HYbrid sintering and advanced MAchining of technical CERamics
|
|
- Tracey Gibbs
- 6 years ago
- Views:
Transcription
1 HYbrid sintering and advanced MAchining of technical CERamics Grant Agreement no: th Framework Program Research for SMEs (SME ) Coordinator: Prof. B. Lauwers, KU Leuven, Belgium Project Officer: Mrs. Maciej Lopatka
2 Consortium RTD Katholieke Universiteit Leuven PMA / MTM / LRD RTD Centro de Investigación en Nanomateriales y Nanotecnología SME Nanoker research SL SME FCT Systeme GmbH BE NL SME CERATEC Technical Ceramics BV DE SME SMS Stamp Tool & Mould Technologies BV ES RTD Advanced Manufacturing Technologies 2
3 Technical ceramics Outstanding combination of physical, mechanical and thermal properties o o o Corrosion resistance High temperature resistance Wear resistance billion $ market Why fine graine Y-ZrO 2 -and Al 2 O 3 -based electrically conductive composites? o o o Improved strength (fine grain sizes) Improved fracture toughness (crack deflection) Improved thermal and electrical conductivity (secondary phases) 2 µm 2 µm Al 2 O 3 Al 2 O 3 -WC (60/40) (vol%) 3
4 Problem Statement RTD Level Lab Scale Material Development Sintering Technology Machining Technology 1 cm Ceramic Composite Micro Gear SME Level SME s needs for a competitive advantage Upscaled Sintering Technology Large scale ceramic blanks Advanced Machining Strategies 10 cm 1 cm Ceramic Pump Component 4
5 Approach Technology oriented o o o o Defined material composition (ZrO 2 -WC/TiN, Al 2 O 3 -Ni-TiC-SiC) Up-scaling hybrid FAST/SPS technology Process modeling and experimental verification Broad machining technologies portfolio and material-process investigation Market oriented o Selected case studies from the SMEs core business KnowledgeTransfer 5
6 Overall Objective Development of a SME scale, cost effective and complete supply chain for processing and machining large scale innovative ceramics blanks and products Process Value Chain Equipment Modeling Powder preparation Material characterization EDM, USM, ELID grinding Process evaluation Design Manufacturing Testing Processing Technology Material Development Machining Technology Product Development Partners: Partners: Partners: Partners: FCT KUL-MTM KUL-MTM CINN-CSIC NANOKER KUL-MTM CINN-CSIC KUL-PMA TEKNIKER CERATEC Artooling KUL-PMA TEKNIKER CERATEC Artooling 6
7 Specific Objectives O1: Economical SME-scale processing route for oxide based, conductive ceramic composites O2: Large scale ceramic blanks O3: Hybrid SPS Model O4: Efficient Machining Strategies O5: New/Enhanced Ceramic Engineering Applications 7
8 Case Studies Punches and dies for progressive stamping Exploiter: Artooling; Market : Automotive; Material properties: ZrO 2 -TiN and ZrO 2 -WC, high wear resistance and strength, thermal conductivity, dry processing. Requirements: 180 N/mm 2, 450 strokes/min; Ra µm, tol. ±0.005 mm, complex shapes, sharpness Cutting tool inserts Pump components Exploiter: Ceratec; Market: Automation; Material properties: Al 2 O 3 -Ni-TiC-SiC, ZrO 2 -TiN corrosion-wear resistance, fracture toughness and strength. Requirements: life> 36 months, 75 Nm, low ph, 80 C, Ra 0.07 µm, tol.-8/-15 µm. Exploiter: Nanoker; Market: Manufacturing; Material properties: Al 2 O 3 -Ni-TiC-SiC, ZrO 2 -TiN chemical-wear resistance, thermal conductivity, fracture toughness and hardness. Requirements: dry machining, sharpness, tol. 5 µm 8
9 Innovative Aspects Economical breakthrough (market oriented) Large scale, highly innovative ceramic composite blank Novel use of ceramics Enhanced products with improved physical and mechanical properties Technological breakthrough Fast and homogeneous sintering of large, difficult-to-densify ceramics High quality, efficient sintering using hybrid SPS technology Multiphysics modeling, coupled thermal-electrical-magnetic FE modeling Advanced (ceramics) machining strategies Enhanced machining performance through improved understanding of material-process interaction 9
10 Project Structure KUL-MTM CINN-CSIC Nanoker KUL-MTM CINN-CSIC Nanoker FCT KUL-PMA Tekniker Artooling Ceratec FCT Ceratec Nanoker Artooling RTDPs Material Processing & Characterization Powder preparation Material characterisation Hybrid SPS Technologies FE modelling Experimental validation and sintering Hard Machining Technologies EDM, USM, ELID-Grinding Roughing-super-finishing Demonstration Large scale ceramic blanks Stamping tools and dies Pump components Cutting tools WP1 WP2 WP3 WP4 WP5 Dissemination & Exploitation KULeuven, CINN-CSIC, Tekniker, Nanoker, FCT, Artooling, Ceratec WP6 Project Management KUL-PMA 10
11 Task breakdown and project timing 11
12 Expertise (Micro-) EDM of ceramics, high speed micro-milling, hard turning, USM, ELID grinding, design and analysis of experiments, surface characterization Role: Project coordinator, WP6 leader WP3: EDM and advanced cutting of ceramics, material/process interaction investigation and technology tables / WP4: Support on product Development / WP5: dissemination and training Expectation New knowledge and experience in ceramic machining Improved insights in material-process interaction Improved machining and manufacturing strategies Dissemination: high IF publication, education, future project 12
13 Expertise Ceramic processing (powder synthesis, colloidal processing, sintering), lab scale Spark Plasma Sintering, microstructural characterization, mechanical property testing, multiphysics modeling Role WP1: processing and characterization of Y-ZrO 2 based ceramic composites, characterization of machined ceramics / WP2: development and experimental verification of coupled thermal-electrical-magnetic FE model / WP4: assist in hybrid sintering tests for case studies / WP5: dissemination and training Expectation broadening knowledge and understanding on hybrid spark plasma sintering broadening FE modeling skills, especially wrt coupled multiphysics modeling establishing know-how on electrical field assisted sintering processes dissemination of results in scientific journals and congresses 13
14 Expertise Ceramic processing (powder synthesis, colloidal processing, sintering), lab scale Spark Plasma Sintering, microstructural characterisation Role WP1: processing and characterisation of Al 2 O 3 based ceramic composites, characterisation of (hybrid) SPS densified materials / WP2: sintering of Al 2 O 3 and ZrO 2 -based large scale ceramics composites blanks/ WP4: assist in hybrid sintering tests for case studies / WP5: dissemination and training Expectation Deeper scientific knowledge on electroconductive ceramics Strengthening knowledge on SPS sintering Becoming a European competence center in the development of ceramic materials for Hybrid SPS-HP sintering technologies Dissemination of results in scientific journals and congresses 14
15 Expertise Product/process development, unconventional machining, material characterization Role: Gender Equality Manager WP3: Machining technologies for final shaping of new ceramics and components with complex geometries through, rotary ultrasonic machining and laser machining for small features or texturing processes, material and surface integrity evaluation (residual stresses, roughness, damage ) / WP4: support on product development / WP5: dissemination and training. Expectation Improvement of expertise in machining processes and applications of ultrasonic technology Knowledge transfer to industry of the developed knowledge Dissemination of results high IF in journals and congresses Future project opportunities 15
16 Expertise IP Nanoker: best european project award, large ceramic powder batch preparation, owner of world s largest hybrid SPS apparatus Role: WP1 leader / Dissemination & Exploitation Manager WP1: Processing of powders at an industrial scale / WP2: SPS hybrid sintering at an industrial scale of ceramic blanks (ϕ 400 mm) / WP4: assess the use of the hybrid sintered Al 2 O 3 -Ni-TiC-SiC composites as indexable cutting tool inserts for machining operations and will provide large sized oxide based composite blank parts for further machining operations / WP5: Dissemination and exploitation Expectation Manufacturing and commercialization of new brands of ZrO 2 and Al 2 O 3 ceramic blanks obtained by SPS and manufacturing and commercialization of Al 2 O 3 composite cutting tools Technology advantage over competitors and increase turnover by an estimated 40%. 16
17 Expertise Builder of European SPS prototype (FAST HP 25/D), commercialization of (hybrid) SPS furnaces, up-scaling technology, FE modeling, tool design Role: WP2 leader WP1: Processing of powders at an industrial scale / WP2: Support on boundary conditions definition + performing supporting hybrid SPS experiments in their in house hybrid system + experimental verification of KU Leuven developed FE model / WP4: assist in the production of blanks for the case studies / WP5: Dissemination and exploitation Expectation better theoretical and practical understanding of the hybrid heating concept hybrid user tool increase market share in hybrid sintering equipment 17
18 Expertise Hard machining of ceramics, ceramic product & process design (CAD, CAM, FEM), quality engineering (CMM) Role: WP3 leader WP3: monitoring and coordination of the hard machining activities in the project, providing specifications on machining requirements WP4: join the design, manufacturing and testing demonstration activities of engineering components for the pump industry / WP5: dissemination and exploitation activities Expectation innovative ceramic grade material blanks for advanced pump components to further expand its market position (nominally doubling its current turnover EUR within 7 years), as a worldwide supplier custom-made ceramic components. 18
19 Expertise designer and manufacturer of high speed, complex discrete and modular progressive tools, dies and moulds, manufacturer and user of stamping tool equipment, quality control, wire EDM & hard machining, manufacturing automation (CAD, CAM, PDM) and optimization Role: WP4 leader WP3: support the other SME participants in hard machining activities that can include wire and sink EDM, flat-, profile- and jig-grinding and hard turning / WP4: will define requirements for stamping tool components, will design, manufacture and test ZrO 2 -based industrial machining components with the main focus on components for stamping tools / WP5: dissemination and exploitation activities Expectation Competitive advantage through exploiting ZrO 2 -TiN/WC ceramic compositions for stamping tools and dies and machining technology 15% of stamping and forming tool made from the new materials (7 years scenario) 19
20 Project results acquired by SMEs PR nr O1 O2 O3 O4 O5 Subtotal Rem. Total Rem. Type of Expl. Ownership Ownership other IPR protection other IPR protection Ownership Nanoker FCT Ceratec ARTOOLING Rem. ( ) Share (%) % % % % % Type of Expl. other IPR protection other IPR protection Ownership other IPR protection Rem. ( ) Share (%) % % % % Type of Expl other IPR protection Ownership Ownership Rem ( ) Share (%) % % % Type of Expl other IPR protection Ownership Ownership Rem ( ) Share (%) % % % O1: SME-scale hybrid Fast/SPS processing O2: Large scale ZrO 2 - and Al 2 O 3 -based hybrid sintered ceramic blanks O3: Thermo-electromagnetic FE modeling of hybrid SPS sintering technology O4: Advanced ceramics machining strategies and technology tables O5: Ceramics blanks and product prototypes 20
21 Resources Total cost: RTD subcontracting: EU requested funding:
22 Resource allocation Partners costs including invoices Invoices to receive by RTD OWN total eligible costs Max EU Contribution on Partners costs Grant retained by Partners after RTD invoice payment Net SMEPs investment "In kind" Nanoker , , , , ,74 FCT , , , , ,32 Ceratec , , , , ,28 Artooling , , , , ,69 PMA-KUL , , ,72 MTM-KUL , , ,80 CSIC , , ,80 TEKNIKER , , ,80 Total , , , , , ,13 Upper limit on total EU contribution 110% * ,50 = ,75 22
Hybrid Sintering A New Trend for Innovative Material Solutions
Hybrid Sintering A New Trend for Innovative Material Solutions Dr.-Ing. Jürgen Hennicke, Head of Research & Development FCT Systeme GmbH, Rauenstein Frankenblick / Germany Overview Company Profile of FCT
More informationA very warm welcome (Arial, 24-point bold font) Discover what's under the surface (Arial, 20-point bold font in italics)
A very warm welcome (Arial, 24-point bold font) Discover what's under the surface (Arial, 20-point bold font in italics) HORN Technology Days 2015 Technical presentation: Wear parts - Reducing costs through
More informationCOMPETENCE IN CERAMICS
COMPETENCE IN CERAMICS MATERIALS ZrO 2 Zirconia ZrO 2 is the candidate high-performance material among oxide ceramics. ZrO 2 shows excellent bending strength and fracture toughness behaviour and therefore
More informationADMAP-GAS. Unconventional (Advanced) Manufacturing Processes for Gas-Engine Turbine Components
ADMAP-GAS Unconventional (Advanced) Manufacturing Processes for Gas-Engine Turbine Components ADMAP-GAS Unconventional (Advanced) Manufacturing Processes for Gas- Engine Turbine Components Aerodays 2011
More informationYour Partner for Toolmaker Solutions
Your Partner for Toolmaker Solutions 2017.V1 US CERATIZIT is a high-tech engineering group specialized in tooling and hard material technologies. Tooling the Future 2 CATALOGUE RODS & PREFORMS 2017 HARD
More informationWear parts for the automotive industry
Wear parts for the automotive industry CERATIZIT secrets of success Secrets of success CERATIZIT is your partner for exceptional hard material solutions. Hard materials and tools from CERATIZIT our solutions
More informationFRIALIT -DEGUSSIT Oxide Ceramics. Materials, Applications and Properties
- Oxide Ceramics Materials, Applications and Properties Team and Application Areas 02 03 Materials and Typical Applications 04 05 Material Properties 06 07 Team and Application Areas - Oxide Ceramics
More information> RX12UF. Cobalt content w/w. Grade. Properties and recommendations. HARTMETALL ESTECH AG 6285 Hitzkirch
pli > Ultra-fine grain carbides are characterized by a very high hardness and wear resistance. They are used for milling tools and drills for processing abrasive, soft and tough materials, in nozzles and
More informationUddeholm AM Corrax. Uddeholm AM Corrax
Uddeholm AM Corrax Uddeholm AM Corrax Uddeholm AM Corrax is a stainless steel made for Additive Manufacturing with a unique set of properties making it the ultimate choice for tools where superior corrosion
More informationFRIALIT -DEGUSSIT Oxide Ceramics. Materials, Applications and Properties
-DEGUSSIT Oxide Ceramics Materials, Applications and Properties Team and Application Areas 02 03 Materials and Typical Applications 04 05 Material Properties 06 07 Team and Application Areas -DEGUSSIT
More informationCarbide Grades for PM Tooling
Carbide Grades for PM Tooling Mark T. Klingensmith Manager of Technical Sales and PM Applications Dr. Leonid Frayman Chief Metallurgist Presented at PowderMet 2010. June 27-30, 2010. Hollywood (Ft. Lauderdale),
More informationMarco Boccadoro GFMS Head of EDM Research & Innovation. WEDM technology : is a quantum leap in the process performance still possible?
Marco Boccadoro GFMS Head of EDM Research & Innovation WEDM technology : is a quantum leap in the process performance still possible? Table of Contents Introduction WEDM: state of the art The progress
More informationIntroduction to the new 3DMP ApplicationCenter
Introduction to the new 3DMP ApplicationCenter GEFERTEC GmbH Schwarze-Pumpe-Weg 16 12681 Berlin Germany info@gefertec.de Phone: +49 (0) 30 912074 360 www.gefertec.de 3DMP - 3D Metal Print fast simple economic
More informationActivities on ODS steels for Gen IV Cladding tubes
www.eera-set.eu Activities on ODS steels for Gen IV Cladding tubes Marta Serrano (CIEMAT) marta.serrano@ciemat.es MATISSE Workshop on cross-cutting issues in structural materials R&D for future energy
More informationUDDEHOLM NIMAX. Nimax is a trade mark registered in the European Union and in the U.S.
UDDEHOLM NIMAX Reliable and efficient tool steel is essential for good results. The same goes for achieving high productivity and high availability. When choosing the right steel many parameters must be
More informationCemented carbide composite roll solutions for intermediate and finishing stands. ENGINEERED SOLUTIONS Smart Rolling Solutions
Cemented carbide composite roll solutions for intermediate and finishing stands ENGINEERED SOLUTIONS Smart Rolling Solutions TABLE OF CONTENTS DESIGNED TO CUSTOMER SPECIFICATION CEMENTED CARBIDE CEMENTED
More informationEFFICIENT PROCESSING OF HARD, BRITTLE MATERIALS
EFFICIENT PROCESSING OF HARD, BRITTLE MATERIALS Successfully competing in a global market requires a combination of having a range of unique advantages and ways of standing out from the crowd. Precision
More informationUDDEHOLM NIMAX. Uddeholm Nimax
Uddeholm Nimax UDDEHOLM NIMAX Reliable and efficient tool steel is essential for good results. The same goes for achieving high productivity and high availability. When choosing the right steel many parameters
More informationQuality Blanks direct from the Manufacturer
Mechanical Applications Division Quality Blanks direct from the Manufacturer Expanded range of colors for translucent zirconium oxide On a long term basis, high quality is the basic requirement to become
More informationalimex Product Information
Quality, Flexibility, Knowledge, Experience, Excellence: Solutions in Aluminium Cast Plates. alimex Product Information PROVIDING LEADING-EDGE ALUMINIUM CAST PLATE SOLUTIONS Contents ACP 5080 4-5 ACP 5080R
More informationUDDEHOLM TOOL HOLDER CONCEPT
Uddeholm Idun Uddeholm Idun Reliable and efficient steel is essential for good results. The same goes for achieving high productivity and high availability. When choosing the right steel many parameters
More informationSANDVIK HYPERION BZN COMPACTS TOOL BLANKS AND INSERTS
SANDVIK HYPERION BZN COMPACTS TOOL BLANKS AND INSERTS BZN COMPACTS TOOL BLANKS AND INSERTS Sandvik Hyperion manufactures a complete line of high quality polycrystalline CBN products for machining ferrous
More informationUDDEHOLM TOOL HOLDER CONCEPT
Uddeholm Idun Uddeholm Idun Reliable and efficient steel is essential for good results. The same goes for achieving high productivity and high availability. When choosing the right steel many parameters
More informationPolishing-, Ceramic Stones & Accessories
Polishing-, Ceramic Stones & Accessories 5 a company A COMPANY Content Polishing-, Ceramic Stones & Accessories 5 Polishing-, Ceramic Stones & Accessories Polishing Stones...2 Ceramic Stones...16 Super
More information2890 Ligonier St. Latrobe, PA Phone Fax Toll Free
Your Best Choice For Carbide Components 2890 Ligonier St. Latrobe, PA 15650 Phone 724.532.3041 Fax 724.532.3043 Toll Free 800.862.7066 www.extramet.net OUR HISTORY OUR MISSION Extramet s Primary Objective
More informationINNOVATION THE NEW CF GRADE FAMILY
INVATION THE NEW CF GRADE FAMILY EN www.ceratizit.com 2 THE NEW CF GRADE FAMILY CORROSION-RESISTANT GRADES Corrosion-resistant grades THE NEW CF GRADE FAMILY CORROSION-RESISTANT GRADES Submicron grade
More informationTRIBOLOGICAL BEHAVIOR OF WIRE-EDM ED ZrO 2 -COMPOSITES AND CEMENTED CARBIDES
TRIBOLOGICAL BEHAVIOR O WIRE- ED ZrO 2 -COMPOSITES AND CEMENTED CARBIDES Y. Perez Delgado 1, K. Bonny 1, O. Malek 2,3, P. De Baets 1, W. Ost 1, J. Vleugels 2, B. Lauwers 3 1 Ghent University, Laboratory
More informationQuestions concerning the contents of the lecture Manufacturing Technology
Questions concerning the contents of the lecture Manufacturing Manufaturing I 1. Introduction to Manufacturing No related questions 2. Measuring and Testing in Production 1. Explain systematic errors and
More informationINTRODUCTION. Think HSS
INTRODUCTION Think HSS SUMMARY METALLURGY 2 Excellent strength 3 A super sharp edge 4 Safe and reliable tools Alloy elements 6 The influence of alloy elements 7 Standard compositions of HSS 8 The HSS-PM
More information4-in-1 Nano Machine & Technology
4-in-1 Nano Machine & Technology Machine combines 1) CVD, 2) PVD, 3) ion saturation and 4) ion-treatment processes in one (1) production cycle in one machine that produces functional coatings used to harden
More informationSelecting the Right Tool Steel for Your Metalforming Application.
Selecting the Right Tool Steel for Your Metalforming Application. Patricia Miller, Senior Technical Manager What parameters drive your tooling material choice? Application Work materials Failure mechanism
More informationFeatures & Grade. ZrO2. Base Material. Micro Structure (X5000) TaeguTec Ceramic Wear. Features and application AW AW10-960
& Grade TaeguTec Ceramic Wear SiC ZrO2 AC1 AS2 AS7 AB3-998 - 99-96 Base Material Grade and application Micro Structure (X5) Density g/cm 3 3.18 3.4 3.5 2.4 4.25 6.5 5.7 3.98 3.85 3.7 Hardness HV 25 16
More informationIMPAX SUPREME Prehardened mould steel
T OOL STEEL FACTS IMPAX Prehardened mould steel Wherever tools are made Wherever tools are used This information is based on our present state of knowledge and is intended to provide general notes on our
More informationAPM 2730 HOT ISOSTATIC PRESSED (HIP) PRODUCTS
APM 2730 HOT ISOSTATIC PRESSED (HIP) PRODUCTS DATASHEET APM 2730 is a high alloyed powder metallurgical high speed steel corresponding to ASTM M3:2 +Co with a combination of very good abrasive wear resistance,
More informationCERAMBALL Publishable Synthesis Report
DocNr RHP-CERA-0016 CERAMBALL Publishable Synthesis Report en / 10 31052018 V21 Project: CERAMBALL Project-N : B 1091 GEM1 GP Responsible Partner: RHP Contributing Partners: RHP Deliverable: Report Dissemination
More informationJSI Jozef Stefan Institute
Complete denomination: Jožef Stefan Institute, Engineering Ceramics Dept. Location (city, country): Ljubljana Slovenia Director: prof. dr. Jadran Lenarčič Contact person in NEWGEN: prof. dr. Tomaž Kosmač;
More information02 03 MATERIALS ENGINEERING TOOLING ALLOYS
en TOOLING ALLOYS 02 03 MATERIALS ENGINEERING TOOLING ALLOYS CONTENT 05 EXCLUSIVE PRACTICAL EXPERIENCE 06 ASP STEELS 08 CPM STEELS 10 SIGNIFICANT ADVANTAGES OF POWDER METALLURGICAL HIGH PERFORMANCE STEELS
More informationREVIEW ON IMPORTANCE OF ELECTRODES IN ELECTRICAL DISCHARGE MACHINING PROCESS
REVIEW ON IMPORTANCE OF ELECTRODES IN ELECTRICAL DISCHARGE MACHINING PROCESS 1 1 Research Scholar, patel.nayan8888@gmail.com Mechanical, Sardar Vallabhbhai Patel Institute of Technology, Vasad, Gujarat,
More informationCERAMIC MATERIALS I. Asst. Prof. Dr. Ayşe KALEMTAŞ
CERAMIC MATERIALS I akalemtas@mu.edu.tr, akalemtas@gmail.com, Phone: 211 19 17 Metallurgical and Materials Engineering Department Application Base Classification Advanced Ceramics Ceramic Materials Traditional
More informationBest in Class Grades for. Ceramic Processing. Easy to Grind Easy to Sinter
Best in Class Grades for Ceramic Processing Easy to Grind Easy to Sinter Huber Martinswerk s specialty unground, ground and superground highly reactive Martoxid aluminum oxides are used globally for a
More informationMobile repair of hard coated rolls and machine components. ICE Europe Technical Program, Dr. A. Barth,
Mobile repair of hard coated rolls and machine components ICE Europe Technical Program, Dr. A. Barth, 22.03.2017 Technological Competence and Scope Full Service Surface Technology Surface Treatments Mechanical
More informationCARBIDE TOOLS & DIES MORE THAN 65 YEARS OF EXPERTISE IN CEMENTED CARBIDE AND WEAR RESISTANT PARTS
CARBIDE TOOLS & DIES MORE THAN 65 YEARS OF EXPERTISE IN CEMENTED CARBIDE AND WEAR RESISTANT PARTS PARTNERS IN HARD PRECISION MORE THAN 65 YEARS OF EXPERTISE IN CEMENTED CARBIDE AND WEAR RESISTANT PARTS
More informationoptosic+ ULTRA-HIGH PERFORMANCE NON-TOXIC & COST-EFFECTIVE OPTICS & STRUCTURES FOR THE 21st CENTURY optosic AG
optosic+ ULTRA-HIGH PERFORMANCE NON-TOXIC & COST-EFFECTIVE OPTICS & STRUCTURES FOR THE 21st CENTURY 1 SPACE AGE MATERIAL Originally developed for the space optics industry, alpha-grain sintered silicon
More informationMETALFORMING. EDM Blocks. kennametal.com
METALFORMING EDM Blocks Why Us? All grades are proven in their application. Products stocked globally for quick delivery. Standard and corrosion-resistant grades. 200 standard sizes with custom sizes available
More informationTemperature time profile this determines the grain growth, i.e. their final size in the order of some µm, and the properties of grain boundaries.
Custom Services for Magnetic Components A user guide to soft magnetic materials (part 3 of 4) Ferrites Soft magnetic ferrites are principally a ceramic material, i.e. sintered grains of non metallic (semiconducting)
More informationBZN COMPACTS TOOL BLANKS AND INSERTS
BZN COMPACTS TOOL BLANKS AND INSERTS BZN COMPACTS TOOL BLANKS AND INSERTS Sandvik Hyperion manufactures a complete line of high quality polycrystalline CBN products for machining ferrous materials. The
More informationAM CORRAX. Uddeholm AM Corrax
AM CORRAX Uddeholm AM Corrax ASSAB is a trademark of voestalpine High Performance Metals Pacific Pte Ltd. The information contained herein is based on our present state of knowledge and is intended to
More informationEnlightening Next Generation of Material
Enlightening Next Generation of Material Paolo Calefati Prima Industrie SpA FoF.2014-2 Manufacturing processes for complex structures and geometries with efficient use of material Today most complex still
More informationInnovation. highlights round tool materials. Tooling the Future 2017.V2 EN
Innovation 2017.V2 EN highlights round tool materials CERATIZIT is a high-tech engineering group specialized in tooling and hard material technologies. Tooling the Future 2 INNOVATION HIGHLIGHTS 2017 TOOLMAKER
More informationPolycrystalline cubic boron nitride blanks and cut shapes for milling and turning tools. TOOLMAKER SOLUTIONS BZN Compacts Tool Blanks and Inserts
Polycrystalline cubic boron nitride blanks and cut shapes for milling and turning tools TOOLMAKER SOLUTIONS BZN Compacts Tool Blanks and Inserts BZN COMPACTS TOOL BLANKS AND INSERTS Hyperion manufactures
More informationContent. perform. Brief profile. Product information for high-strength thermomechanically hot-rolled strip and cut-to-length plate
Steel perform Product information for high-strength thermomechanically hot-rolled strip and cut-to-length plate Issue: January 22, 2019, version 0 / WB 660 Brief profile Outstanding surface quality Bending
More information3DMP. Fast I Simple I Economic. GEFERTEC GmbH Berlin Germany. 3DMP - 3D Metal Print fast simple economic
3DMP Fast I Simple I Economic GEFERTEC GmbH Schwarze-Pumpe-Weg 16 12681 Berlin Germany info@gefertec.de Phone: +49 (0) 30 912074 360 www.gefertec.de 3DMP - 3D Metal Print fast simple economic 2 GEFERTEC
More informationCHAPTER 2: LITERATURE SURVEY
7 CHAPTER 2: LITERATURE SURVEY 2.1. Introduction The powder metallurgy processing is one of the oldest and economic routes for producing critical and complex shaped products [1-3]. P/M is one of the most
More informationAnalysis of improvements in technological properties of WC-Co tool materials fabricated by spark plasma sintering
of Achievements in Materials and Manufacturing Engineering International Scientific Journal published monthly by the World Academy of Materials and Manufacturing Engineering Analysis of improvements in
More informationPRELIMINARY BROCHURE UDDEHOLM CORRAX
PRELIMINARY BROCHURE UDDEHOLM CORRAX Uddeholm Corrax stainless moulds steel has a unique set of properties that makes it the ultimate choice in a large number of demanding applications. Its superior resistance
More informationIMPAX SUPREME. IMPAX Prehardened mould steel
IMPAX SUPREME IMPAX Prehardened mould steel 1 Edition: 4, 11.2003 No. 031101 This information is based on our present state of knowledge and is intended to provide general notes on our products and their
More informationPREPARATION AND PROPERTIES OF Cr 2 N-Al 2 O 3 NANOCOMPOSITES
PREPARATION AND PROPERTIES OF Cr 2 N-Al 2 O 3 NANOCOMPOSITES Lian Gao 1 and Yaogang Li 2 1 State Key Lab of High Performance Ceramics and Superfine Microstructure, Shanghai Institute of Ceramics, Chinese
More informationCutting Tool Materials and Cutting Fluids. Dr. Mohammad Abuhaiba
Cutting Tool Materials and Cutting Fluids HomeWork #2 22.37 obtain data on the thermal properties of various commonly used cutting fluids. Identify those which are basically effective coolants and those
More informationWorking principle Equipments Process parameters MRR Electrode / Tool Power circuits Tool wear Dielectric Flushing Advantages Limitations Applications
Unit 3 - EDM Working principle Equipments Process parameters MRR Electrode / Tool Power circuits Tool wear Dielectric Flushing Advantages Limitations Applications Wire cut EDM Recent trends in EDM Synopsis
More informationFRAUNHOFER INSTITUTE FOR CERAMIC TECHNOLOGIES AND SYSTEMS IKTS BUSINESS DIVISION MECHANICAL AND AUTOMOTIVE ENGINEERING
FRAUNHOFER INSTITUTE FOR CERAMIC TECHNOLOGIES AND SYSTEMS IKTS BUSINESS DIVISION MECHANICAL AND AUTOMOTIVE ENGINEERING 1 MECHANICAL AND AUTOMOTIVE ENGINEERING The Mechanical and Automotive Engineering
More informationPIM Technology. a powder technology for complex small engineering parts
a powder technology for complex small engineering parts Powder Injection Moulding () metals (MIM) ceramics (CIM) cemented carbides (CCIM) is a new process for material shaping that combines the flexibility
More informationPreliminary Comparison of Hardmetals Obtained by SPS and by Electrical Resistance Sintering (ERS)
Manuscript refereed by Dr Henk van den Berg (Kennametal Shared Services GmdH, Germany) Preliminary Comparison of Hardmetals Obtained by SPS and by Electrical Resistance Sintering (ERS) J.M. Gallardo 1,
More informationFig. 1. Pulsed Ion beam energy instantly melts a thin surface layer, which then cools at a rate of a billion degrees/sec.
Introduction Manufacturers and end-users of critical metal parts and components are under increasing pressure to improve operating performance and reduce cost. Ranging from tools and dies used in the forging
More informationStructural materials for Fusion and Generation IV Fission Reactors
Hungarian Academy of Sciences KFKI Atomic Energy Research Institute Structural materials for Fusion and Generation IV Fission Reactors Ákos Horváth Materials Department akos.horvath@aeki.kfki.hu EFNUDAT
More informationLimited time offer. For Mitutoyo s Gage Block 70th Anniversary, we are offering select gage block sets at a significant price reduction.
E XC LU S I V E A N N I V E R S A RY P R O M OT I O N ed time offer. For Mitutoyo s Gage Block 70th Anniversary, we are offering select gage block sets at a significant price reduction. In addition, each
More informationVBN Components AB. 3D-printing for demanding applications. ESS, Max IV, IUC Syd/Big Science Dk Lund,
VBN Components AB 3D-printing for demanding applications ESS, Max IV, IUC Syd/Big Science Dk Lund, 2017-09-19 Ulrik Beste CTO, VBN Componens AB ulrik.beste@vbncomponents.com 070 235 86 26 VBN Components
More informationFRAUNHOFER INSTITUTE FOR CERAMIC TECHNOLOGIES AND SYSTEMS IKTS BUSINESS DIVISION MATERIALS AND PROCESSES
FRAUNHOFER INSTITUTE FOR CERAMIC TECHNOLOGIES AND SYSTEMS IKTS BUSINESS DIVISION MATERIALS AND PROCESSES 1 MATERIALS AND PROCESSES Fraunhofer IKTS s Materials and Processes business division offers oxide,
More informationCost effective manufacturing of tungsten heavy alloy foil and sheet material
Manuscript refereed by Mr Dov Chaiat (Tungsten Powder Technology, Israel) Cost effective manufacturing of tungsten heavy alloy foil and sheet material D. Handtrack, B. Tabernig, H. Kestler, L.S. Sigl PLANSEE
More informationMSE-226 Engineering Materials
MSE-226 Engineering Materials Lecture-7 ALLOY STEELS Tool Steels TYPES of FERROUS ALLOYS FERROUS ALLOYS Plain Carbon Steels Alloy Steels Cast Irons - Low carbon Steel - Medium carbon steel - High carbon
More informationTransparent Ceramic Yb 3+ :Lu2O3 Materials
Contract no.: FA2386-10-1-4113 Final report for the project on: Transparent Ceramic Yb 3+ :Lu2O3 Materials Submission Date: Jan 19 th, 2012 Principal Investigator: Dr. Akio Ikesue World-Lab. Co., Ltd.
More informationA novel process for manufacturing complex shaped Fe-Al intermetallic parts resistant to extreme environments
1 st Annual event on Critical Raw Materials 06 November 2017 Brussels, Belgium A novel process for manufacturing complex shaped Fe-Al intermetallic parts resistant to extreme environments Outline o o o
More informationProducts for: -Resistance Welding Electrodes -Electrical Contact Material
AMPCO Sintered Alloys Products for: -Resistance Welding Electrodes -Electrical Contact Material Product Definition & Uses The high electrical and thermal conductivity of copper is combined with arc-resistant
More informationvoestalpine Additive Manufacturing Center Singapore Pte Ltd
voestalpine Additive Manufacturing Center Singapore Direct Metal Deposition, DMD. 30 th November 2017 www.voestalpine.com voestalpine Additive Manufacturing Center. Singapore Direct Metal Deposition» Company
More informationvoestalpine SPECIALTY METALS UK Experts in Oil & Gas, CPI & Energy industries voestalpine High Performance Metals UK
voestalpine SPECIALTY METALS UK Experts in Oil & Gas, CPI & Energy industries voestalpine High Performance Metals UK voestalpine WORLDWIDE voestalpine AG Group is a leading global technology and capital
More informationFRAUNHOFER INSTITUTE FOR MACHINE TOOLS AND FORMING TECHNOLOGY IWU SIMULATION IN FORMING TECHNOLOGY
FRAUNHOFER INSTITUTE FOR MACHINE TOOLS AND FORMING TECHNOLOGY IWU SIMULATION IN FORMING TECHNOLOGY 1 SIMULATION IN SHEET METAL FORMING Simulation is an essential part of the development chain, especially
More informationThermal Spray Coatings in Severe Service Elaine Motyka 3/2/2017
Thermal Spray Coatings in Severe Service Elaine Motyka 3/2/2017 In this session Basics of Thermal Spray Coatings Defining Thermal Spray Common processes Coating microstructures Properties affected by process
More informationPARAMETER OPTIMIZATION ON EDM
http:// PARAMETER OPTIMIZATION ON EDM Anil S. Kapse Department of Mechanical Engineering PLITMS, Buldhana (India) ABSTRACT Spark erosion is a non-traditional machining process which is used to work hard
More informationInvestigation of direct metal laser sintering process Slavko Dolinšek
Investigation of direct metal laser sintering process Slavko Dolinšek This paper presents some characteristics of the direct metal laser sintering (DMLS) process and applications of this technology in
More informationBZN* Compacts Tool Blanks and Inserts. Machining of Ferrous Materials
BZN* Tool Blanks and Inserts Machining of Ferrous Materials BZN* Tool Blanks and Inserts Diamond Innovations manufactures a complete line of high quality polycrystalline CBN products for machining ferrous
More informationMETSAPP Metal supported SOFC technology for stationary and mobile applications (GA number )
METSAPP Metal supported SOFC technology for stationary and mobile applications (GA number 278257) Niels Christiansen Topsoe Fuel Cell A/S Project & Partnership General Overview Metal supported SOFC technology
More informationUNCONVENTIONAL MACHINING PROCESS UNIT 1 INTRODUCTION. Prepared by S. SENTHIL KUMAR AP / MECH SVCET
UNCONVENTIONAL MACHINING PROCESS UNIT 1 INTRODUCTION Prepared by S. SENTHIL KUMAR AP / MECH SVCET INTRODUCTION Conventional machining process Metal is removed by means of tool which is harder than work
More informationSistemska tehnika FORGED PRODUCTS FOR ALUMINIUM INDUSTRY
Sistemska tehnika FORGED PRODUCTS FOR ALUMINIUM INDUSTRY ST shells for continous strip casting Shells for continuous casting produced by Sistemska tehnika enable optimal casting speeds, maximal casted
More informationMicrostructural Characterization of a Hot Pressed Si 3 N 4 TiN Composite Studied by TEM
Materials Transactions, Vol. 44, No. 6 (2003) pp. 1081 to 1086 #2003 The Japan Institute of Metals Microstructural Characterization of a Hot Pressed Si 3 N 4 TiN Composite Studied by TEM Byong-Taek Lee,
More informationTaeguTec Tungsten Powders 3
Tungsten TaeguTec s tungsten powders are produced through fully automated state-of-the-art equipment. TaeguTec is exceeding customer s expectations with its guaranteed computerized quality control system
More informationASSA ABLOY Scandinavia
No Looking for suppliers of: Purchaser requirements Comp 1 Cutting, pressing, punching of metallic materials Regular stamping sub contractor that can manufacture both with current tooling provided by customer
More informationLaser Based Manufacturing of Wind Turbine Components
EPSCoR Wind Energy Meeting Laser Based Manufacturing of Wind Turbine Components PhD Student: Li Shi Professor: Hongtao Ding Laser Material Processing Lab Mechanical Engineering, The University of Iowa
More informationAISI A2 Cold work tool steel
T OOL STEEL FACTS AISI A2 Cold work tool steel Great Tooling Starts Here! General AISI A2 is an air- or oil hardening chromiummolybdenum-vanadium alloyed tool steel characterized by: Good machinability
More informationHPT GRADE CHAIN CH0550, CBN060K, CH2540 & CH3515
HPT GRADE CHAIN CH0550, CBN060K, CH2540 & CH3515 Background PCBN machining is evolving and forcing the industry to develop new solutions Continued demand for productivity enhancing solutions Machining
More informationProviding Technical Solutions for Biological Processes and Medical Devices
Cooperations, clients and partners Our R&D services range from strategic background research and bilateral industrial projects to the coordination of industrial project consortia in, for instance, joint
More informationRecycling of Tungsten Carbide Reclaim Powder and Ferro-Titanit Cromoni Chips with the Current Supported Sintering Techniques SPS and EDS
Recycling of Tungsten Carbide Reclaim Powder and Ferro-Titanit Cromoni Chips with the Current Supported Sintering Techniques SPS and EDS P. Schütte 1, H. Moll 1, W. Theisen 1, J. Schmidt 2 1) Chair of
More informationGeneral Catalogue. Spark Plasma Sintering Systems SINTER LAND. Spark Plasma Sintering System for Research & Development
Spark Plasma Sintering Systems General Catalogue Spark Plasma Sintering System for Research & Development Spark Plasma Sintering System for designs, manufactures and delivers Advanced SPS System Machines
More informationTOOLMAKER SOLUTIONS BY CERATIZIT P-LINE PROGRAM ROUND TOOL MATERIALS
TOOLMAKER SOLUTIONS BY CERATIZIT P-LINE PROGRAM ROUND TOOL MATERIALS 2016 EN ROUND TOOL MATERIALS P-LINE PROGRAM 2 3 Dear customer, Benefit from innovative production technologies and an extensive range
More informationCUTTING TOOLS 8000 DISTRIBUTED BY SPARK PLUGS (USA), INC. NTK
CUTTING TOOLS P R O D U C T G U I D E 8000 Insert Grade Information BIDEMICS SERIES JX1 / JX3 JP2 CERAMIC-SILICON NITRIDE SERIES SX6, SP9 Si3N4 Type SX3 JX1/JX3 are made of an advanced composite cutting
More informationSHAPING YOUR SUCCESS THE SOLID CHOICE FOR ALL OF YOUR CARBIDE NEEDS
SHAPING YOUR SUCCESS THE SOLID CHOICE FOR ALL OF YOUR CARBIDE NEEDS WWW.GENERALCARBIDE.COM The Ideal Breadth & Depth of Technical Expertise At General Carbide, we strive each day to maximize quality and
More informationPolycrystalline diamond blanks and cut shapes for inserts and round tools. TOOLMAKER SOLUTIONS Compax PCD Tool Blanks and Inserts
Polycrystalline diamond blanks and cut shapes for inserts and round tools TOOLMAKER SOLUTIONS Compax PCD Tool Blanks and Inserts COMPAX PCD PRODUCT OFFERING Hyperion offers a vast selection of superior
More informationVacuum Furnace Systems. PVA Industrial Vacuum Systems GmbH
Vacuum Furnace Systems PVA Industrial Vacuum Systems GmbH Powder Metallurgy: Vacuum and Pressure Sintering The vacuum (type COV) and pressure (type COD) sintering systems are designed for universal application
More informationElectrical discharge machining of ceramic/carbon nanostructure composites
Available online at www.sciencedirect.com Procedia CIRP 6 (2013 ) 95 100 The Seventeenth CIRP Conference on Electro Physical and Chemical Machining (ISEM) Electrical discharge machining of ceramic/carbon
More informationPRELIMINARY BROCHURE CORRAX. A stainless precipitation hardening steel
PRELIMINARY BROCHURE CORRAX A stainless precipitation hardening steel This information is based on our present state of knowledge and is intended to provide general notes on our products and their uses.
More information1 Introduction. 2 Experimental
Mechanical wet-milling and subsequent consolidation of ultra-fine Al 2 O 3 -(ZrO 2 +3%Y 2 O 3 ) bioceramics by using high-frequency induction heat sintering Khalil Abdelrazek KHALIL, Sug Won KIM Division
More informationInvestigation of Magnetic Abrasive Finishing Process Using Abrasives Obtained by Different Techniques
International Journal of Allied Practice, Research and Review Website: www.ijaprr.com (ISSN 2350-1294) Investigation of Magnetic Abrasive Finishing Process Using Abrasives Obtained by Different Techniques
More information