tensile Strength MPa 29 Elongation at Break % 300 Hardness Shore D Linear Expansion Coefficient 10 3 cm/cm Thermal Deformation Temperature 85 Dielectric Strength kv/mm > 17.5 Properties Item Unit Value Density g/cm Water Absorption % < 0.01 Working Temperature Tensile Strength MPa 14 Elongation at Break % 200 Hardness Shore D Linear Expansion Coefficient 10 3 cm/cm 10.5 Thermal Deformation Temperature 121 Dielectric Strength kv/mm > HOTLINE +(03)

33 ANTI-WEAR PRODUCTS & ENGINEERING PLASTICS PARTS FOR SIEVES & SCREENS PARTS FOR SIEVES & SCREENS Pan Cleaners Prime Manufacturing Pty Ltd FDA approved Polyurethane (PU) (except cotton canvas pad) with good rebound resilience, superior abrasion resistant, moisture resistant, oil resistant and low temperature resistant features ensures long service life. Crisscross Type (TS32) Small Quincunx(TM46) ANTI-WEAR PRODUCTS & ENGINEERING PLASTICS PARTS FOR SIEVES & SCREENS Optimized outline and soft structure suitable for small spacing sieve. Unique inner to outer shape minimize moving resistance, makes material move more smoothly. Diamond Type(TL42) Keeps its original shape and elasticity even used for long time, suitable for standard size sieve. Big Quincunx(TM68) Bigger size suitable for large size sieve. Rectangle Type(TF55) Suitable for standard size sieve and minimize damage to sieve frame. Peach Type(TT55) Round edge design, minimize damage to sieve, suitable for standard size sieve. Sieve Cleaners FDA approved Polyurethane (PU) (except cotton canvas pad) with good rebound resilience, superior abrasion resistant, moisture resistant, oil resistant and low temperature resistant features ensures long service life. Triangle Type(TJ81) Increased thickness for better work effectiveness and longer service life. Small Triangle (QA15) Unique outline and convex center, easy to bounce on sieve. Big Triangle (QA26) Increased and thickened outline design provides more potential energy and better cleaning effects. Rivet Triangle (QD21) Center rivet triangle is more convenient for moving and bouncing on the sieve. Brush Triangle(QM25) While bouncing on the sieve, the brush also cleans it at the same time. Thus greatly increases cleaning efficiency. Rivet Rectangle (QDF38) The combination of center rivet and thick outline gives this product more potential energy so it cleans the sieves even better. Cotton Canvas Pad(QB32) The cotton canvas protects the sieve even better and increases its usage life. Sieve Cleaning Balls Material Available s NB φ16mm φ19mm φ22mm φ24mm φ26mm φ28mm φ32mm φ35mm φ40mm φ50mm Material Item Natural Rubber Hardness (Shore A) 55 ~ 85 Working Temperature ( ) -25 ~ +100 Oil Resistance (%) 50 Bounce (%) 70 Abrasion Resistance (mm 3 ) HOTLINE +(03)

34 Address: 47 Canterbury Road, Braeside, VIC 3195, Australia Telephone: (03) (03) (03) FAX: (03) Version Number:201601