VECA GROUP. S.r.l. S.n.c.

Transcription

1 Company Your company information Profile 1

2 VECA GROUP S.p.a. S.r.l. S.n.c. 2 2

3 LOCATION 3 3

4 WHO IS VECA S.p.A. Number of employees = 81 units Extention of the area = sq. m. Extension of the covered surface = sq. m. Turnover = year 2015 Veca S.p.A. is a company located in Soliera (Modena) 4 4

5 WHO IS VECA S.p.A. VECA is specialized in machining of high precision components made in special steel alloys, titanium, magnesium, inconel and aluminium, used in the most important motor sports competitions, such as F, America Nascar Competition and Le Mans Series HISTORY IN BRIEF Year 1962: VECA s foundation in Ganaceto (Modena); it was specialized in building and assemblying parts for industrial automation Year 1988: VECA s became a partner of F1 Ferrari GES Year 1994: VECA became «Team Ferrari F1» official partner Year 1998: VECA moved into new building in Soliera (Modena) Year 2004: started the diversification of his business into aeronautic, aerospace and defense field Year 2005: VECA started to work for aeronautical field, suppliying spare parts to AGUSTAWESTLAND and MECAER AVIATION GROUP. The components has been used for AW 109 helicopters and Goodrich Landing Gear System Airbus A380 5

6 WHO IS VECA S.p.A. Year : VECA increased the production of spare parts used in other AW helicopters, such as AW 139, AW 129 and AW 169 Year 2011: start the pre assemblying activity for all AW Pump Housing family components and obtain AW qualification for Digital Manufacturing Year 2012: builded and implemented a department dedicated to AW Housing Pumps assemblying Year 2013: completed NDT department accordiyng aerospace specification and obtained AW Qualification for Magnetic Inspection and Dye Penetrant Inspection Year 2014: inaugurated new company V SYSTEM, specialized in hydroforming and TIG Welding started the production of Body Hydraulic System for engineering company ELETTRONICA ASTER Year 2015: beginning the production of Ring Baffle for AVANT EVO project for PIAGGIO AEROSPACE company and obtain PIAGGIO AEROSPACE Qualification for Machining 6

7 NUMBERS 2015 MOTORSPORT TURNOVER 7 7

8 NUMBERS 2015 AERONATIC TURNOVER 8 8

9 NUMBERS WORKFORCE numbers ,49% 7,00% 6,00% ,00% 4,00% ,50% 3,00% 2,00% 68 1,28% 1,23% 1,00% 66 0,00% ,00% The workforce is increasing since last five years 9 9

10 Workshop Machines 27 CNC Mill Machines 5 Axes n 11 HERMLE (800 x 800 / Multipallet) n 10 DECKEL MAHO (600 x 600 mm Multipallet) n 4 MIKRON (450 x 450 / Multipallet) n 2 SIGMA (500 x 300) 13 CNC Mill Machines Orizontal MORI SEIKI (1000 x 1000 / Multipallet) KITAMURA (1000 x 1000 / Multipallet) 14 CNC Turning Machines n 3 DAEWOO (Ømax 300 mm) n 7 MORI SEIKI (Ømax 400 mm) n 1 NAKAMURA (Ømax 300 mm) n 1 GRAZIANO CTX (Ømax 300 mm) n 2 SPINNER (Ømax 30 mm) 10 Spark Erosion EDM Machines n 6 Wire cut Erosion (CHARMILLES) n 4 EDM (CHARMILLES) TECHNOLOGY 10 10

11 QUALITY CONTROL - n 3 air conditioned measuring rooms - n 13 CMM Zeiss (n 1 equiped with robot device) - n 16 employees - High precision metrology equipment (roughness tester, profilometer, hardness tester,...) 11 11

12 Non Destructive Testing QUALITY CONTROL n 2 stations for Magnetic test (MT) n 2 stations for Penetrant Liquid test (PL) Dedicated personnel with technical MT and PT certification. Level II for motorsport according to EN 473 and ISO 9712 Level II for aviation according to EN 4179 ITANDTB 12 12

13 Material available in stock External vertical warehouse permits a big stock of Raw Material -Height 11 meters -Width 7 meters -Dividedin53container CAPACITY 13 13

14 MOST MATERIAL STOCKED Steel Alloys - Tool mould steel - Maraging Steel & PH - Stainless steel Nickel Based Alloys - Inconel 601, Inconel 713, 718 Aluminium alloys - Alloy series 2XXX - Alloy series 6XXX - Alloy series 7XXX - MMC Magnesium alloys - Alloy series AZ Titanium alloys - Ti6Al4V - Ti Beta Ti alloys Composites & Polymers - Carbon fiber - Aramid - Peek 14

15 QUALITY CERTIFICATION STATEMENT 1997 Certification ISO 9001:2008 (Motorsport) 2009 Certification EN 9100:2009 (Aeronautic) 2014 Certification for Health and Safety OHSAS 18001:

16 INVESTIMENTS YEAR 2016 In 2016 it has been invested about the 6% of the 2016 turnover, by purchasing: Milling Department 1 CNC HERMLE 5 Axes 1 CNC MIKRON 5 Axes 1 CNC HERMLE 5 Axes Spark Erosion Department 1 WIRE CUT CHARMILLES 1 MICRO DRILLING MACHINE CR TECHNOLOGY 16 16

17 CAPABILITIES INJECTION GROUP: - FUEL RAIL - FUEL DISTRIBUTOR VALVE TRAIN: - FINGER FOLLOWER - FINGER SHAFT - AXIS CAM DAMPER F1 ENGINE EXHAUST SYSTEM: - CONNECTION 3 IN 1 - LAMBDA SENSOR SUPPORT - T-JUNCTION OIL PUMP: - EATON OIL PUMP ROTOR - EATON OIL PUMP CASE - SHAFT OIL PUMP - WATER PUMP CASE MGUH GROUP: - MGUH ENDBELL - MGUH BODY - MGUH SQUARE ROTARY - MGUH CONNECTION SHAFT 17

18 CAPABILITIES SELECTOR FORK DOG RING - BARRELL - BARRELL SHAFT MOOG VALVE BLOCK F1 GEARBOX - DIFFERENTIAL GEAR - SYNCRO SLEEVE TORSION BAR - ROCKER - BRACKET 18

19 CAPABILITIES THROTTLE BUTTERFLY - RETAINER - ARM ROCKER - PIN PISTON - VALVE LOCK NASCAR V8 ENGINE - LIFTER ROLLER -TIP - PUSHROD PULLEY CAP MAIN 19

20 CAPABILITIES HOUSING PISTON CLUTCH - GEARBOX VALVE LOCK - MOTOR VALVE LOCK LE MANS CAR HOUSING GEAR CHANGE TORSION BAR 20

21 EXAMPLES OF PRODUCTS PHOTOS F1 ENGINE COMPONENTS 21

22 EXAMPLES OF PRODUCTS PHOTOS F1 TURBO COMPONENTS - DIFFUSER RING - TURBINE VOLUTE - CENTER HOUSING - SHAFT WHEEL 22

23 EXAMPLES OF PRODUCTS PHOTOS F1 GEARBOX COMPONENTS - SELECTOR FORK - MOOG VALVE BLOCK - BARRELL - BARRELL SHAFT - DIFFERENTIAL GEAR - SYNCRO SLEEVE 23

24 CAPACITY AERONAUTICAL PARTS Through the experience in F1, VECA supply from 10 years hydraulics components in aircraft and helicopters Goodrich Corp. Landing Gear Manifold (Mat: Ti6Al4V) 24

25 CAPACITY AERONAUTICAL PARTS Through the experience in F1, VECA supply from 10 years hydraulics components in aircraft and helicopters AGUSTA Oil Pump assembly KIT 25

26 SOME EXAMPLES OF AERONAUTICAL PARTS HELYCOPTER PARTS 26

27 Numbers of IMAR Business: machining components Turnover: Employees:

28 In Decembre 2015, IMAR has moved its building from Ganaceto to the new building in Soliera, in front of VECA. The new company cover a surface of sq meters 28 28

29 During 2015, IMAR has also invested about 20% of its turnover. It has been purchased these machines: 1 Fresatrice Mikron 800 UPM 5 Axes 1 Macchina di misura Zeiss Contura 1 Tornio Takamatsu XL Tornio PUMA GT 1 Lappatrice MELCHIORRE 29 29

30 IMAR TECHNOLOGY 17 CNC Milling 4 5 Axes n 7HERMLE n 2DECKELMAHO n 2 SIGMA n 1AWEA n 2 DOOSAN n 1OMV n 1KITAMURA n 1MIKRON 12 CNC Turn n 1GRAZIANODMG n 1DAINICHI n 1HITACHI n 2DAEWOO n 1MORISEIKI n 3 DOOSAN n 2 TAKAMATSU N 1PUMAGT 4 CMM n 3 ZEISS CONTURA n 1ABERLINK 1 LAPPING n 1 MELCHIORRE 30 30

31 CAPABILITIES WELDING TOOLS AND STAMPS HYDROFORMING EXHAUST SYSTEM 31 31

32 CAPABILITIES PHOTOS OF SOME PARTS PRODUCTED 32 32

33 NUMBERS OF RETME S.n.c. Retme is specialized in grinding of complex components with CNC machines Business: CNC grind traditional grind Turnover : Employees:

34 NUMBERS OF VSYSTEM V System is specialized in building of exhaust systems made by special alloys like Ni and Ti, obtained by plastic deformation and welding. Business: calendering, hydroforming of sheet metal and TIG welding Turnover: Dipendenti:

35 CORE BUSINESS V System s core business is the calendering, hydroforming of sheet metal and TIG welding of motorsport components made of special alloys of Ni and Ti. The type of products provides are: Exhaust systems for use in SP Development project HYD car exhausts Tail pipe titanium Welding subgroup turbine Components for SP 35 35

36 PRODUCTS 36 36

37 TECHNOLOGY: TUBES PRODUCTION AND FOLDING The company used machines necessary for the production by little and medium dimension tubes calendering. Vsystem is specialized in tube bending in thin wall (range 0,7 1,2 mm) realized in Ni and Ti alloys, made by a 9 axes electrical bender. The machine allows, if equipped with appropriate tools for internal development, the realization of complex parts with a ratio of mean radius / diameter equal to 1: 1 and no straight parts between curves. The maximum diameter bendable amounts to 80mm

38 TECHNOLOGY: HYDROFORMING Hydroforming is a technology able to realize the tube cold plastic deformation exploiting the force generated by water under pressure. In this way it is thus able to obtain components that have localized variations in section along the whole axial development of the tube. Hydroforming is a technological solution useful to develop piping complex geometry that must meet dimensional requirements and possibly configurations fluid very stringent. The plant hydroforming installed has the following features: injection pressure of the water up to 3000 bar and maximum closing force molds equal to 1000 ton

39 TECHNOLOGY: TIG WELDING The staff is qualified by TIG welding of alloys of nickel and titanium certificate, with decades of experience with this technology in the welding of any type of material. V System is able to perform manual and automated welding of stainless steels and non aluminum alloys and magnesium alloys, titanium alloys and nickel

40 DEVELOPMENT OF WELDING MASKS V System is a partner complete and reliable for its customers, and this makes it a good partner from the initial design of the components and equipment necessary to the realization of the construction. V System is an expert in the design and manufacture of equipment and masks necessary for the assembly of components and can provide support for the execution of macro and micrographic analysis of welded joints

41 DIMENSIONAL CONTROL In order to maintain the highest quality and precision of our manufactured products, the company has a metrologic room air conditioning, where is installed a new three dimensional optical scanning system. This tool, which operates with the technology of the interference fringes, allows to realize both the dimensional testing and reverse engineering of components for the obtaining of the mathematical models of reference

42 AMT CORE BUSINESS AMT candidates itself in the field of additive manufacturing and treatments Founded by VECA as innovative start up and spin off of the experience it gained through R&D projects on additive manufacturing with the collaboration of academic community, AMT is immediately able to be the best partner for additive manufacturing, having also focus on heat treatments performed after additive manufacturing step. Concentrating energy on AMT, the target of VECA GROUP is to create right now a landmark player in field of additive manufacturing, performing a full service in terms of efficiency and quality 42 42

43 AMT Workshop Machines N 3 PRINTERS DMLS (Direct Metal Laser Sintering) : N 2 EOS M290 N 1 CONCEPT LASER M2 already operating on Titanium and Incotel625. They can also print on steel alloys and aluminum alloys Starting from November 2016, N 2 TAV VACUUMFURNACES (600x600x600) will be implemented in order to manage all the vacuum treatments to be performed after the additive manufacturing step

44 AMT CAPACITY Based on : the synergy with VECA, with motorsport and aeronautical background; An internal metallurgic LAB; Qualified staff and Metallurgic Ph.D AMT is able to operate a completed and certified product: performing additive manufacturing performing heat treatments performing quality controls following the strictest standards. ATM si propone nel campo dell additive manufacturing e dei trattamenti termici