Focus On High Value Solutions

Transcription

1 SMR 7 th Asian Stainless Steel Conference Focus On High Value Solutions Carpenter Technology Corporation C.H. Skip Reinert, Jr. Managing Director Asia Pacific

2 Agenda Overview Products Capabilities Subsidiaries R&D High Value Solutions History, NYSE, Reputation/Quality Alloys, Powder Equipment Dynamet, CPP Ongoing Investment High Strength Stainless Steels, Nickel Base Alloys, Titanium, Powder and Advanced Supply Chain Solutions

3 Carpenter Technology Corporation Company Overview Quick Facts: Founded: 1889 HQ: Reading, PA NYSE: CRS Employees: 4,750 Global footprint Strong Customer relationships Reputation for delivering quality, consistency, and high-value products to Customers Metallurgical and manufacturing expertise Premium alloys satisfying critical needs Differentiated, niche materials

4 Carpenter Technology Corporation Global End Use Markets Served Aerospace Energy Consumer Products Transportation Industrial Medical

5 CANADA US UK BELGIUM SWEDEN CHINA KOREA U.S. Headquarters Sales Distribution/warehousing Manufacturing MEXICO GERMANY INDIA joint venture SINGAPORE TAIWAN

6 Titanium Dynamet Incorporated Manufacturing Locations: Washington, PA 180 employees Clearwater, FL 120 employees Manufacturing Capabilities: Hot Rolling Mill Bar Finishing Wire Finishing Mill Products: Bar:.090 to 3.00 Wire:.003 to.650 Rectangular and Hex Bar Custom Rolled Shapes

7 Powder Carpenter Powder Products, Inc. Locations: Bridgeville, PA 57 employees Woonsocket, RI 35 employees Torshalla, Sweden 51 employees MIM Powders NNS (Near Net Shape) Powders Thermal Spray Powders Market Leader Additive Manufacturing Powders Largest producer of gas atomized, pre-alloyed powder metal products Most diversified offering of powder materials and processes 40 million pounds total annual melt capacity

8 SAO Specialty Alloys Operations Manufacturing: Reading, PA Latrobe, PA Orangeburg, SC Talley, SC Athens, AL R&D: Reading, PA Sales/Distribution

9 Complex Manufacturing for High Value Solutions 500+ Alloys High-temp alloys Magnetic alloys High-strength /High-toughness alloy steels Controlled thermal expansion grades Stainless steels Size Ranges: to 45 Bar Strip Wire Hollow & MDB Billet Ingot Plate Stringent Requirements ISO 9001:2008 AS9100 Rev C NADCAP ISO 17025:2005 European Directive EC Certificate AD 2000-Merkblatt W0 Major OEM approvals

10 Furnaces ARC AOD VIM ESR VAR Gas Atomized Powder Equipment & Capabilities >500 alloys manufactured to Customer specifications Chemistry Control & Quality ARC/AOD (Static & Concast) ARC/AOD/ESR ARC/AOD/VAR VIM VIM/VAR VIM/ESR VIM/ESR/VAR AIM and VIM (Powder)

11 Reinvesting in Existing Facilities/Operations Hot Work 4500T & 3250T Press 3 Rotary Forges #5 Mill for Coil/Bar #4 Mill for Strip Talley Hot Mill Dynamet Hot Mill Latrobe CRM Hand Mills Finishing Facilities Reading Bar, Wire and Strip Talley Bar, Wire Latrobe Billet, Bar, Wire Shalmet Wire,Bar, Drill Collars Dynamet Bar, Wire Amega West Facilities Expanding Footprint

12 Carpenter investing $1.2 billion USD (on top of $221 million USD invested in the last decade) to double its premium product capacity $101 Million USD Additional VIM Additional VARs Heating Furnaces Additional ESR Electrode Cutting and Grinding Cell 4500T Press $115 Million USD Reading Expansion Additional VIM Additional VARs Additional ESRs Heating and Annealing Furnaces IT/ Manufacturing Execution System Upgrades 2012 $558 Million USD Latrobe Acquisition $42 Million Reading Expansion Additional ESRs Forge Finish Immersion UT 2013 $27 Million USD Latrobe Expansion Additional VARs $500 Million USD Carpenter Athens Operations Facility Greenfield Site in Alabama 30% Additional Initial Premium Production Capacity

13 Reading Operations Quick Facts: Founded: 1889 East Shore/West Shore ~300 acres 2.8 million square feet under roof Employees: 2,290 Recent purchase of 50 acres

14 Latrobe Operations Quick Facts: Founded 1913 Acquired by CRS in February acres 1.1 million sq. ft. under roof Employees: total

15 Athens Operations Quick Facts: Limestone County, AL 230 acres 400,000 sq. ft. Employees: 250 Operational in 2014 Premium melted wrought products 30% additional capacity per year Premium melting Largest radial forge in the world Heat treating Finishing Immersion ultrasonic inspection Metallurgical test lab $500 million investment in premium product capacity

16 Research & Development Fully equipped R&D facility: Well staffed R&D to support alloy design and process development Lab equipped with: 30 & 400 lb lab VIM furnaces Lab scale ESR & VAR furnaces 500 ton lab press, hot mill, cold mill, and wire drawing Extensive computer modeling capabilities Extensive corrosion and mechanical testing capabilities Broad R&D capabilities means quicker alloy development Forging

17 Value Legacy of Alloy and Process Innovation 2010 High strength alloy steels; Nano structured metals Carpenter s Historic Innovation Success High New Platforms Titanium 2005 HS Stainless Steel CUSTOM Breakthrough into Superalloys Entry into Ti bar / wire; entry into powder metal; 1997 HS Stainless Steel CUSTOM HIPERCO alloy BIODUR / CCM PLUS 1994 THERMO-SPAN Low Powder Metal Nickel-Based Alloys Stainless Steel Tool Steel Past Today 1992 AERMET 100 for naval landing gear 1990 HIPERCO alloy 50HS 1990's PROJECT 70 + family of free machining alloys 1989 PYROWEAR alloy 's/1990's NEUTROSORB family of neutron absorbing materials Early 1980's PYROWEAR alloy 's Cold heading fastener wire Stainless 10; Corrosion resistant steel for chemical processing Carpenter Chrome nickel free machining stainless Type First free machining stainless Alloys for Wright Brothers' planes 1898 Tool steel for armor piercing shells

18 Focus on Key Properties for High Value Solutions Tensile Creep and Stress-Rupture Fatigue and Crack Growth Toughness Oxidation and Corrosion Resistance Wear/Erosion Physical (expansion, conductivity)

19 Carpenter Alloy Offerings for High Value Solutions High-temperature superalloys Magnetic alloys Controlled thermal expansion alloys Stainless steels Titanium alloys (Dynamet) Bearing and gear steels Precipitation hardenable stainless steels High-strength and high-toughness steels

20 Typical Fracture Toughness (ksi sq. rt. in.) Aerospace Structural Alloys: Strength vs. Toughness Comparison AerMet NiMark Custom NCD16 C455 PremoMet 300M 4340 Custom 475 PH Stainless Alloy Steel Typical Ultimate Tensile Strength (ksi)

21 Custom 465 Stainless Custom 465 offers the best combination of strength, toughness, & corrosion resistance commercially available! Premium melted, martensitic, age hardenable stainless steel Mechanical Properties: Min tensile strength of 240 ksi & min fracture toughness of 70 ksi in (H950 condition) Corrosion resistance: General corrosion resistance similar to type 304 stainless (18/8) Stress corrosion cracking resistance (SCC): Comparable to Custom 455 or PH13-8 in peak aged condition (H950) Approaches or exceeds PH 15-5 in overaged conditions (H1000, H1050) Notable Custom 465 attributes: Truly stainless steel eliminates need to cadmium plate Decarburization is not a concern due to inherent low carbon content High strength makes lighter weight structural parts and better fuel efficiency possible

22 AerMet Alloy Family AerMet alloys offer an unrivaled combination of strength, toughness, and resistance to stress corrosion cracking! AerMet 100 Alloy Developed by Carpenter to be a drop in replacement for 300M with twice the fracture toughness 280 ksi min UTS with min 100 ksi in fracture toughness Benchmark alloy for highest combination of strength and toughness AerMet 310 Alloy 310 ksi minimum UTS with 60 ksi in fracture toughness AerMet 340 Alloy 340 ksi minimum UTS, 32 ksi in fracture toughness AerMet Microstructure Microstructure is a tough lathe martensite strengthened by M 2 C carbides AerMet Advantages Comparable or better strength/weight ratios than Ti alloys with better fracture toughness Higher toughness compared to alloy steels such as 300M & 4340 Better SCC resistance compared to 300M / 4340 Higher toughness at strength compared to maraging steels

23 Engineered Materials for Aerospace SLAT/FLAP TRACKS Custom 465 stainless 15-5 PH, 13-8 PH stainless NiMark , 4330 AIRFRAME FASTENERS Titanium Alloys Pyromet A-286 alloy 15-7 PH stainless Nickel Copper Alloy 400 Pyromet X-750 Pyromet 600 BEARING, BUSHING, & GEAR ALLOYS ACUBE 100 M-50 Pyrowear NiL Pyrowear 675 Type 440C 9310 AVIONICS / APU Hiperco 50 alloy Hiperco 50 HS alloy Carpenter High Perm 49 alloy Carpenter HyMu 80 alloy ACTUATION Custom 465 Stainless AerMet 100 alloy 15-5 PH 4340 & 4330 LANDING GEAR ALLOYS AerMet 100 alloy Custom 465 stainless Custom 475 stainless 300M 35NCD , 4330 PremoMet Alloy Ferrium S53** ENGINE FASTENERS Pyromet 718 alloy Waspaloy MP35N* MP159 *MP35N is a registered trademark of SPS Technologies, Inc **Ferrium S53 is manufactured and sold under license from QuesTek LLC PYLON COMPONENTS Pyromet 718 alloy Pyromet A-286 alloy PH Stainless Steels ENGINE COMPONENTS Pyromet 718 alloy Controlled Expansion Waspaloy Superalloys Pyromet 355 alloy NiMark 250 alloy Pyromet 901 alloy AerMet 100 alloy

24 Advanced Supply Chain Solutions Local inventory to support J-I-T deliveries Cutting to customer required lengths Slugging capability to feed customer s forging operation Near net shape profiles to minimize customer wastage One stop shop for Alloy Steels, Stainless Steels, Hi Temp Alloys, Titanium and Powders Established in Asia since mid 1990 s Expanding Global footprint

25 Our Message to Customers Metallurgical expertise Global Footprint with advanced supply chain solutions A proven supplier with a focus on High Value Solutions Investing in specialty alloys capacity and capabilities Investments in legacy facilities and Athens Operations (Alabama) Unique alloy solutions for demanding applications

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