WOOD WORKING MAIN CATALOGUE.

Transcription

1 OOD ORKING MAIN CAAOGUE EN

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3 OOD ORKING MAIN CAAOGUE

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5 A3 Dear valued customer, Be assured that for your individual requirements as a toolmaker you will find the right solution at CERAIZI. Under the new competence brand oolmaker Solutions by CERAIZI we offer innovative solutions in the field of wood and composite materials machining as well as metal sawing. Gain decisive competitive advantages with our comprehensive range of rapidly available standard products - as always of best quality. Being a global technology leader allows us to identify new trends and to adapt our product offering to meet new market challenges. e look forward to talking with you to identify ways in which we can upgrade your tool performance. Your CERAIZI team INRODUCION

6 A4 INRODUCION CONENS Introduction elcome corporate values Production sites Carbide production Carbide application and composition General grade overview grade properties Grade selection Grade recommendation saw tips for metal Grade recommendation band saws for wood/metal Innovations series 6 Innovations Easy ine Innovations CDIA2 E-echstore A6 A8 A9 A15 A16 A2 A22 A23 A24 A26 A28 CONENS Saw tips for wood machining Grade properties Saw tip series 6 Saw tip CDIA2 Straight saw tip Hollow tooth saw tip Straight saw tip with pre-tinned top DA U.S. style saw tip U.S. style saw tip with pre-tinned top P Canadian style saw tip Canadian style saw tip with pre-tinned top P B3 B4 B6 B7 B19 B22 B3 B32 B33 B35 INRODUCION Saw tips for metal machining Grade properties Straight saw tip Saw tip with chip breaker Straight saw tip with pre-tinned top DA Blanks for band saws Strobe blanks Grade properties Strobe blanks for circular saws Strobe blanks for circular saws with pre-tinned top DA C3 C4 C12 C13 C15 D3 D4 D7 Rectangular strips Grade properties Standard rectangular Grooveline rectangular U.S. standard rectangular Standard 1 bevel Grooveline 1 bevel Standard 2 bevels Grooveline 2 bevels E3 E4 E5 E7 E9 E11 E12 E14 Rods Grade properties Ground mat to h6 metric Ground mat to h6 inch Cut to length ground mat to h6 metric Cut to length ground mat to h6 inch F3 F4 F5 F6 F8

7 INRODUCION CONENS A5 Blanks Grade properties Drill bits for dowel drills Drill bits for through-holes For wood machining drill tips multi-piece eeth for spiral-fluted milling cutters Drill bits for dowel drills G3 G4 G5 G6 G9 G1 Indexable knives Grade properties H3 Easy ine H4 Standard 3 H6 Standard 4 H8 Standard 4 microfinish H9 Scorers H11 4 cutting edges H14 Slanting knives/bossed H16 Scorers and centering points H19 Grooving knives H2 Chamfer breaking tips and chamfering knives H21 Mini H23 EcoKnives H24 Planer blades H25 Blanks for profiling CONENS Grade properties Superprofiler Standard - hole Ø 4.2 mm Italian Style hole Ø 4.5 mm Multipurp hole Ø 5.2 mm Indexable blanks hole Ø 4.2 mm ith countersunk hole - hole Ø 4.5 mm ith countersunk hole and groove hole Ø 4.5 mm ith groove ithout hole I3 I4 I5 I1 I14 I17 I19 I21 I23 I24 INRODUCION Planer blades Grade properties erminus Centrolock Bulldozer hin planers, metric hin planers, inch CE PAC and CE BP BCFB with serrated back, metric BCC with serrated back, metric BCC with serrated back, inch BCFB with serrated back, inch J3 J4 J5 J6 J7 J9 J1 J13 J14 J24 J25 echnical information Grade designation Special products Comparison of materials Packaging Basics of metal grinding A revolution in PCD saw tips Addition of a braze alloy K3 K4 K5 K8 K9 K15 K17

8 A6 INRODUCION ECOME elcome to the world of CERAIZI a world of unique and consistently innovative solutions for wear parts, cutting tools and wood and stone machining. CER- AIZI is your partner for exceptional and highly personalised hard material products which guarantee cost efficiency, resistance and performance. Increasing both the productivity and service life of your products in a very diverse range of industrial sectors is the very essence of our business. his fact makes CERAIZI hard materials and carbides indispensable materials in order to significantly increase the service life of components which are subject to high stress. Ever more powerful machines, facilities and machining methods constantly create new challenges for the CERAIZI development engineers. Intensive research and development activities which precisely match your requirements and work processes already today are able to provide the solutions for tomorrow.... because hard material matters ECOME Hard materials in general and hard metals in particular are characterised by a range of interesting properties for all applications where maximum wear resistance is required. High pressure, high temperature and highly abrasive or aggressive conditions are factors to which hard materials or metals must be resistant. Our powder metallurgical production of parts for wear protection enables tailor-made adaptation of the material properties to your wear criteria. INRODUCION

9 INRODUCION CORPORAE VAUES A7 Guided by corporate values e employ more than 5,5 people worldwide who are guided by our corporate values in their daily work: he views and focus of our business partners matter Instead of talking product with customers, we work on real solutions for business partners. Innovative and flexible thinking matters e challenge state-of-the-art technologies and develop intelligent alternatives. Our speed of thought and decisive actions give us a leading edge. Communication matters rust and respect enable open communication. e show who we are and what we feel. e keep our promises. e are open to and accept constructive criticism. Employee development matters e continuously invest in personnel and offer outstanding internal development opportunities. e attract talents around the world and create a favourable environment for long-term personal growth. CORPORAE VAUES INRODUCION 5 Professionalism matters e strive to be professional in everything we do. Our performance leads to results and growth which are always above average. 6 Our environment matters Environmental protection is a matter of each employee at home and at work. As a company we guarantee the community to be a considerate neighbour.

10 A8 INRODUCION PRODUCION SIE Production site PRODUCION SIE INRODUCION Mamer (uxembourg) he CERAIZI Group has its headquarters in Mamer in uxembourg. oday the plant in Mamer has more than 1,15 employees and concentrates on industrial wear protection, wood and stone machining as well as inserts and tools. Mamer

11 INRODUCION CARBIDE A COMPOSIE MAERIA A9 Carbide a composite material with valuable properties Carbides are composite materials consisting of a hard material and a comparatively soft binder metal, like cobalt (Co). he performance characteristics of carbide are determined by hardness, transverse rupture strength and fracture toughness. ith regard to their application, important parameters for the optimisation of these characteristics are the cobalt content and the grain size of the metal binder phase. he tungsten carbide grains have an average size of less than.2 μm up to several micrometres (μm). he cobalt fills the gaps between the carbide grains. hen extremely high toughness is required, the cobalt content can amount up to 3%, whereas, for maximum wear resistance, the cobalt content is reduced and the grain size decreased to the nano-crystalline range of <.2 μm. CERAIZI produces far more than 1 different carbide grades particularly for wear parts and cutting tools, thus offering a customised solution for every application. CARBIDE A COMPOSIE MAERIA INRODUCION

12 A1 INRODUCION CARBIDE - PRODUCION Carbide production AP (ammonium para-tungstate) Carbide production at CERAIZI started in ast but not least, thanks to long-standing experience CERA- IZI handles the entire process chain, from the raw material to the dispatching of the finished products to customers. he production process of powder-metallurgical products basically includes the four steps of powder preparation, forming, sintering and finishing. Yellow tungsten oxide CARBIDE - PRODUCION INRODUCION ungsten carbide production he AP (ammonium para-tungstate) is calcined into tungsten oxide under high temperature. Subsequently the oxide is reduced to tungsten metal in a hydrogen atmosphere. he metal powder is then mixed with carbon and carburised under inert atmosphere at high temperatures. he production parameters are decisive for the C grain size in the sintered carbide. Powder preparation he tungsten carbide is intensely mixed with the binder metal cobalt, nickel or iron, various grain growth inhibitors and materials, which promote compaction, by wet grinding so that a homogeneous suspension is created. Afterwards, the suspension is dried in a spray tower to produce a granulate with good flow characteristics. his granulate represents the basis for all forming processes. ungsten Blue tungsten oxide ungsten carbide

13 INRODUCION CARBIDE - PRODUCION A11 Metal forming pressing machining Metal forming he objective of the forming process is to obtain a near net shape sample. Pressing is normally carried out at room temperature with pressures reaching up to several tons per square centimetre. here are several ways of pressing blanks: During isostatic cold pressing the powder is filled into an elastic flexible hose and pressed into a compacted form through high liquid pressure. he powder blocks which are produced in this way can then be processed mechanically. All common machining methods like milling, cutting, drilling or turning may be applied. In uniaxial pressing the pressing tool consists of a die and an upper and a lower punch. he carbide powder is filled into the die and then compacted to create the so called green carbide, which is ejected from the pressing die. Extrusion pressing is mainly used to produce rectangular bar or cylindrical rod, with or without axial hole(s). A plasticiser is added to the powder. he resulting paste is pressed through an extrusion nozzle. Before sintering, the plasticiser must be evaporated in special drying furnaces. Metal Injection Moulding (MIM) is a process used to produce more complex forms which cannot be produced by direct pressing. he paste preparation is similar to the extrusion process. CARBIDE - PRODUCION INRODUCION Pressing Machining

14 A12 INRODUCION CARBIDE - PRODUCION Sintering Sintering process he sintering process converts the blank into a homogeneous and dense carbide with a high level of hardness. he material is sintered at temperatures between 1,3 and 1,5 C (liquid phase sintering) and sometimes also at high pressure (up to 1 bar). he volume is reduced by up to 5 % during this process. INRODUCION CARBIDE - PRODUCION Sintering

15 INRODUCION CARBIDE - PRODUCION A13 Finishing grinding coating Finishing In order to achieve the final requirements of surface finish, tolerances, etc. carbide parts can be subjected to a series of finishing processes such as grinding, spark erosion and coating. As a pioneer in coating technology we set new standards through revolutionary coating developments even today. Our coating competency covers classic hard material coatings, functional tailor-made coatings for specific customer applications as well as multi-layer coating. hese coatings, which consist for example of titanium carbide, titanium nitride or aluminium oxide, maximise the cutting performance and service life of the CERAIZI carbide products. he most important coating procedures are CVD (Chemical Vapour Deposition) and PVD (Physical Vapour Deposition). Cemented carbide machining by spark erosion meets the highest technological standards. ire erosion and cavity sinking by EDM guarantee high precision. ong-standing experience combined with carbide grades that are specially adapted for erosion guarantee optimum machining results. CARBIDE - PRODUCION Finishing INRODUCION Grinding Coating

16 A14 INRODUCION CARBIDE - PRODUCION Joining erosion quality check Composite parts In many cases it is not optimal to manufacture the entire component in carbide. he use of carbide is then limited to the area in which wear occurs. Materials with appropriate wear resistance are used for the tool; they are easier to machine than carbide. Numerous tried and tested technologies, such as brazing, gluing, clamping, connections with screws and shrinking are applied to combine carbide with other materials. CARBIDE - PRODUCION Joining INRODUCION Erosion, grinding, honing,... Quality check

17 INRODUCION CARBIDE - APPICAION AND COMPOSIION A15 ear resistance Carbide is a hard material with mechanical properties that can be adjusted within a very wide range, given its composition and microstructure. he hardness and toughness range of the CERAIZI grades includes everything from wear-resistant tool steel to super-hard ceramic materials. Natural diamond PCD, diamond coated CBN Ceramic (O) Ceramic (N) Cermet Carbide HSS CDIA2 hard material phase metallic binder phase oughness Criteria relevant for application ear resistance, hardness Compressive strength Impact strength ransverse rupture strength ribological properties Specific weight Magnetic properties Modulus of elasticity, rigidity hermal properties Corrosion resistance, resistance to oxidation oughness he hard material provides the necessary hardness wear resistance he metallic binder provides CARBIDE - APPICAION AND COMPOSIION INRODUCION hard material phase toughness Micrograph of C-Co carbide Classification of the C grain size CERAIZI Average grain size [µm] Classification code <.2 nano N.2 - <.5 ultrafine U.5 - <.8 submicron S.8 - < 1.3 fine F < 2.5 medium M < 6. coarse C > 6. extra-coarse E he classification of carbides according to grain size corresponds to the recommendations of the Powder Metallurgy Association.

18 A16 INRODUCION CARBIDE - PROPERIES Carbide properties depending on the Co contents and C grain size Hardness (wear resistance) Nozzles for water jet cutting ype of stress ear Corrosion Carbide grade Very high hardness: 265 HV3 Small grain size: <.5 um ow Co content:.4% Corrosion resistance when adding Cr 3 C 2 CARBIDE - PROPERIES Hardness Cobalt content Grain size INRODUCION ransverse rupture strength Cobalt content Grain size oughness Cobalt content Grain size ransverse rupture strength oughness Micro-drilling ype of stress ear Deflection Carbide grade.r.s.: >4 MPa Small grain size: <.5 µm + VC ow Co content ~ 8.5% High wear resistance: 193 HV3 Hot rolling ype of stress ear due to abrasion Built-up edge Impact stress Carbide grade Sufficient fracture toughness: Co content 2% Good wear resistance: 13 HV3 Medium grain size coarse or extra-coarse

19 INRODUCION GENERA GRADE OVERVIE GRADE PROPERIES A17 he graphic illustrations below show that the mechanical properties of the carbide mainly depend on the binder content (Co) and the C grain size. Hardness, i.e. wear resistance, increases inversely proportional to the fracture toughness. his means that the harder the material the more it reacts to notch tensions and impact stress (the impact resistance parameter, which cannot be precisely defined, correlates with the fracture toughness of the material). On the other hand, the transverse rupture strength does not directly depend on the hardness but rather on the C grain size and the cobalt content. he adhesive wear (tendency to Ultrafine grades Submicron grain Fine / medium grain 1µm 1µm 1µm stick), however, decreases with the grain size and the cobalt content of the carbide used. he list of the mentioned interdependencies, which could be extended at will for other wear and failure mechanisms, show that it is only possible to choose the correct carbide grade following a systematic procedure and/or based on experience with similar applications. K IC value [MPa * m 1/2 ] ransverse rupture strength [MPa] Hardness [HV3] Co [%] Co [%] GENERA GRADE OVERVIE GRADE PROPERIES INRODUCION Co [%] Ultrafine grade Fine / medium grain Coarse grain Submicron grain Coarse grain

20 A18 INRODUCION GENERA GRADE OVERVIE GRADE PROPERIES Composition and properties GENERA GRADE OVERVIE GRADE PROPERIES INRODUCION Nano-grades CERAIZI grade code Ultrafine grades Submicron grain Fine grain grades ISO code U.S. code Binder Density Hardness ransverse rupture strength [m %] [g/cm 3 ] HV1 HV3 HRA [MPa] [P.S.I.] [MPa*m ½ ] UMG4 K1 C4 2,2 15, , ,4 SMG2 K1 C4 2,4 15, , ,7 KCR5+ Co+Ni 3, 15, , ,8 KCR5 K1 C4 Co+Ni 2,76 15, , , HE4 K4 2, 13, , ,1 KCR6+ Co+Ni 3, 15, , ,5 CMPP3 3, 15, , KCR6 3, 15, , ,5 KCR8 4,2 15, , ,7 CS12D K1-K15 6, 14, , ,8 MG18 K2 C2 1, 14, , ,4 CS18D K2-K4 C2 9, 14, , , COPP1 1, 14, , Fracture toughness CS24D K3-K4 12, 14, , ,5 MG3 >K4 15, 13, , ,9 KCR1 Co+Ni 4, 15, , ,1 HC1 K1 C3 5,6 15, , ,2 HC5 K1 C3 4, 15, , ,7 HC2 K2 C2-C3 6, 15, , , 9,9 S26 P2 C2 Co 9,5 (i,a,nb) 12, , ,8 C 2,6 S25 P25 C5-C6 Co 9,5 (i,a,nb) 12, , ,5 C 22,4 SMX P2M/P25M C6 Co 11, (i,a,nb) 12, , , C 18,5 S4X7 P3/P35 C1-C2 Co 11, (i,a,nb) 13, , ,6 C 11,2 S4 P35 C1-C2 Co 11, (i,a,nb) C 12, 13, , ,5 HC4 K4 C1 12, 15, , ,

21 INRODUCION GENERA GRADE OVERVIE GRADE PROPERIES A19 Composition and properties CERAIZI grade code Medium grain grades Coarse grain Silicon nitride ISO code U.S. code S3X7 P25 C6 Co 9, (i,a,nb) C [m %] [g/cm 3 ] HV1 HV3 HRA [MPa] [P.S.I.] [MPa*m ½ ] 12, , ,7 HC25 K2 C2 7, 15, , ,4 HC3 K3 C1 8,5 15, , ,1 HC35 K3 C1 9, 14, , ,9 S6X7 P4 C5 Co 14, (i,a,nb) C 17,2 11, , ,7 GC32 K4 1, 14, , , GC4 <K4 15, 14, , , SNC1 CN-K2 AI 2 O 3 Y 2 O 3 9, Binder Density Hardness ransverse rupture strength Fracture toughness 3, , ,5 GENERA GRADE OVERVIE GRADE PROPERIES Steel HSS 18% 18., others 6., Fe balance HSS 6% 6.4, others 6., Fe balance HPS INRODUCION Comment: 1. he data in this table are typical material parameters. e reserve the right to modify the data due to technical progress or due to further development within our company. 2. K IC *: he measured critical tension intensity factors (K IC ) depend to a high degree on the sample geometry and sample preparation. A direct comparison with parameters which have been determined by means of a different method is therefore not admissible.

22 A2 INRODUCION GRADE OVERVIE Saw tips for wood working Saw tips for metal sawing Rods C grade code inter Sommer, mainly wood processing companies and saw mills Softwood Hardwood Chipboard MDF HDF Non-ferrous metals Steel Stainless steel Aerospace material Softwood Hardwood Chipboard MDF HDF Plastics Composite materials GRADE OVERVIE INRODUCION UMG4 SMG2 HE4 KCR5 KCR5+ CMPP3 COPP1 MG18 CS18D CS12D CS24D KCR6 KCR6+ KCR8 HC1 HC2 HC5 HC4 KCR1 S25 S26 S4 S4X7 SMX HC25 HC3 HC35 GC32 HPS HSS 6% HSS 18% see page(s) A22-A23 Acceptable Good Very good Optimum

23 INRODUCION GRADE OVERVIE A21 Rectangular strips Blanks Indexable knives Planer blades INRODUCION GRADE OVERVIE Softwood Hardwood Chipboard MDF HDF Plastics Softwood Hardwood Chipboard MDF HDF Plastics Softwood Hardwood Chipboard MDF HDF Plastics Softwood Hardwood Chipboard MDF HDF

24 A22 INRODUCION GRADE RECOMMENDAIONS SA IPS FOR MEA Grade recommendations saw tips for metal C grade code Material types Circular saws ork pieces Coating GRADE RECOMMENDAIONS SA IPS FOR MEA Non-ferrous metals Sandwich materials HC1 KCR1 KCR5+ HC1 HC1 SMX Aluminium < 7% silicon mm tube, plate, bar and extruded section no Aluminium < 7% silicon mm tube, plate, bar and extruded section no Aluminium > 7% silicon mm tube, plate, bar and extruded section no Brass mm tube, plate, bar and extruded section no Copper mm tube, plate, bar and extruded section no mm Stainless steels CS24D Duplex mm yes CS18D SUS 34, 312, mm yes Aerospace materials CS24D CS18D Aluminium steel and other materials steel sandwiched with other materials Inconel 718, Hastelloy mm solid carbide yes itanium mm solid carbide yes no INRODUCION Steel S4 S25 new General (reground saws) 25 2 mm various Bearing steel mm various yes no S25 new Oil / gas tubes Flying cut-off mm seamless tubes without internal / external welding seam yes S25 new Various materials HSC (high speed cutting) mm seamless tubes without internal / external welding seam yes S4 Various Orbital saws mm tube with internal / external welding seam yes S25 Die steel > HRC mm various yes Medium carbon steel mm solid yes Cast iron Cast iron, low ferrite content mm yes CS12D new

25 INRODUCION GRADE RECOMMENDAIONS BAND SAS FOR MEA/OOD A23 Grade recommendation band saws for metal Non-ferrous metals Steel Stainless steels Aerospace materials C grade code HC2 CS12D KCR1 HC2 HC2 CS18D HC2 KCR1 CS18D CS18D CS18D CS24D CS18D CS24D CS18D C grade code Material types Aluminium < 7% silicon Aluminium > 7% silicon Aluminium > 7% silicon, castings Brass Copper Black steel, constructional steel, annealed steels, cold/hot working steels and tool steel Steel > HRC6 High chrome steel Duplex steels Nickel based alloys Corrosion resistant steels Inconel 718, Hastelloy Inconel 718, titanium Grade recommendations band saws for wood Material types GRADE RECOMMENDAIONS BAND SAS FOR MEA/OOD INRODUCION ood CS18D aminated materials

26 A24 INRODUCION INNOVAIONS SERIES 6

27 INRODUCION INNOVAIONS SERIES 6 A25 Saw tip 6 series the new saw tip geometry from CERAIZI he most characteristic feature of the saw tip series 6 is the radius on the lower side of the tip which replaces the previous angle. As a result of this modification, the necessary heat is conducted faster to the back of the tip which subsequently allows quicker brazing of the saw tip. Another positive effect of this tip geometry is that, thanks to the reduced brazing time, a homogeneous structure of the carbide with the basis is created. Conserving resources In terms of new developments CERAIZI always strives for resource-conserving products. In this context too series 6 stands out. Due to the modified shape, the weight of the tip has been notably reduced. he new saw tip series can be applied directly in your production department. INNOVAIONS SERIES 6 INRODUCION Advantages he following sizes are available: Smart design Faster brazing of the saw tip More homogeneous structure carbide / tool eight reduction = conserves resources Reference number sizes 6 8. x x x x x x x x x x x x x x 3.5

28 A26 INRODUCION INNOVAIONS EASY INE

29 INRODUCION INNOVAIONS EASY INE A27 Easy ine knives Easy ine knives combine performance, affordability and availability. Manufactured at our integrated production units in Europe, the Easy ine product range utilises our new submicron grade COPP1 which has been extensively tested in a variety of different wood machining applications. his entry performance tungsten carbide grade offers the same high reliability as CERAIZI s existing grades with wear characteristics close to MG18, a recognised all round grade for solid wood. COPP1 Cobalt content: Hardness: ransverse rupture strength: Grain size: 1% 157 HV1 > 3 MPa,7 µm Advantages Versatile application Very good price-performance ratio Conserves resources Optimal price-performance ratio he manufacturing process for Easy ine knives has been optimised for high-volume and cost-sensitive markets. In exchange for minimum order quantities, customers benefit from special price levels to address today s market expectations. ead time is also reduced, with most popular articles available from stock. hese benefits make Easy ine knives a great alternative for today s most common wood machining applications. INNOVAIONS EASY INE INRODUCION Easy ine product range without corner radius with corner radius Indexable knives Scorers Planer blades E CK S 9.6X12.X1.5 COPP E CK S 15.X12.X1.5 COPP E CK S 2.X12.X1.5 COPP E CK S 3.X12.X1.5 COPP E CK S 4.X12.X1.5 COPP E CK S 5.X12.X1.5 COPP E CK S 6.X12.X1.5 COPP E CK SC 14.X14.X2. COPP E CK SC 15.X15.X R 95 COPP E CK SC 15.X15.X R115 COPP E CK SC 15.X15.X R15 COPP E CK SC 15.X15.X2.5 R 95 COPP E CK SC 15.X15.X2.5 R115 COPP E CK SC 15.X15.X2.5 R15 COPP E CK PK 75.5X5.5X1.1 COPP E CK PK 8.5X5.5X1.1 COPP E CK PK 82.X5.5X1.1 COPP

30 A28 INRODUCION INNOVAIONS CDIA2

31 INRODUCION INNOVAIONS CDIA2 A29 CDIA2 CERAIZI is presenting the new saw tip CDIA2. ith an innovative layer structure CDIA2 guarantees a consistent edge radius during the entire sawing operation. hanks to the self-sharpening tip, the cutting edge remains constantly sharp. In case of an MDF particle board CDIA2 cuts 25 kilometres surpassing the performance of conventional saw tips by a multiple. In addition, the PCD coating of CDIA2 is protected against edge chipping. hus the excellent surface quality of the work piece is also guaranteed when the cutting distance increases Cutting costs comparison in % Advantages o Self-sharpening effect of the cutting edge o ool life 25 kilometres o ell-suited for brazing and grinding o High surface quality of the work piece 5 CDIA2 PCD op end carbide ow overall operation costs High end carbide Medium range carbide he overall operation costs of CDIA2 are equal to the ones with PCD saw tips. Compared to high-quality carbide saw tips, the operation costs using CDIA2 were reduced by a multiple. INNOVAIONS CDIA2 INRODUCION Cutting distance in MDF (laboratory test set-up) [km] CDIA2 prototype saw 1 CDIA2 prototype saw 2 CDIA2 prototype saw 3 High end carbide saw Surface defect size [-] Source: laboratory set-up by University of Stuttgart

32 A3 INRODUCION

33 INRODUCION E ECHSORE CERAIZI E-echstore he CERAIZI online shop offers a comprehensive range of cutting tools, rods and products for wear protection. e promise you a well-structured navigation and easy user guide! Speed You have access to more than 2, products online. he extended rapid product search via the material number, ISO designation or characteristics allows you to find the product you need. After ordering you will immediately receive an order confirmation. You may inform yourself online at any time on the delivery status of your products. (rack & race) Services he CERAIZI E-echstore is available to you around the clock. You may check the offer, order, consignments and invoice online. Open orders can be changed at the last minute if you wish to correct them. For this purpose you always use your personal order templates. Should you have any questions, a personal contact will additionally be available. Information You will receive state-of-the-art detailed technical information and graphic illustrations for all products in the E-echstore. You will also be informed about possible connections and suitable accessories. hanks to the up-to-date availability check applicable to all standard articles you can immediately see when you will receive the requested products. E ECHSORE INRODUCION Business All products are ordered at net prices and conditions. e guarantee optimal safety through SS-encoding. CERAIZI linkage ould you like to link your system with CERAIZI? CERAIZI supports all common link formats (EDI, XM, OCI, etc.). Get in touch with your contact person! Our technical engineer will analyse your requirements together with you and will help you when choosing the suitable technology.

34 B2 Saw tips for wood working ong tool life thanks to customised carbide grades is what characterises our saw tips in application. he very good brazability and close geometric tolerances make the difference when it comes to tool production. he special design of the new saw tip series 6 ensures shorter brazing time thanks to a better distribution of the induced heat, while other advantages are the simplified regrinding process and enhanced chip evacuation. he innovative saw tip CDIA2 combines the efficient manufacturing of carbide saws with the tool life of PCD saws in a unique way. hanks to a proven self-sharpening effect, the innovative saw tip CDIA2 achieves a tool life of over 25 kilometres without having to be reground. SA IPS FOR OOD

35 SA IPS FOR OOD GRADE PROPERIES B3 Composition and properties CERAIZI grade code ISO code U.S. code Binder Density Hardness ransverse rupture strength Fracture toughness [m %] [g/cm 3 ] HV1 HV3 HRA [MPa] [P.S.I.] [MPa*m ½ ] Ultrafine grades KCR5+ N/A N/A 3, 15, , ,8 KCR5 K1 C4 2,76 15, , , HE4 K4 N/A 2, 13, , ,1 Submicron grain Fine grain grades KCR6+ N/A N/A 3, 15, , ,5 CMPP3 N/A N/A 3, 15, , N/A KCR6 N/A N/A 3, 15, , ,5 COPP1 N/A N/A 1, 14, , N/A KCR1 N/A N/A 4, 15, , ,1 HC1 K1 C3 5,6 15, , ,2 GRADE PROPERIES Coarse grain GC32 K4 N/A 1, 14, , , SA IPS FOR OOD Comment: 1. he data in this table are typical material parameters. e reserve the right to modify the data due to technical progress or due to further development within our company. 2. K IC *: he measured critical tension intensity factors (K IC ) depend to a high degree on the sample geometry and sample preparation. A direct comparison with parameters which have been determined by means of a different method is therefore not admissible.

36 B4 SA IPS FOR OOD SA IPS SERIES ,3 ype, min max Grade B SA IPS SERIES 6 ype, 1,3 min max Grade B3 SA IPS FOR OOD ,3 ype, min max Grade B ,3 ype, min max Grade B3 A24-A25

37 SA IPS FOR OOD SA IPS SERIES 6 B ,3 ype, min max Grade B ype, 1,4 min max Grade B3 SA IPS SERIES ,4 SA IPS FOR OOD ype, min max Grade B3 A24-A25

38 B6 SA IPS FOR OOD SA IPS DIA ype, Material Grade [mm] [mm] [mm] [see page(s)] X3.8X2.5 CDIA B X 5.4X3.5 CDIA B X6.2X3.5 CDIA B3 SA IPS DIA Grinding wheel SA IPS FOR OOD ype, Material CDIA RS A CDIA RS B2H Clamp ype, Material SENKUNG 1.5X45GR X12.7X4.8MM X12.7X4.8MM A28-A29

39 SA IPS FOR OOD SRAIGH SA IPS B ,3 ype, min max Grade B ype, min max Grade B3 1,2 7 SRAIGH SA IPS ,8 6 SA IPS FOR OOD ype, min max Grade B ,3 ype, min max Grade B3

40 B8 SA IPS FOR OOD SRAIGH SA IPS ,3 ype, min max Grade B SRAIGH SA IPS ype, min max Grade B3 1,1 7 SA IPS FOR OOD ,1 6 ype, min max Grade B ,1 ype, min max Grade B3

41 SA IPS FOR OOD SRAIGH SA IPS B ,1 ype, min max Grade B ype, 1,1 min max Grade B3 7 SRAIGH SA IPS ,5 7 SA IPS FOR OOD ype, min max Grade B ,9 ype, min max Grade B3

42 B1 SA IPS FOR OOD SRAIGH SA IPS ,3 ype, min max Grade B SRAIGH SA IPS ype, min max Grade B3 1,3 SA IPS FOR OOD ,5 7 ype, min max Grade B Series 6 see page(s) 1,1 A25+B4 ype, min max Grade B3

43 SA IPS FOR OOD SRAIGH SA IPS B Series 6 see page(s) 1,3 A25+B4 ype, min max Grade B ype, Series 6 see page(s) A25+B5 min max Grade B3 1,3 4 SRAIGH SA IPS Series 6 see page(s) A25+B4 28 1,3 7 SA IPS FOR OOD ype, min max Grade B ,66 ype, min max Grade B3

44 B12 SA IPS FOR OOD SRAIGH SA IPS ,66 ype, min max Grade B SRAIGH SA IPS ype, min max Grade B3 1,3 5 SA IPS FOR OOD ,55 ype, min max Grade B ,4 ype, min max Grade B3

45 SA IPS FOR OOD SRAIGH SA IPS B ,3 ype, min max Grade B ype, min max Grade B3 1,4 7 SRAIGH SA IPS ,6 72 SA IPS FOR OOD ype, min max Grade B ,2 ype, min max Grade B3

46 B14 SA IPS FOR OOD SRAIGH SA IPS Series 6 see page(s) 1,3 A25+B5 ype, min max Grade B SRAIGH SA IPS ype, Series 6 see page(s) A25+B5 1,3 min max Grade B3 7 SA IPS FOR OOD ,66 ype, min max Grade B Series 6 see page(s) 1,4 A25+B5 ype, min max Grade B3

47 SA IPS FOR OOD SRAIGH SA IPS B ,5 ype, min max Grade B ype, min max Grade B3 2,1 7 SRAIGH SA IPS ,75 SA IPS FOR OOD ype, min max Grade B ,6 ype, min max Grade B3

48 B16 SA IPS FOR OOD SRAIGH SA IPS ,8 ype, min max Grade B SRAIGH SA IPS ype, min max Grade B3 2,2 7 SA IPS FOR OOD ,2 7 ype, min max Grade B ,5 ype, min max Grade B3

49 SA IPS FOR OOD SRAIGH SA IPS B ,4 ype, min max Grade B ype, 3 3 1,6 min max Grade B3 6 SRAIGH SA IPS ,5 4 SA IPS FOR OOD ype, min max Grade B ,3 ype, min max Grade B3

50 B18 SA IPS FOR OOD SRAIGH SA IPS ype, min max Grade B3 SA IPS FOR OOD SRAIGH SA IPS

51 SA IPS FOR OOD HOO OOH SA IPS B ± ,4 ype, Grade [mm] [mm] [mm] [see page(s)] B B ype, Grade [mm] [mm] [mm] [see page(s)] B3 7 ± ,4 HOO OOH SA IPS ± ,3 SA IPS FOR OOD ype, Grade [mm] [mm] [mm] [see page(s)] B B3

52 B2 SA IPS FOR OOD HOO OOH SA IPS ± ,4 ype, Grade [mm] [mm] [mm] [see page(s)] B B3 HOO OOH SA IPS ype, Grade [mm] [mm] [mm] [see page(s)] B3 ±.1 2 1,2 SA IPS FOR OOD ± ,4 ype, Grade [mm] [mm] [mm] [see page(s)] B B3

53 SA IPS FOR OOD HOO OOH SA IPS B ± ,2 ype, Grade [mm] [mm] [mm] [see page(s)] B3 SA IPS FOR OOD HOO OOH SA IPS

54 B22 SA IPS FOR OOD SRAIGH SA IPS IH PRE-INNED OP DA DA ,3 SRAIGH SA IPS IH PRE-INNED OP DA ype, min max Grade B DA +.2 ype, min max Grade B3 28 1,1 56 SA IPS FOR OOD DA ,1 6 ype, min max Grade B DA ,1 ype, min max Grade B3 K17

55 SA IPS FOR OOD SRAIGH SA IPS IH PRE-INNED OP DA B DA ype, min max Grade B DA +.2 ype, min max Grade B3 1,1 28 1,5 7 SRAIGH SA IPS IH PRE-INNED OP DA DA ,9 76 SA IPS FOR OOD ype, min max Grade B DA ,3 ype, min max Grade B3 K17

56 B24 SA IPS FOR OOD SRAIGH SA IPS IH PRE-INNED OP DA DA SRAIGH SA IPS IH PRE-INNED OP DA ype, min max Grade B DA +.2 ype, min max Grade B3 1,5 28 1,1 7 SA IPS FOR OOD DA ,3 7 ype, min max Grade B DA ,3 ype, min max Grade B3 K17

57 SA IPS FOR OOD SRAIGH SA IPS IH PRE-INNED OP DA B DA ype, min max Grade B DA +.2 ype, min max Grade B3 3, 3, 1, ,66 SRAIGH SA IPS IH PRE-INNED OP DA DA ,4 7 SA IPS FOR OOD ype, min max Grade B DA ,55 ype, min max Grade B3 K17

58 B26 SA IPS FOR OOD SRAIGH SA IPS IH PRE-INNED OP DA DA ,6 SRAIGH SA IPS IH PRE-INNED OP DA ype, min max Grade B DA +.2 ype, min max Grade B3 28 1,3 7 SA IPS FOR OOD DA ,3 7 ype, min max Grade B DA ,5 ype, min max Grade B3 K17

59 SA IPS FOR OOD SRAIGH SA IPS IH PRE-INNED OP DA B DA ype, min max Grade B DA +.2 ype, min max Grade B3 1,4 28 1,6 7 SRAIGH SA IPS IH PRE-INNED OP DA DA ,8 7 SA IPS FOR OOD ype, min max Grade B DA ,2 ype, min max Grade B3 K17

60 B28 SA IPS FOR OOD SRAIGH SA IPS IH PRE-INNED OP DA DA SRAIGH SA IPS IH PRE-INNED OP DA ype, min max Grade B DA +.2 ype, min max Grade B3 2,3 3 1,5 4 SA IPS FOR OOD DA ,6 6 ype, min max Grade B DA ,4 ype, min max Grade B3 K17

61 SA IPS FOR OOD SRAIGH SA IPS IH PRE-INNED OP DA B DA ,3 ype, min max Grade B3 SA IPS FOR OOD SRAIGH SA IPS IH PRE-INNED OP DA K17

62 B3 SA IPS FOR OOD U.S. SYE SA IPS A.. 3 ype, min max Grade [inch] [inch] [inch] [inch] [see page(s)] A B3 B.. U.S. SYE SA IPS ype, min max Grade [inch] [inch] [inch] [inch] [see page(s)] B B3 3 SA IPS FOR OOD C.. 3 ype, min max Grade [inch] [inch] [inch] [inch] [see page(s)] C B3 D.. 3 ype, min max Grade [inch] [inch] [inch] [inch] [see page(s)] D B3

63 SA IPS FOR OOD U.S. SYE SA IPS B31 E.. 3 ype, min max Grade [inch] [inch] [inch] [inch] [see page(s)] E B3 F.. ype, min max Grade [inch] [inch] [inch] [inch] [see page(s)] F B3 3 U.S. SYE SA IPS G.. 3 SA IPS FOR OOD ype, min max Grade [inch] [inch] [inch] [inch] [see page(s)] G B3 Q.. 3 ype, min max Grade [inch] [inch] [inch] [inch] [see page(s)] Q B3

64 B32 SA IPS FOR OOD U.S. SYE SA IPS IH PRE-INNED OP P A.. P 3 U.S. SYE SA IPS IH PRE-INNED OP P ype, min max Grade [inch] [inch] [inch] [inch] [see page(s)] A B3 D.. P ype, min max Grade [inch] [inch] [inch] [inch] [see page(s)] D B3 3 SA IPS FOR OOD E.. P 3 ype, min max Grade [inch] [inch] [inch] [inch] [see page(s)] E B3 F.. P 3 ype, min max Grade [inch] [inch] [inch] [inch] [see page(s)] F B3 K17

65 SA IPS FOR OOD CANADIAN SYE SA IPS B33 BC ype, min max Grade [inch] [inch] [inch] [inch] [see page(s)] BC B3 DC.. ype, min max Grade [inch] [inch] [inch] [inch] [see page(s)] DC B CANADIAN SYE SA IPS EC SA IPS FOR OOD ype, min max Grade [inch] [inch] [inch] [inch] [see page(s)] EC B3 FC ype, min max Grade [inch] [inch] [inch] [inch] [see page(s)] FC B3

66 B34 SA IPS FOR OOD CANADIAN SYE SA IPS GC ype, min max Grade [inch] [inch] [inch] [inch] [see page(s)] GC B3 CANADIAN SYE SA IPS HC.. ype, min max Grade [inch] [inch] [inch] [inch] [see page(s)] GC B SA IPS FOR OOD XC ype, min max Grade [inch] [inch] [inch] [inch] [see page(s)] XC B3

67 SA IPS FOR OOD CANADIAN SYE SA IPS IH PRE-INNED OP P B35 BC.. P 3 ype, min max Grade [inch] [inch] [inch] [inch] [see page(s)] BC B3 DC.. P ype, min max Grade [inch] [inch] [inch] [inch] [see page(s)] DC B CANADIAN SYE SA IPS IH PRE-INNED OP P EC.. P SA IPS FOR OOD ype, min max Grade [inch] [inch] [inch] [inch] [see page(s)] EC B3 FC.. P ype, min max Grade [inch] [inch] [inch] [inch] [see page(s)] FC B3 K17

68 B36 SA IPS FOR OOD CANADIAN SYE SA IPS IH PRE-INNED OP P GC.. P 3 CANADIAN SYE SA IPS IH PRE-INNED OP P ype, min max Grade [inch] [inch] [inch] [inch] [see page(s)] GC B3 HC.. P ype, min max Grade [inch] [inch] [inch] [inch] [see page(s)] GC B SA IPS FOR OOD XC.. P ype, min max Grade [inch] [inch] [inch] [inch] [see page(s)] XC B3 K17

69 B37 SA IPS FOR OOD

70 C2 Saw tips for metal working In the field of saw tip production, we have long-standing experience and are known for pioneering innovations in the world of metal cutting. he combination of maximum carbide quality, state-of-the-art manufacturing technologies and comprehensive application knowledge enables us to support our customers when developing and producing the best carbide saws. SA IPS FOR MEA

71 SA IPS FOR MEA GRADE PROPERIES C3 Composition and properties CERAIZI grade code ISO code U.S. code Binder Density Hardness ransverse rupture strength Fracture toughness [m %] [g/cm 3 ] HV1 HV3 HRA [MPa] [P.S.I.] [MPa*m ½ ] Ultrafine grades KCR5+ Co+Ni 3, 15, , ,8 Submicron grain Fine grain grades KCR6 3, 15, , ,5 CS12D K1-K15 6, 14, , ,8 CS18D K2-K4 C2 9, 14, , , CS24D K3-K4 12, 14, , ,5 KCR1 Co+Ni 4, 15, , ,1 HC1 K1 C3 5,6 15, , ,2 S26 P2 C2 Co 9,5 (i,a,nb) 12, , ,8 C 2,6 S25 P25 C5-C6 Co 9,5 (i,a,nb) 12, , ,5 C 22,4 SMX P2M/P25M C6 Co 11, (i,a,nb) 12, , , C 18,5 S4X7 P3/P35 C1-C2 Co 11, (i,a,nb) 13, , ,6 C 11,2 S4 P35 C1-C2 Co 11, (i,a,nb) C 12, 13, , ,5 GRADE PROPERIES SA IPS FOR MEA Comment: 1. he data in this table are typical material parameters. e reserve the right to modify the data due to technical progress or due to further development within our company. 2. K IC *: he measured critical tension intensity factors (K IC ) depend to a high degree on the sample geometry and sample preparation. A direct comparison with parameters which have been determined by means of a different method is therefore not admissible.

72 C4 SA IPS FOR MEA SRAIGH SA IPS ype, min max Grade C SRAIGH SA IPS ype, min max Grade C3 SA IPS FOR MEA ,8 6 ype, min max Grade C ,1 ype, min max Grade C3

73 SA IPS FOR MEA SRAIGH SA IPS C ype, min max Grade C ype, 1,1 min max Grade C3 7 SRAIGH SA IPS ,3 7 SA IPS FOR MEA ype, min max Grade C ype, min max Grade C3

74 C6 SA IPS FOR MEA SRAIGH SA IPS ype, min max Grade C SRAIGH SA IPS ype, min max Grade C3 SA IPS FOR MEA / ype, min max Grade C ype, min max Grade C3

75 8 8 8 SA IPS FOR MEA SRAIGH SA IPS C ype, min max Grade ,7 C ype, min max Grade , C3 SRAIGH SA IPS SA IPS FOR MEA ype, min max Grade , C ype, min max Grade ,6 C3

76 8 8 8 C8 SA IPS FOR MEA SRAIGH SA IPS ype, min max Grade , C SRAIGH SA IPS ype, min max Grade , C3 SA IPS FOR MEA ype, min max Grade , C ype, min max Grade ,2 C3

77 8 8 8 SA IPS FOR MEA SRAIGH SA IPS C ype, min max Grade , C ype, min max Grade ,5 C3 SRAIGH SA IPS SA IPS FOR MEA ype, min max Grade ,6 C ype, min max Grade ,5 C3

78 8 8 8 C1 SA IPS FOR MEA SRAIGH SA IPS ype, min max Grade ,5 C SRAIGH SA IPS ype, min max Grade , C3 SA IPS FOR MEA ype, min max Grade , C ype, min max Grade , C3

79 8 8 8 SA IPS FOR MEA SRAIGH SA IPS C ype, min max Grade , C ype, min max Grade , C3 SRAIGH SA IPS SA IPS FOR MEA ype, min max Grade , C ype, min max Grade , C3

80 8 8 C12 SA IPS FOR MEA SA IPS IH CHIP BREAKER ype, min max Grade C3 SA IPS IH CHIP BREAKER ype, min max Grade C3 SA IPS FOR MEA

81 SA IPS FOR MEA SRAIGH SA IPS IH PRE-INNED OP DA C DA ype, min max Grade C DA +.2 ype, min max Grade 2771 DA , C3 1,1 8 SRAIGH SA IPS IH PRE-INNED OP DA DA ,3 7 SA IPS FOR MEA ype, min max Grade C DA ype, min max Grade C3 K17

82 C14 SA IPS FOR MEA SRAIGH SA IPS IH PRE-INNED OP DA DA SRAIGH SA IPS IH PRE-INNED OP DA ype, min max Grade C DA +.2 ype, min max Grade 2771 DA , C3 8 SA IPS FOR MEA DA ype, min max Grade 2771 DA ,6 C DA ype, min max Grade 2771 DA , C3 K17

83 SA IPS FOR MEA BANKS FOR BAND SAS C15 CCY S.. (cylinder E) D D [mm] [mm] CS18D BANKS FOR BAND SAS SA IPS FOR MEA

84 D2 Strobe blanks e offer strobe blanks with and without a brazing alloy in the recently developed grade COPP1 which guarantees an optimal ratio of wear resistance and toughness. he strobe blanks with the brazing alloy make the brazing process easier and help to save production time and costs. SROBE BANKS

85 SROBE BANKS GRADE PROPERIES D3 Composition and properties CERAIZI grade code ISO code U.S. code Binder Density Hardness ransverse rupture strength Fracture toughness [m %] [g/cm 3 ] HV1 HV3 HRA [MPa] [P.S.I.] [MPa*m ½ ] Submicron grain COPP1 N/A N/A 1, 14, , N/A SROBE BANKS GRADE PROPERIES Comment: 1. he data in this table are typical material parameters. e reserve the right to modify the data due to technical progress or due to further development within our company. 2. K IC *: he measured critical tension intensity factors (K IC ) depend to a high degree on the sample geometry and sample preparation. A direct comparison with parameters which have been determined by means of a different method is therefore not admissible.

86 D4 SROBE BANKS SROBE BANKS FOR CIRCUAR SAS SROBE BANKS FOR CIRCUAR SAS SROBE BANKS +.15 [mm] [mm] [mm] COPP

87 SROBE BANKS SROBE BANKS FOR CIRCUAR SAS D [mm] [mm] [mm] COPP SROBE BANKS FOR CIRCUAR SAS SROBE BANKS

88 D6 SROBE BANKS SROBE BANKS FOR CIRCUAR SAS SROBE BANKS FOR CIRCUAR SAS SROBE BANKS +.15 [mm] [mm] [mm] COPP

89 SROBE BANKS SROBE BANKS FOR CIRCUAR SAS IH PRE-INNED OP DA D DA [mm] [mm] [mm] COPP SROBE BANKS FOR CIRCUAR SAS IH PRE-INNED OP DA SROBE BANKS K17

90 D8 SROBE BANKS SROBE BANKS FOR CIRCUAR SAS IH PRE-INNED OP DA SROBE BANKS FOR CIRCUAR SAS IH PRE-INNED OP DA 448..DA [mm] [mm] [mm] COPP SROBE BANKS +.15 K17

91 D9 SROBE BANKS

92 E2 Rectangular strips ool life is determined by the carbide grade used on the cutting edge and the design and quality applied to produce the tool. Our rectangular strips represent the ideal basis for high-quality wood working tools. hanks to the additional form fit of the brazing alloy and the carbide, the special Grooveline geometry increases the carbide s shear strength on the steel support. RECANGUAR SRIPS

93 RECANGUAR SRIPS GRADE PROPERIES E3 Composition and properties CERAIZI grade code ISO code U.S. code Binder Density Hardness ransverse rupture strength Fracture toughness [m %] [g/cm 3 ] HV1 HV3 HRA [MPa] [P.S.I.] [MPa*m ½ ] Ultrafine grades HE4 K4 N/A 2, 13, , ,1 Submicron grain KCR6 N/A N/A 3, 15, , ,5 MG18 K2 C2 1, 14, , ,4 COPP1 N/A N/A 1, 14, , N/A Fine grain grades HC25 K2 C2 7, 15, , ,4 GRADE PROPERIES RECANGUAR SRIPS Comment: 1. he data in this table are typical material parameters. e reserve the right to modify the data due to technical progress or due to further development within our company. 2. K IC *: he measured critical tension intensity factors (K IC ) depend to a high degree on the sample geometry and sample preparation. A direct comparison with parameters which have been determined by means of a different method is therefore not admissible.

94 E4 RECANGUAR SRIPS SANDARD RECANGUAR CS SANDARD RECANGUAR RECANGUAR SRIPS [mm] [mm] [mm] COPP

95 RECANGUAR SRIPS GROOVEINE RECANGUAR E5 CS RE [mm] [mm] [mm] KCR6 MG18 HE GROOVEINE RECANGUAR RECANGUAR SRIPS

96 E6 RECANGUAR SRIPS GROOVEINE RECANGUAR CS RE [mm] [mm] [mm] KCR6 MG18 HE GROOVEINE RECANGUAR RECANGUAR SRIPS

97 RECANGUAR SRIPS U.S. SANDARD RECANGUAR E7 SB ype, [inch] [inch] [inch] MG18 HC25 SB SB SB SB SB SB SB SB SB SB SB SB SB 38E SB SB 312A SB SB SB SB SB SB SB SB SB SB 48E SB SB 412C SB SB SB SB SB SB SB U.S. SANDARD RECANGUAR RECANGUAR SRIPS SB SB SB SB SB SB SB SB SB SB SB

98 E8 RECANGUAR SRIPS U.S. SANDARD RECANGUAR SB U.S. SANDARD RECANGUAR ype, [inch] [inch] [inch] MG18 HC25 SB SB SB SB SB SB SB SB SB SB SB SB RECANGUAR SRIPS

99 RECANGUAR SRIPS SANDARD 1 BEVE E9 CS [mm] [mm] [mm] COPP SANDARD 1 BEVE RECANGUAR SRIPS

100 E1 RECANGUAR SRIPS SANDARD 1 BEVE CS [mm] [mm] [mm] COPP RECANGUAR SRIPS SANDARD 1 BEVE

101 RECANGUAR SRIPS GROOVEINE 1 BEVE E11 CS BE [mm] [mm] [mm] KCR6 MG18 HE GROOVEINE 1 BEVE RECANGUAR SRIPS

102 E12 RECANGUAR SRIPS SANDARD 2 BEVES CS SANDARD 2 BEVES RECANGUAR SRIPS [mm] [mm] [mm] COPP

103 RECANGUAR SRIPS SANDARD 2 BEVES E13 CS [mm] [mm] [mm] COPP RECANGUAR SRIPS SANDARD 2 BEVES

104 E14 RECANGUAR SRIPS GROOVEINE 2 BEVES CS BE GROOVEINE 2 BEVES RECANGUAR SRIPS [mm] [mm] [mm] KCR6 MG18 HE

105 E15 RECANGUAR SRIPS

106 F2 Rods Rods made of submicron grades which were specially developed for wood working are able to reach high cutting speeds combined with high wear resistance. Under the same conditions, tools made of our KCR grade exceed many times over the service life of tools consisting of conventional carbide. All rods can be ground mat. his ensures that the tool is securely gripped so that it does not move from its clamped position even with high torque moments. RODS

107 RODS GRADE PROPERIES F3 Composition and properties CERAIZI grade code ISO code U.S. code Binder Density Hardness ransverse rupture strength Fracture toughness [m %] [g/cm 3 ] HV1 HV3 HRA [MPa] [P.S.I.] [MPa*m ½ ] Ultrafine grades KCR5+ Co+Ni 3, 15, , ,8 Submicron grain KCR6 3, 15, , ,5 COPP1 1, 14, , RODS GRADE PROPERIES Comment: 1. he data in this table are typical material parameters. e reserve the right to modify the data due to technical progress or due to further development within our company. 2. K IC *: he measured critical tension intensity factors (K IC ) depend to a high degree on the sample geometry and sample preparation. A direct comparison with parameters which have been determined by means of a different method is therefore not admissible.

108 F4 RODS GROUND MA O h6 MERIC CRG.. ground D h6 +ol. - GROUND MA O h6 MERIC RODS D ol. Ø D [mm] [mm] [mm] KCR5+ KCR6 COPP / / / / / / / / / / / / / / / / / / /

109 RODS GROUND MA O h6 INCH F5 CRG.. ground D D ol. Ø D [inch] [inch] [inch] KCR / / / / / / Grade KCR5+ - upon request! GROUND MA O h6 INCH RODS

110 F6 RODS CU O ENGH GROUND MA h6 MERIC CRG ground C D h6 +ol. - CU O ENGH GROUND MA h6 MERIC RODS D ol. Ø D C [mm] [mm] [mm] [mm] KCR5+ KCR6 COPP / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / /

111 RODS CU O ENGH GROUND MA h6 MERIC F7 CRG ground C D h6 +ol. - D ol. Ø D C [mm] [mm] [mm] [mm] KCR5+ KCR6 COPP / / / / / / / / / / / / / / RODS CU O ENGH GROUND MA h6 MERIC

112 F8 RODS CU O ENGH GROUND MA O h6 INCH CRG ground C D CU O ENGH GROUND MA O h6 INCH RODS D ol. Ø D C [inch] [inch] [inch] [inch] KCR5+ KCR6 COPP / / / / / / / / / / / / / / / / / / / / /

113 F9 RODS

114 G2 Blanks e manufacture customised blanks according to the respective requirements. he large variety of our range includes simple geometries in high volumes as well as very complex geometries in small batches. Our production possibilities coupled with our carbide grade selection enable our customers to perfectly adapt their products to the market requirements. BANKS

115 BANKS GRADE PROPERIES G3 Composition and properties CERAIZI grade code ISO code U.S. code Binder Density Hardness ransverse rupture strength Fracture toughness [m %] [g/cm 3 ] HV1 HV3 HRA [MPa] [P.S.I.] [MPa*m ½ ] Submicron grain MG18 K2 C2 1, 14, , ,4 COPP1 1, 14, , Fine grain grades HC2 K2 C2-C3 6, 15, , , 9,9 HC4 K4 C1 12, 15, , , Medium grain grades HC25 K2 C2 7, 15, , ,4 HC3 K3 C1 8,5 15, , ,1 HC35 K3 C1 9, 14, , ,9 GRADE PROPERIES BANKS Comment: 1. he data in this table are typical material parameters. e reserve the right to modify the data due to technical progress or due to further development within our company. 2. K IC *: he measured critical tension intensity factors (K IC ) depend to a high degree on the sample geometry and sample preparation. A direct comparison with parameters which have been determined by means of a different method is therefore not admissible.

116 G4 BANKS DRI BIS FOR DOE DRIS CDD.. RI 1 RI R 12 D DRI BIS FOR DOE DRIS Ø D R [mm] [mm] [mm] [mm] HC BANKS CDD.. E R 1 E D Ø D R [mm] [mm] [mm] [mm] HC

117 BANKS DRI BIS FOR HROUGH-HOES G5 CD.. RI 1 D RI R Ø D R [mm] [mm] [mm] [mm] HC DRI BIS FOR HROUGH-HOES CD.. E 1 D 6 12 E BANKS R 1 Ø D R [mm] [mm] [mm] [mm] HC

118 β α α G6 BANKS FOR OOD MACHINING DRI IPS MUI-PIECE CDB.. RI 1.5 RI FOR OOD MACHINING DRI IPS MUI-PIECE BANKS Ø α β [mm] [mm] [ ] [ ] HC CDB.. E β E Ø α β [mm] [mm] [ ] [ ] HC

119 α BANKS FOR OOD MACHINING DRI IPS MUI-PIECE G7 CDB.. E 1.5 E Ø α β [mm] [mm] [ ] [ ] HC CDB..-Z D β 3.5x FOR OOD MACHINING DRI IPS MUI-PIECE D [mm] [mm] HC2 HC BANKS CDB..-S 12 4 [mm] [mm] [mm] HC2 HC

120 G8 BANKS FOR OOD MACHINING DRI IPS MUI-PIECE CDB..-ZF.5x4 D FOR OOD MACHINING DRI IPS MUI-PIECE D S [mm] [mm] [mm] HC CDB..-R 9 [mm] [mm] [mm] HC S 3 6 BANKS

121 BANKS EEH FOR SPIRA FUED MIING CUERS G9 CSO CSM.. [mm] [mm] [mm] HC S [mm] [mm] [mm] [mm] HC S BANKS EEH FOR SPIRA FUED MIING CUERS

122 G1 BANKS FINGERJOIN IPS [mm] [mm] [mm] MG18 HC FINGERJOIN IPS [mm] [mm] [mm] HC BANKS [mm] [mm] [mm] MG18 HC

123 BANKS FINGERJOIN IPS G [mm] [mm] [mm] MG18 HC BANKS FINGERJOIN IPS

124 H2 Indexable knives For tooling systems with replaceable indexable knives we produce a wide range of products in optimised carbide grades. Our indexable knives made of chrome grades or the grades SMG2 and UMG4 are the market leaders in this field. Our Easy ine indexable knives stand for a good price-performance-ratio in standard applications. e also produce specific indexable knives according to customer request. KNIVES

125 KNIVES GRADE PROPERIES H3 Composition and properties CERAIZI grade code ISO code U.S. code Binder Density Hardness ransverse rupture strength Fracture toughness [m %] [g/cm 3 ] HV1 HV3 HRA [MPa] [P.S.I.] [MPa*m ½ ] Nano-grades UMG4 K1 C4 2,2 15, , ,4 Ultrafine grades SMG2 K1 C4 2,4 15, , ,7 HE4 K4 N/A 2, 13, , ,1 Submicron grain Fine grain grades KCR8 N/A N/A 4,2 15, , ,7 MG18 K2 C2 1, 14, , ,4 COPP1 N/A N/A 1, 14, , N/A HC5 K1 C3 4, 15, , ,7 HC2 K2 C2-C3 6, 15, , , 9,9 GRADE PROPERIES Medium grain grades HC35 K3 C1 9, 14, , ,9 KNIVES Comment: 1. he data in this table are typical material parameters. e reserve the right to modify the data due to technical progress or due to further development within our company. 2. K IC *: he measured critical tension intensity factors (K IC ) depend to a high degree on the sample geometry and sample preparation. A direct comparison with parameters which have been determined by means of a different method is therefore not admissible.

126 H4 KNIVES EASY INE E CK S.. 3 [mm] [mm] [mm] COPP E CK SC EASY INE α KNIVES [mm] [mm] [mm] COPP E CK SC..R R 3 R [mm] [mm] [mm] [mm] COPP K3 A26-A27

127 KNIVES EASY INE H5 E CK SC..R,5 R 3 R [mm] [mm] [mm] [mm] COPP E CK PK.. α [mm] [mm] [mm] COPP EASY INE KNIVES K3 A26-A27

128 H6 KNIVES SANDARD 3 CK S 3 Easy ine see page(s) A27 SANDARD 3 α [mm] [mm] [mm] [ ] UMG4 SMG2 KCR8 HC CK S KNIVES Easy ine see page(s) C A27 C [mm] [mm] [mm] [mm] UMG4 SMG2 KCR8 HC CK S C C [mm] [mm] [mm] [mm] HC5 MG K3

129 KNIVES SANDARD 3 H7 CK S 3 C C [mm] [mm] [mm] [mm] KCR CK S.. SH 3 SANDARD 3 [mm] [mm] [mm] SMG KNIVES K3

130 H8 KNIVES SANDARD 4 CK S [mm] [mm] [mm] MG CK S SANDARD 4 C 4 KNIVES C [mm] [mm] [mm] [mm] MG CK FC [mm] [mm] [mm] MG K3

131 KNIVES SANDARD 4 MICROFINISH H9 CK S.. MIC4 45 microfinish 4 [mm] [mm] [mm] MG18 HE CK S.. MIC4 45 microfinish C 4 SANDARD 4 MICROFINISH C [mm] [mm] [mm] [mm] MG18 HE KNIVES CK S.. MIC4 45 microfinish 4 C C [mm] [mm] [mm] [mm] MG18 HE K3

132 H1 KNIVES SANDARD 4 MICROFINISH CK S.. CB with chip breaker 3 C SANDARD 4 MICROFINISH C [mm] [mm] [mm] [mm] HE CK FC.. MIC4 45 microfinish 4 KNIVES [mm] [mm] [mm] MG18 HE CK SC.. MIC microfinish 3 [mm] [mm] [mm] MG18 HE K3

133 KNIVES SCORERS H11 CK SC.. α α [mm] [mm] [mm] [ ] MG18 SMG2 KCR8 HC5 HC CK SC.. 3CU 6 SCORERS 3 α [mm] [mm] [ ] MG KNIVES CK SC..R,5 R α R α [mm] [mm] [mm] [mm] [ ] HC35 SMG2 KCR8 HC5 MG K3

134 H12 KNIVES SCORERS CK SC.. RHO 3 α [mm] [mm] [ ] HC CK FC.. 3 SCORERS KNIVES β [mm] [mm] [mm] [ ] SMG2 KCR8 HC CK FC.. CB 3 α [mm] [mm] [ ] MG K3

135 KNIVES SCORERS H13 CK FC.. CB/SH 3 α [mm] [mm] [ ] MG CK GR.. [mm] [mm] [mm] HC SCORERS KNIVES K3

136 H14 KNIVES 4 CUING EDGES CK FC [mm] [mm] [mm] SMG2 HC CK FC.. 4 CUING EDGES 2 C 3 KNIVES C [mm] [mm] [mm] [mm] UMG4 SMG2 KCR8 HC CK FC.. 3H 3 C 2 C [mm] [mm] [mm] [mm] SMG2 KCR8 HC K3

137 KNIVES 4 CUING EDGES H15 CK ECO.. FC 3 2 [mm] [mm] [mm] KCR CK ECO.. FC 3 C [mm] [mm] [mm] [mm] KCR C 4 CUING EDGES KNIVES K3

138 H16 KNIVES SANING KNIVES/BOSSED CK SK.. E.. 1 E 3 [mm] [mm] [mm] KCR8 HC SANING KNIVES/BOSSED CK SK.. RI.. [mm] [mm] [mm] KCR8 HC RI 3 KNIVES CK SK.. E.. E 3 C C [mm] [mm] [mm] [mm] KCR8 HC K3

139 KNIVES SANING KNIVES/BOSSED H17 CK SK.. RI.. RI 3 C C [mm] [mm] [mm] [mm] KCR8 HC CK SK.. E.. C [mm] [mm] [mm] [mm] KCR8 HC CK SK.. RI.. C E 3 RI SANING KNIVES/BOSSED KNIVES 3 C C [mm] [mm] [mm] [mm] KCR8 HC K3

140 H18 KNIVES SANING KNIVES/BOSSED CK S.. BO α α [mm] [mm] [mm] [ ] HC SANING KNIVES/BOSSED CK S.. BO C 3 C [mm] [mm] [mm] [mm] HC5 KNIVES K3

141 KNIVES SCORERS AND CENERING POINS H19 CK CP.. Ø 3. D [mm] [mm] HC CK SC.. [mm] [mm] [mm] HC KNIVES SCORERS AND CENERING POINS

142 H2 KNIVES GROOVING KNIVES CK GR.. [mm] [mm] [mm] HC35 COPP CK GR.. GROOVING KNIVES /S [mm] [mm] [mm] MG18 COPP1 KNIVES

143 KNIVES CHAMFER BREAKING IPS AND CHAMFERING KNIVES H21 CK CH.. s D S [mm] [mm] [mm] HC CK CH.. 4 [mm] [mm] [mm] HC2 COPP1 KCR D CHAMFER BREAKING IPS AND CHAMFERING KNIVES CK CH.. R KNIVES R R [mm] [mm] [mm] [mm] HC2 COPP1 KCR

144 H22 KNIVES CHAMFER BREAKING IPS AND CHAMFERING KNIVES CK CH.. RI/E CHAMFER BREAKING IPS AND CHAMFERING KNIVES D [mm] [mm] HC2 RI E D KNIVES

145 KNIVES MINI KNIVES H23 CK MK..FG mini 3 [mm] [mm] [mm] HC CK MK..BG 2 3 MINI KNIVES [mm] [mm] [mm] HC KNIVES CK MK..BCG 3 2 [mm] [mm] [mm] HC

146 H24 KNIVES ECOKNIVES CK ECO.. 3 [mm] [mm] [mm] KCR CK ECO.. 3 ECOKNIVES C [mm] [mm] [mm] [mm] KCR C KNIVES

147 KNIVES PANER BADES H25 CK PK.. α [mm] [mm] [mm] HC KNIVES PANER BADES

148 I2 Blanks for profiling A wide product range is available for tools with profiled blanks, including our leading carbide grades like KCR8. Other product innovations from CERAIZI represent the market standard, such as 3-p blanks and multi-purpose blanks. In addition, we develop specific solutions together with our business partners. BANKS FOR PROFIING

149 BANKS FOR PROFIING GRADE PROPERIES I3 Composition and properties CERAIZI grade code ISO code U.S. code Binder Density Hardness ransverse rupture strength Fracture toughness [m %] [g/cm 3 ] HV1 HV3 HRA [MPa] [P.S.I.] [MPa*m ½ ] Ultrafine grades HE4 K4 N/A 2, 13, , ,1 Submicron grain KCR8 N/A N/A 4,2 15, , ,7 MG18 K2 C2 1, 14, , ,4 COPP1 N/A N/A 1, 14, , N/A Fine grain grades HC5 K1 C3 4, 15, , ,7 GRADE PROPERIES BANKS FOR PROFIING Comment: 1. he data in this table are typical material parameters. e reserve the right to modify the data due to technical progress or due to further development within our company. 2. K IC *: he measured critical tension intensity factors (K IC ) depend to a high degree on the sample geometry and sample preparation. A direct comparison with parameters which have been determined by means of a different method is therefore not admissible.

150 I4 BANKS FOR PROFIING SUPERPROFIER CB SP2.. d C SUPERPROFIER C d [mm] [mm] [mm] [mm] [mm] KCR8 HC5 MG18 HE BANKS FOR PROFIING CB SP2.. C d [mm] [mm] [mm] [mm] [mm] KCR8 HC d C K3

151 BANKS FOR PROFIING SANDARD HOE Ø 4.2 mm I5 CB S1.. h d h d [mm] [mm] [mm] [mm] [mm] KCR8 HC5 MG18 HE CB S11.. d h 3 SANDARD HOE Ø 4.2 mm BANKS FOR PROFIING h d [mm] [mm] [mm] [mm] [mm] KCR8 HC5 MG18 HE K3

152 I6 BANKS FOR PROFIING SANDARD HOE Ø 4.2 mm CB S11.. h d 3 SANDARD HOE Ø 4.2 mm h d [mm] [mm] [mm] [mm] [mm] KCR8 HC5 MG18 HE CB S BANKS FOR PROFIING h d [mm] [mm] [mm] [mm] [mm] KCR8 HC5 MG18 HE d h 3 K3

153 BANKS FOR PROFIING SANDARD HOE Ø 4.2 mm I7 CB S2.. h d C C h d [mm] [mm] [mm] [mm] [mm] [mm] KCR8 HC5 MG18 HE CB S21.. SANDARD HOE Ø 4.2 mm BANKS FOR PROFIING h d 3 C C h d [mm] [mm] [mm] [mm] [mm] [mm] KCR8 HC5 MG18 HE K3

154 I8 BANKS FOR PROFIING SANDARD HOE Ø 4.2 mm CB S21.. h d 3 C SANDARD HOE Ø 4.2 mm BANKS FOR PROFIING C h d [mm] [mm] [mm] [mm] [mm] [mm] KCR8 HC5 MG18 HE CB S22.. h d 3 3 C C h d [mm] [mm] [mm] [mm] [mm] [mm] KCR8 HC5 MG18 HE K3

155 BANKS FOR PROFIING SANDARD HOE Ø 4.2 mm I9 CB S h d 3 C C h d [mm] [mm] [mm] [mm] [mm] [mm] KCR8 HC5 MG18 HE BANKS FOR PROFIING SANDARD HOE Ø 4.2 mm K3

156 I1 BANKS FOR PROFIING IAIAN SYE HOE Ø 4.5 mm CB I1.. microfinish h d IAIAN SYE HOE Ø 4.5 mm BANKS FOR PROFIING h d [mm] [mm] [mm] [mm] [mm] HC5 KCR CB I11.. microfinish h d 3 h d [mm] [mm] [mm] [mm] [mm] HC5 KCR K3

157 BANKS FOR PROFIING IAIAN SYE HOE Ø 4.5 mm I11 CB I11.. microfinish h d 3 h d [mm] [mm] [mm] [mm] [mm] HC5 KCR CB I2.. microfinish C h d [mm] [mm] [mm] [mm] [mm] [mm] HC5 KCR d C h IAIAN SYE HOE Ø 4.5 mm BANKS FOR PROFIING K3

158 I12 BANKS FOR PROFIING IAIAN SYE HOE Ø 4.5 mm CB I2.. microfinish h d C IAIAN SYE HOE Ø 4.5 mm C h d [mm] [mm] [mm] [mm] [mm] [mm] HC5 KCR CB I21.. microfinish BANKS FOR PROFIING C h d [mm] [mm] [mm] [mm] [mm] [mm] HC5 KCR d C h 3 K3

159 BANKS FOR PROFIING IAIAN SYE HOE Ø 4.5 mm I13 CB I21.. microfinish h d 3 C C h d [mm] [mm] [mm] [mm] [mm] [mm] HC5 KCR IAIAN SYE HOE Ø 4.5 mm BANKS FOR PROFIING K3

160 I14 BANKS FOR PROFIING MUIPURP HOE Ø 5.2 mm CB MP1.. microfinish h d microfinish h d [mm] [mm] [mm] [mm] [mm] KCR8 MUIPURP HOE Ø 5.2 mm CB MP11.. BANKS FOR PROFIING h d [mm] [mm] [mm] [mm] [mm] KCR microfinish d h microfinish 3 K3

161 BANKS FOR PROFIING MUIPURP HOE Ø 5.2 mm I15 CB MP2.. microfinish microfinish h d C C h d [mm] [mm] [mm] [mm] [mm] [mm] KCR CB MP21.. microfinish h d microfinish 3 MUIPURP HOE Ø 5.2 mm BANKS FOR PROFIING C C h d [mm] [mm] [mm] [mm] [mm] [mm] KCR K3

162 I16 BANKS FOR PROFIING MUIPURP HOE Ø 5.2 mm CB MP21.. microfinish h d microfinish 3 C MUIPURP HOE Ø 5.2 mm BANKS FOR PROFIING C h d [mm] [mm] [mm] [mm] [mm] [mm] KCR K3

163 BANKS FOR PROFIING INDEXABE BANKS HOE Ø 4.2 mm I17 CB RV1.. d d [mm] [mm] [mm] [mm] HC5 KCR CB RV2.. d C INDEXABE BANKS HOE Ø 4.2 mm C d [mm] [mm] [mm] [mm] [mm] HC5 KCR CB RV22.. BANKS FOR PROFIING d 3 C C d [mm] [mm] [mm] [mm] [mm] HC5 KCR K3

164 I18 BANKS FOR PROFIING INDEXABE BANKS HOE Ø 4.2 mm CB RV22.. d 3 C INDEXABE BANKS HOE Ø 4.2 mm BANKS FOR PROFIING C d [mm] [mm] [mm] [mm] [mm] HC5 KCR K3

165 BANKS FOR PROFIING IH COUNERSUNK HOE HOE Ø 4.5 mm I19 CB CH1.. h d h d [mm] [mm] [mm] [mm] [mm] KCR8 MG IH COUNERSUNK HOE HOE Ø 4.5 mm CB CH2.. d C h BANKS FOR PROFIING C h d [mm] [mm] [mm] [mm] [mm] [mm] KCR K3

166 I2 BANKS FOR PROFIING IH COUNERSUNK HOE HOE Ø 4.5 mm CB CH2.. h d C IH COUNERSUNK HOE HOE Ø 4.5 mm C h d [mm] [mm] [mm] [mm] [mm] [mm] KCR BANKS FOR PROFIING K3

167 BANKS FOR PROFIING IH COUNERSUNK HOE AND GROOVE HOE Ø 4.5 mm I21 CB GR1.. h d [mm] [mm] [mm] [mm] [mm] COPP1 KCR d h IH COUNERSUNK HOE AND GROOVE HOE Ø 4.5 mm CB GR2.. d C h BANKS FOR PROFIING C h d [mm] [mm] [mm] [mm] [mm] [mm] KCR K3

168 I22 BANKS FOR PROFIING IH COUNERSUNK HOE AND GROOVE HOE Ø 4.5 mm CB GR2.. IH COUNERSUNK HOE AND GROOVE HOE Ø 4.5 mm C h d [mm] [mm] [mm] [mm] [mm] [mm] KCR d C h BANKS FOR PROFIING K3

169 BANKS FOR PROFIING IH GROOVE I23 CB MC.. 2. ±.2 [mm] [mm] [mm] KCR IH GROOVE BANKS FOR PROFIING K3

170 I24 BANKS FOR PROFIING IHOU HOE CB H.. IHOU HOE BANKS FOR PROFIING [mm] [mm] [mm] HC5 COPP1 KCR8 MG K17

171 BANKS FOR PROFIING IHOU HOE I25 CB H.. [mm] [mm] [mm] HC5 COPP1 KCR8 MG IHOU HOE BANKS FOR PROFIING K17

172 J2 Planer blades CERAIZI have developed three lines of blades for planer systems: HSS, HPS and carbide-tipped planer blades. HPS planer blades are the tried and tested alternative to HSS and offer improved tool life. Planer blades with specially designed inlays made of carbide significantly reduce the weight of the finished tool. Carbide grades can be selected according to each cutting application. PANER BADES

173 PANER BADES GRADE PROPERIES J3 Composition and properties CERAIZI grade code ISO code U.S. code Binder Density Hardness ransverse rupture strength Fracture toughness [m %] [g/cm 3 ] HV1 HV3 HRA [MPa] [P.S.I.] [MPa*m ½ ] Submicron grain MG18 K2 C2 1, 14, , ,4 Steel HSS 18% 18., others 6., Fe balance HSS 6% 6.4, others 6., Fe balance HPS GRADE PROPERIES PANER BADES Comment: 1. he data in this table are typical material parameters. e reserve the right to modify the data due to technical progress or due to further development within our company. 2. K IC *: he measured critical tension intensity factors (K IC ) depend to a high degree on the sample geometry and sample preparation. A direct comparison with parameters which have been determined by means of a different method is therefore not admissible.

174 J4 PANER BADES ERMINUS CK M ERMINUS PANER BADES [mm] [mm] [mm] MG

175 PANER BADES CENROOCK J5 CK C.. (CENROOCK) /- [mm] [mm] [mm] MG18 HSS 6 HPS CENROOCK PANER BADES

176 J6 PANER BADES BUDOZER CK BZ.. (BUDOZER) BUDOZER [mm] [mm] [mm] MG PANER BADES

177 PANER BADES HIN PANERS MERIC J7 CK P.. HSS/HPS C 4 1. [mm] [mm] [mm] HSS 18 HPS C (MG18) HIN PANERS MERIC PANER BADES

178 J8 PANER BADES HIN PANERS MERIC CK P.. HSS/HPS C 4 1. HIN PANERS MERIC PANER BADES [mm] [mm] [mm] HSS 18 HPS C (MG18)

179 PANER BADES HIN PANERS INCH J9 CK P.. HSS/HPS C [inch] [inch] [inch] HSS 18 HPS C (MG18) HIN PANERS INCH PANER BADES

180 J1 PANER BADES CE PAC AND CE BP A set includes CE PAC.. 4 x 38 x 3,18 (carbide knives) CE BP.. 4 x 35 x 7,1 (steel backing plate) otal thickness of both parts: 1 mm CE PAC.. CE PAC AND CE BP PANER BADES [mm] [mm] [mm] MG

181 PANER BADES CE PAC AND CE BP J11 CE PAC.. [mm] [mm] [mm] MG CE BP.. CE PAC AND CE BP PANER BADES 4 BP.. PAC.. 1 mm [mm] [mm] [mm] Steel

182 J12 PANER BADES CE PAC AND CE BP CE BP.. 4 BP.. PAC.. 1 mm CE PAC AND CE BP PANER BADES [mm] [mm] [mm] Steel

183 PANER BADES IH SERRAED BACK MERIC J13 CB BCFB.. hickness 4. 4 [mm] [mm] [mm] HSS 6 HPS IH SERRAED BACK MERIC PANER BADES

184 J14 PANER BADES IH SERRAED BACK MERIC CB BCC.. hickness 5. 4 IH SERRAED BACK MERIC PANER BADES [mm] [mm] [mm] HSS 6 HPS

185 PANER BADES IH SERRAED BACK MERIC J15 CB BCC.. hickness 5. 4 [mm] [mm] [mm] HSS 6 HPS CB BCC.. hickness 6. IH SERRAED BACK MERIC PANER BADES 4 [mm] [mm] [mm] HSS 6 HPS

186 J16 PANER BADES IH SERRAED BACK MERIC CB BCC.. hickness 6. 4 IH SERRAED BACK MERIC PANER BADES [mm] [mm] [mm] HSS 6 HPS

187 PANER BADES IH SERRAED BACK MERIC J17 CB BCC.. hickness 6. 4 [mm] [mm] [mm] HSS 6 HPS IH SERRAED BACK MERIC CB BCC.. hickness 8. 4 PANER BADES [mm] [mm] [mm] HSS 6 HPS

188 J18 PANER BADES IH SERRAED BACK MERIC CB BCC.. hickness 8. 4 IH SERRAED BACK MERIC PANER BADES [mm] [mm] [mm] HSS 6 HPS

189 PANER BADES IH SERRAED BACK MERIC J19 CB BCC.. hickness 8. 4 [mm] [mm] [mm] HSS 6 HPS PANER BADES IH SERRAED BACK MERIC

190 J2 PANER BADES IH SERRAED BACK MERIC CB BCC.. 15C hickness 5., carbide inlay 15. (HM) C 4 IH SERRAED BACK MERIC PANER BADES C [mm] [mm] [mm] [mm] C (MG18)

191 PANER BADES IH SERRAED BACK MERIC J21 CB BCC.. 15C hickness 5., carbide inlay 15. (HM) C 4 C [mm] [mm] [mm] [mm] C (MG18) CB BCC.. 2C hickness 8., carbide inlay 2. (HM) C 4 IH SERRAED BACK MERIC C [mm] [mm] [mm] [mm] C (MG18) PANER BADES

192 J22 PANER BADES IH SERRAED BACK MERIC CB BCC.. 25C hickness 8., carbide inlay 25. (HM) C 4 IH SERRAED BACK MERIC PANER BADES C [mm] [mm] [mm] [mm] C (MG18) CB BCC.. 35C hickness 8., carbide inlay 35. (HM) C 4 C [mm] [mm] [mm] [mm] C (MG18)

193 PANER BADES IH SERRAED BACK MERIC J23 CB BCC.. 35C hickness 8., carbide inlay 35. (HM) C 4 C [mm] [mm] [mm] [mm] C (MG18) IH SERRAED BACK MERIC PANER BADES

194 J24 PANER BADES IH SERRAED BACK INCH CB BCC.. hickness 6. 4 IH SERRAED BACK INCH [inch] [inch] [inch] HSS 6 HPS PANER BADES

195 PANER BADES IH SERRAED BACK INCH J25 CB BCFB.. C Carbide inlay 2-35mm (HM) C 4 [inch] [inch] [inch] C (MG18) PANER BADES IH SERRAED BACK INCH

196 K2 echnical information How are our grades indicated on the products. hich common products can our carbide grades be compared to. hat is the best way to grind carbide? On the following pages you will receive information on grade designation, material comparisons and on the basics on how to grind carbide. ECHNICA INFORMAION

197 ECHNICA INFORMAION GRADE DESIGNAION K3 Grade designation for inserts, scorers and blanks Grade Symbol Embossed on the product UMG4 SMG2 MG6 GRADE DESIGNAION KCR8 HC5 MG18 ECHNICA INFORMAION HC2 HE4 COPP1 x

198 K4 ECHNICA INFORMAION SPECIA PRODUCS You can t find the product you need in our catalogue? Our catalogue shows the product range frequently needed by our customers. Of course we are also able to manufacture customised products or rather products to customers specifications. In order to do so, we apply up-to-date production methods and sufficient capacities at our sites which allow us to manufacture special products within a short time. Our long-standing experience and competence in the fields of research and development ensures that we can provide any support you may need to achieve the optimum results with your tools. e look forward to your requests for products we can put together according to your specifications. Our qualified engineers will be glad to discuss the specifications with you, and will be placing their technical knowledge with regard to production possibilities and application fields at your disposal. Should you have any further specific questions, or you require a particular customised product, do not hesitate to call us - we shall be glad to be of assistance. ECHNICA INFORMAION SPECIA PRODUCS

199 ECHNICA INFORMAION COMPARISON OF MAERIAS K5 Germany DIN Mat. no. United Kingdom BS France AFNOR Sweden SS United States AISI Japan JIS K c1.1 N/mm 2 m c VDI 3323 group 1 SPb PbF ,2 1 1 Cr B 3 Y 1 C 6 3 SUJ2 1775,24 6/9 15 Cr C 13 SKS ,24 6/9 12 CrMo Gr. 31; 45 1 CD A 182-F22 SPVA,SCMV4 1675,24 6/7 12 Ni Z 18 N ,23 1/11 13 CrMo Gr CD A 182-F11; F12 SPVAF ,24 6/7 14 MoV ,24 6/7 14 Ni N 6 A 35-F ,24 6/7 14 NiCr NC SNC415(H) 1675,24 6/7 14 NiCr M NC ; 9314 SNC815(H) 1675,24 6/7 14 NiCrMo ,24 6/7 15 Cr M C ,24 6/7 15 CrMo CD 4 SCM415(H) 1675,24 6/7 15 Mo D A 24 Gr. A 1675,24 6/7 16 MnCr M MC SCR ,24 6/7 16 Mo SB45M 1675,24 6/7 17 CrNiMo A NCD ,24 6/7 21 NiCrMo M 2 2 NCD SNCM22(H) 1725,24 6/8 25 CrMo CDS CD 4 S SM42;SCM ,24 6/8 28 Mn M 28 2 M ,22 2 COMPARISON OF MAERIAS 32 CrMo M 24 3 CD ,24 6/9 34 Cr A C SCR43(H) 1725,24 6/8 34 CrMo A CD ; 4137 SCM432;SCCRM3 1775,24 6/9 34 CrNiMo M 4 35 NCD SNCM ,24 6/9 35 S M MF ,22 2/3 36 CrNiMo M 4 4 NCD SNCM ,24 6/9 36 Mn ,22 2/3 36 NiCr A NC SNC236 18,24 3/9 38 MnSi ,24 3/9 39 CrMoV M ,24 6/9 4 Mn M M ,22 2/3 ECHNICA INFORMAION 4 NiCrMo ype 7 4 NCD SNCM ,24 6/9 41 Cr M 4 42 C SCR44(H) 1775,24 6/9 41 CrAlMo M 39 4 CAD A 355 Cl. A SACM ,24 6/9 41 CrMo M 4 42 CD 4 S ; 414 SCM ,24 6/9 42 Cr A 4 42 C 4 S SCr ,24 6/9 42 CrMo M 4 42 CD ; 414 SCM44(H) 1775,24 6/9 45 CrV BS S ,24 6/9 5 CrV A 5 5 CV SUP1 1775,24 6/9 55 Cr A 6 55 C SUP9(A) 1775,24 6/9 55 NiCrMoV NCDV 7 6 SKH1;SK4 1775,24 6/9 55 Si A S 7 285; ,24 6/9 58 CrV ,24 6/9 6 SiCr SC ,24 6/9 9 SMn M 7 S SUM22 135, SMn M 7 S , SMnPb S 25 Pb SUM22 135, SMnPb S 3 Pb ,21 1 Al ,25 21 AlCuMg ,25 22

200 K6 ECHNICA INFORMAION COMPARISON OF MAERIAS Germany DIN Mat. no. United Kingdom BS France AFNOR Sweden SS United States AISI Japan JIS K c1.1 N/mm 2 m c VDI 3323 group AlMg AlMgSi C Y SK C Y C M 15 AF3 7 C 12; XC S15C C A 2 AF 42 C S2C, S22C C A 35 AF 55 C S35C /3 C M 46 AF 65 C S45C /3 COMPARISON OF MAERIAS C M S55C C A 62 CC S6C Cf S35C /3 Cf S5C /3 Ck A Ck M 15 XC 15; XC S15C Ck M 55 XC S55C Ck A 62 XC ; S58C CoCr215Ni CuZn CuZn36Pb E-Cu G-AlSi1Mg ECHNICA INFORMAION G-AlSi G-AlSi9Cu G-CuSn5ZnPb G-CuZn4Fe G-X 12 Mn Z 12 M 12 Z 12 M 12 A 128 (A) G-X 2 Cr C 29 Z 2 C 13 M SCS /13 G-X 4 NiCrSi C G-X 45 CrSi S 45 Z 45 CS 9 HNV /11 G-X 5 CrNi C 11 Z 5 CN CA 6-NM /13 G-X 5 CrNiMoNb C 17 Z 4 CNDNb M G-X 6 CrNi C 15 Z 6 CN 18.1 M 2333 CF G-X 6 CrNiMo G-X 7 Cr /13 GG-1.61 Ft 1 D 1 1- A48-2 B FC GG Grade 15 Ft 15 D A48-25 B FC GG-2.62 Grade 22 Ft 2 D 1 2- A48-3 B FC GG Grade 26 Ft 25 D A48-4 B FC /16 GG-3.63 Grade 3 Ft 3 D 1 3- A48-45 B FC GG Grade 35 Ft 35 D A48-5 B FC GG-4.64 Grade 4 Ft 4 D 1 4- A48-6 B FC GGG FCD GGG-4.74 SNG 42/12 FGS FCD GGG SNG 37/17 FGS FCD GGG-5.75 SNG 5/7 FGS FCD GGG-6.76 SNG 6/3 FGS FCD GGG-7.77 SNG 7/2 FGS FCD GGG-NiCr S-NiCr 2 2 S-NC 2 2 A 439 ype D GGG-NiMn S-NiMn 13 7 S-NM GS-Ck M 46 XC S45C /3

201 ECHNICA INFORMAION COMPARISON OF MAERIAS K7 Germany DIN Mat. no. United Kingdom BS France AFNOR Sweden SS United States AISI Japan JIS K c1.1 N/mm 2 m c VDI 3323 group GS B 34/12 MN GS P 44/ GS P 51/4 MP GS P 57/3 MP GS P 69/2 IP NiCr2iAl HR 41; 61 Nimonic 8 A NiCr22Mo9Nb Inconel NiCu3Al Monel K NiFe25Cr2Nbi S B 1 Z 8 CV /11 S B 4 Z 8 KCV /11 S Z 1 DCV M /11 S BM 2 Z 85 DCV M 2 SKH9; SKH /11 S Z 85 DKCV SKH /11 ial6v A 1 bis A 13 -A 6 V X 1 Cr S 21 Z 12 C ; CA-15 SUS /13 X 1 CrNiMoNb X 1 CrNiS S 21 Z 1 CNF X 1 CrMoV BA 2 Z 1 CDV A /11 X 12 CrMoS Z 1 CF F SUS43F /13 COMPARISON OF MAERIAS X 12 CrNi S 21 Z 12 CN X 12 CrNi SUS X 12 CrNi S24 Z 12 CN S SUH31; SUS31S X 12 CrNii S 2 Z 6 CN (B) X 12 NiCrSi NA 17 Z 12 NCS SUH X 15 CrNiSi S 24 Z 15 CNS SUH X 165 CrMoV /11 X 2 CrNiMo X 2 CrNiMoN S 62 Z 2 CND Az N SUS316N X 2 CrNiN S 62 Z 2 CN N SUS34N X 2 CrNi S 29 Z 15 CN SUS /13 ECHNICA INFORMAION X 21 Cr BD 3 Z 2 C 12 D /11 X 21 Cr /11 X 3 CrV BH 21 Z 3 CV 9 H 21 SKD /11 X 4 CrMoV BH 13 Z 4 CDV H 13 SKD /11 X 46 Cr S 45 Z 4 C /13 X 5 CrNi S 15 Z 6 CN ; ; 34 H SUS X 5 CrNiMo S 16 Z 6 CND SUS X 5 CrNiMo S 16 Z 6 CND SUS X 53 CrMnNiN S 54 Z 52 CMN 21.9 EV /13 X 6 Cr S 17 Z 6 C SUS /13 X 6 Cr S 15 Z 8 C SUS /13 X 6 CrMo S 17 Z 8 CD SUS /13 X 6 CrNiMoi S 31 Z 6 CN i X 6 CrNiNb S 17 Z 6 CNNb X 6 CrNii S 12 Z 6 CN X2 CrNi

202 K8 ECHNICA INFORMAION PACKAGING Packaging Page(s) Product Packaging B4-B36 Saw tips for wood C4-C15 Saw tips for metal PACKAGING D4-D5 Strobe blanks ECHNICA INFORMAION E4-E14 F4-F8 G4-G1 Rectangular strips Rods Blanks for wood machining H4-H25 Indexable knives I4-I23 Blanks for profiling J4-J25 Planer blades

203 ECHNICA INFORMAION BASICS OF CARBIDE GRINDING K9 Basics of carbide grinding Carbide is exclusively ground with diamond grinding wheels. Diamond Diamond types synthetic natural Properties Hardness: 8 kn/mm 2 Density: 352 kg/m 3 hermal stability: up to approx. 7 C Colour: transparent to green-yellowish Highly reactive regarding the formation of carbides Application fields Machining of carbides, ceramic, cermets, PCD, PCBN (polycrystalline cubic boron nitride), glass Application in grinding wheels in all types of bonds but mainly in synthetic resin and metal bonds BASICS OF CARBIDE GRINDING hermal stability ECHNICA INFORMAION 6 6 Hardness [KN/mm 2 ] oss of mass [m.-%] emperature [ C] 3 Hardness oss of mass

204 K1 ECHNICA INFORMAION BASICS OF CARBIDE GRINDING Diamond abrasive grit ypes of grit block-like micro-crystalline splintering grit with coating BASICS OF CARBIDE GRINDING ECHNICA INFORMAION Grit size designation and grit size comparison for diamond grit (1) FEPA grit sizes Mesh JIS Medium grit size D... %> µm % between µm %< (USA) (Japan) grits/ct [mm] / / / , / , / , / , / , / , / , / ,46 D... [µm] [mesh] / / / / / / / / / / / / / / / / / / / /4 < 46: micron -> no screening Grit size designation and grit size comparison for diamond grit (2) Macro-grit size (screened) Europe (metric) mesh size USA Coated abrasive grit lightly or strongly covered mostly with metal cover - abrasive grit with a metal cover achieves longer tool life and better thermal conductivity - abrasive grit without metal cover cuts better and is smoother Micro-grit size Designation FEPA US [µm] [mesh] MD /6 MD /8 MD /1.2 MD /1.8 MD6, /3. MD4, 2,5 5,5 3./8. MD2,5 1,5 4 8./12. MD1,6 1, 2,5 12./13. MD1,,5 1,5

205 ECHNICA INFORMAION BASICS OF CARBIDE GRINDING K11 Influence of grit size on ground surface and edge quality Selection of diamond grit size is important when considering the final surface quality that needs to be achieved. Surface roughness R a, RZ Grain size [µm] Influence of grit size and concentration fine Grit size coarse service life cutting performance grinding pressure surface quality Coarser grit mesh sizes reduce the achievable surface quality and finer will improve the surface. low Concentration high service life cutting performance grinding pressure surface quality BASICS OF CARBIDE GRINDING Grit Concentration USA [mesh] FEPA C5 C75 C1 C15 C2 325/4 D /325 D /27 D /23 D /2 D /17 D /14 D /12 D /1 D /8 D = grit volume/mm 3 ECHNICA INFORMAION ypes of bonds in grinding wheels Advantages and disadvantages Metal Ceramic Resin Galvanic Cutting performance Deformation resistance hermal stability Metal (Cu, Co) Ceramic Galvanic Resin in addition the bond is characterised by filler materials and porosity Conductivity Dressing characteristics optimal good suitability not suitable

206 K12 ECHNICA INFORMAION BASICS OF CARBIDE GRINDING ear mechanisms on grinding wheels Grit Bond Grit wear Grit flattening Grit splintering Grit chipping Grinding pressure Self-sharpening effect ool failure BASICS OF CARBIDE GRINDING Normal condition Splintering of cutting edges causes self-sharpening effect Edgeless grit higher grinding forces otal grit break-out tool collapse Influence of modifying grinding parameters Machine and operation parameters Bond wear In materials with chip ear of the bond formation/cutting materials In chipless materials/work Powdery abrasion of the piece materials work piece (very low wear of bond) Modifying parameters Grinding wheel Cutting speed Metal removal rate Coolant Grit size Concentration Contact face ECHNICA INFORMAION v c [m/s] Q w [mm 3 /s] [oil content] [µm] [grit amount/cm 3 ] [cm 2 ] Grinding force F ear rate G Roughness R a emperature ϑ Influence of cutting conditions on grinding result Q w, grit size high v c, l g low Single grit thickness h cu l g high v w low Exposure, coverage Internal pressure and tension Surface quality Cutting edge quality

207 ECHNICA INFORMAION BASICS OF CARBIDE GRINDING K13 Cooling lubricant for grinding Applying a cooling lubricant when grinding is extremely important it influences the removal of the heat generated during the grinding process and the evacuation of the chips produced herefore, the use of the coolant has to be adapted with regard to the type of coolant (oil, emulsion) the viscosity of the coolant the flashpoint of the coolant pressure, flow rate, speed and direction of the coolant jet he coolant achieves an optimal effect only when it is correctly filtered without filtering the fine abrasive material can be recirculated and become re-attached to the grinding wheel the abrasive material from grinding refuse sticks to the work piece and to the grinding wheel blocks the grinding wheel, generates excessive heat and destroys the bond of the grinding wheel and the carbide part which is to be ground leads to early wear of the wheel contaminated coolant decreases the service life and precision of the machine BASICS OF CARBIDE GRINDING Influence of cooling lubricant Potential properties of cooling lubricants Grinding oil ubricating effect hermal conductivity hermal capacity Viscosity Costs Emulsion Comparison of potential process influence of cooling lubricants Heat generation Heat removal ool wear Cleaning effect Costs Grinding oil Emulsion ECHNICA INFORMAION

208 K14 ECHNICA INFORMAION BASICS OF CARBIDE GRINDING Dressing of the grinding wheel he surface of the grinding wheel is smooth and closed he surface of the grinding wheel is open with exposed abrasive grit, prepared for an effective grinding impact hen dressing the grinding wheels the following has to be considered Hardness and grit types of the dresser and grinding wheel sharpening stick - dressing stick must be approx. 1 to 2 grit sizes finer than the abrasive grit size of the grinding wheel - medium grit is good for resin-bonded grinding wheels - for metal bonds the same grit size or 1 x class coarser than the grinding wheel - ceramic bonds generally do not require wheel dressing BASICS OF CARBIDE GRINDING grit tail (the bond supports the grit) he passageways connect the tail of the diamond abrasive and assist in coolant transportation and chip evacuation. Rotation speed of the grinding wheel during the dressing process Material of the dressing stick (SiC, AI2O3) Procedure - dressing and sharpening of the grinding wheel, he surface of the grinding wheel is smooth and closed. - sharpening of the rim he grinding wheel surface is open with exposed abrasive diamond grit, prepared for an effective grinding impact. Verification method of the grinding wheel s sharpness after dressing ECHNICA INFORMAION How to establish if grinding wheel is correctly dressed Diamond grit loss Exposed diamond grit (free cutting)

209 ECHNICA INFORMAION PCD SA IPS CDIA2 K15 Special properties of CDIA2 CERAIZI has launched an absolute highlight on the market: the saw tip CDIA2. It is characterised by an extremely innovative layer structure and a self-sharpening tip. On MDF particle boards, CDIA2 achieves a cutting performance of 25 kilometres, surpassing that of conventional saw tips many times over and providing excellent surface quality on the work piece. ool materials performance comparison ear resistance Mono-diamond CVD diamond PCBN PCD Oxide ceramics Nitride ceramics Fine grain PCD CDIA2 Coated carbide C based carbides Resistance to chipping Innovative coating structure Ultrafine grade High-speed steel Machinability PCD SA IPS CDIA2 ECHNICA INFORMAION New ductile coating Excellent chipping resistance Extra-thin PCD layer Improved machinability Carbide Machinability on standard machines No process change required for a majority of users Brazing and grinding possible on conventional machinery No new investment needed No complicated training/learning curve Machining information available upon request