PRODUCTION CAPACITIES

Transcription

1 PRODUCTION CAPACITIES Production Capacities_english Release 03/

2 Machining CNC-Milling Deckel Maho DMF 500 linear 5000 x 920 x axis Hermle C x 1300 x axis Deckel Maho DMU 125 P 1150 x 1000 x axis Deckel Maho DMC 103 V 1000 x 600 x axis Deckel Maho DMC 100 U duoblock (2 x) 950 x 850 x axis (revolving table) Hermle C42 dynamic 800 x 800 x axis DMG Mori DMU 80 evo linear 800 x 650 x axis (revolving table) DMG Mori DMU 80 evo 800 x 650 x axis Deckel Maho DMU 70 evo 750 x 600 x axis Deckel Maho DMU 80 P 700 x 800 x axis Deckel Maho DMU 50 evo 500 x 400 x axis Hermle C42 PW x 800 x axis / 5 paletts CNC-Turning Okuma Multus B400 Ø 710 x axis lathe and machining center Gildemeister CTX 510 V3 Ø 400 x 1000 powered tools Saeilo Contur F50 Ø 300 x 550 Gildemeister CTX 400 E / Series 2 Ø 270 x 520 powered tools Turning-conventional Gildemeister NEF 520 Ø 280 x 1500 DMG Mori CTX beta 1250 Ø 410 x 1250 powered tools CNC-Programming Milling programs: Turning programs: Useable data format: hypermill 5 axis and 3 axis, 5 axis simultaneous MasterCam V9 Heidenhain Turn Plus TNC CATIA, OPEN MIND e3, IGES, STEP as well as all further commonly used data exchange formats Production Capacities_english_03_2016.doc Release 03/2016 page 2 / 6

3 Forming, Bending, Cutting Pipe and Profile Bending MEWAG Megalus 60 MD Ø CNC-axis bending machine w/ offline programming and simulating function KM 137 Ø 4,5-12 CNC bending machine Transfluid SRM 1565-E Ø - 65 / Alum. Ø 80 Rotary SRM Forming Machine Pressure Forming Tranemo DPA-H x kn, 250 kn cushion Raster Zeulenroda PYE 25M 500 x kn Raster Zeulenroda PYE 160 S/ x kN, 1600 kn cushion Exner EEX x kn Beyerle CNC-bend press 100 x kn Laser Bystronic Fiber x kw 2D-laser special feature: fiber-laser, dual table Lasercutter Trumpf 3D TruLaser Cell x 1500 x 750 3kW 3D-Laser or 1736 x 1500 each in two-station operation Deburring / Chamfering Vibratory Finishing with rotary vibrator R320-EC incl. drying system RT250 Joining Welding-manual TIG-welding 10 work places steel 8 work places aluminium 6 work places stainless steel 2 work places titanium MIG- / MAG-welding 10 work places TWIG-welding acc. to Nadcap 2 work places Nadcap AC 7110/5 Production Capacities_english_03_2016.doc Release 03/2016 page 3 / 6

4 Welding robotic KUKA KR 15/2, 6 (+ 1) axis r = mm MIG / MAG KUKA KR 16/2, 6 (+ 1) axis r = mm MIG / MAG ABB IRB 2400 L, 6 (+ 2) axis r = mm MIG / MAG KUKA KR 16/2 r = mm MIG / MAG Spot Welding Dalex spot welding machine PN = 100 kva up to 600 dan Pmax = 420 kva Dalex spot welding machine SF8/71 PN = 8 kva dan Pmax = 23,7 kva Assembling Assembly, service and overhaul Prototyping, samples 10 work places 3 work places Heat Treatment Air Circulating Toploader SNOL Type: 1000/650; temperature max.: 650 C Loadsize: mm / 1800 mm Batch furnace THERM CONCEPT Type KM1000/13 temperature max.:1280 C Loadsize: 900x600x1800 mm Batch furnace THERM CONCEPT Type KU500/85 temperature max.: 750 C Loadsize: 750x750x900 mm Measuring, Testing, Marking Measuring machines DEA Global Advantage 1500 x 700 x 660 CNC-coordinate measuring machine MPEP 1,7 µm DEA Scirocco-nt 2500 x 1300 x 1000 CNC-coordinate measuring machine MPEP 4,0 µm Brown & Sharp Gage 2000P 550 x 400 x 300 NC measuring machine Q.P.T. ConturoMatic T1 250 x 320 contour measuring system Production Capacities_english_03_2016.doc Release 03/2016 page 4 / 6

5 Mobile CAMM-Measuring Devices Faro Arm PLATINUM 12 (2 x) r = digital measuring arm Faro Arm PLATINUM 8 r = digital measuring arm Analysing, Testing Pfeiffer Vacuum helium leak detection vacuum process Birk Anlagenbau burst pressure testing water pressure process Garant; Typ ST1 roughness measurement Leitner; Typ X1000 ; Sensor 0 5,5 u. 6 mm video endoscope Workspace 2000 mm Non-destructive Testing Crack detection penetrant inspection Magnetic crack detection Marking TruMark 3000 SIC WOSTOR c151-za CCE Code Cube 55L laser marking and labelling dot peen marking, freely programmable ink jet marking, freely programmable Material Analysis Metallographic laboratory metallographic micro/macro section incl. digital measurement and evaluation microstructure analysis grain size determination DIN ISO 601 EN ISO 643: ASTM E112 failure analysis welding survey KB Prüftechnik BVRZ-KB 250 hardness testing machine hardness testing according to Brinell, Vickers, Rockwell, Super-Rockwell Zwick Z100 THW tensile testing machine longitudinal tension and compression (100 kn) testing, bending test Oxford Instruments PMI Master+ spectral analysis device spectral analysis Fe-based, Al-based, Ti-based, Ni-based Production Capacities_english_03_2016.doc Release 03/2016 page 5 / 6

6 Presi Mecatome T 255/300 wet parting-off grinder preparation of metallograhic specimens material conserving separation Presi Mecapol 255 S grinding and polishing specimen preparation machine Presi Mecapol 262 grinding and polishing specimen preparation machine ATM Saphir 550/Rubin 520 grinding and polishing specimen preparation machine Hund SK22-140F stereo microscope microscopic examination magnification 10-fold - 40-fold Zeiss Technival 2 stereo microscope microscopic examination magnification 10-fold fold Zeiss Jenavert microscope microscopic examination magnification 16-fold fold IMAGIC easylab digital image processing picture recording, picture editing, system picture analysis, measuring module, grain size determination Production Capacities_english_03_2016.doc Release 03/2016 page 6 / 6