Tubular Chain Conveyors

Transcription

1 Tubular Chain Conveyors and Loop Arrangements Products Manufactured by Luxme Item numbers are indentified in the above schematic 1 Tubular Chain Conveyor Upright 2 Tubular Chain Conveyor Flat 3 Tubular Chain Conveyor Vertical 4 Tubular Chain Mixer 5 Metering Screw Feeder 6 Rotary Feeders Automatic Bag Slitters Delumpers Bag Brushing Units 7 Railcar Discharge 8 Flap Bottom Valves 9 Slidegate 10 Filter Discharge 11 Automatic Tensioner 12 Chain Motion Detector Manual Bag Dump Stations Pre-Bag Crushers Empty Bag Compactors Luxme International Ltd Matte Blvd., Brossard, Quebec, Canada J4Y 2P4 Web Site: info@luxme.com Tel.: (450) Fax: (450) Luxme International Ltd Matte Blvd., Brossard, Quebec, Canada J4Y 2P4 Web Site: info@luxme.com Tel.: (450) Fax: (450) Printed in Canada

2 TECHNOLOGY The system The Tubular Chain Conveyor is an enclosed conveying system, comprising a tubular casing that houses circular discs attached to a chain which convey the product, and a tensioner and drive unit. System operation is totally dust free. Tubular Chain Mixer Patented Idler Automatic Tensioner Product In Tube Chain Product Conveying Pipe Transporting Disc (Split Design) Patented Patented Sprocket Drive Unit Product Out SILO 1 Tubular Chain Mixer SILO 2 SILO 3 Continuous Mixing... The Tubular Chain mixer provides continuous mixing of product and comprises a rotary drum (2), bearings (3) and drive (4). Different products are discharged at inlets A, B and C, using metering screw feeders to transport the product via a tubular chain conveyor (5) to a drum (2). The drum is equipped with paddles (6) to ensure the product is thoroughly mixed before it is slowly transported towards the exit end of the tubular conveyor. The outlet is located at the end of the tubular conveyor (E). The system is totally enclosed and dust-free. Continuous mixing eliminates downtime for loading and unloading of product, thereby increasing productivity. SPECIAL MERITS Luxme link chain design acts as a universal joint during product conveying and can turn in multiple directions and in different planes. Heavy duty construction. A B C 1 E Variable chain speed 4 ft./min. to 100 ft./min. contributes to minimal product degredation. Silo Discharge Through Metering Feeder to the Tubular Chain Mixer A unique feature of the Luxme design is the idler automatic tensioner that continuously tensions the entire length of chain in the product conveying path, while maintaining zero tension in the return path by automatically compensating for the increase in chain tension due to Friction More product flow Variation in atmospheric and product temperature Conveying disc wear Chain wear, etc., thus minimizing the wear and tear of the conveying discs, chain and pipe. Ø B D A D B The tubular chain conveyors are manufactured in Montreal, Canada by in technological and technical collaboration with Schrage Rohrkettensystem GmbH, whose tubular chain conveyors have established a reputation in Europe for their reliability and performance in handling a variety of materials. Metering Screw Feeder RK 5 Visit our web-site at for more information about our complete product line, and visit our manufacturing facility in Montreal to see the equipments in operation in our exhibition hall and test laboratory. Over 1500 s Worldwide 22

3 Typical Layouts Conveyed Products & Samples The following is a partial list of conveyed products & samples... Hot product discharge from dust filter to storage bins for railcar loading. 21 Cooling Conveyors Abrasion Left Over Activated Carbon Activated Carbon Flake Activated Coal Ash Activated Coal (Dust) Alumina Hydrate Aluminium Oxide Aluminium Slag Ammonium Dust Animal Feed Animal Food Anthracite Anthracite (Dust) Ash Ash (Hard Coal) Ash (Nut Shell) Ash from Electrofilter Ash from Oven Ash/Glass Ash/Nails/Glass Barium Carbonate Barium Sulfate Bentonite Bio. Fuel Biomass Bitument Grained Bleached Earth Bleached Soil Bone Meal Brick Dust Briquet (Dust) Briquet Abrasion Briquet Slack Brown Coal Building Material Calcined Alumina Calcined Petroleum Coke Fines Calcium Carbonate Calcium Carbonate Aggregate Calcium Hydrate Carbon Dust Carbon Dust/Soot Carbonate Cement Ceramic Fiber Chem. Additives China Clay Cigarette Filters Clay Clay/Sand/Dust Coal Coal (Dry) Coal (Slag) Coal Dust Coal/Lime Dust Cocoa Beans Coke Coke Dust Coke Fuel Coke Pyrolysis Colour Filler Contents of Cow Compost Cookie Crumbs Copper Ore Concentrate Cryolite Detergent Diacetoneacrylamide Dried Coal Dried Sludge Dried Soft Coal Dry Sand Dust Dust (Coal) Dust (Filter) Dust (Gypsum) Dust (Hot) Dust of Syn. Fertilizer Dust/E.S.P. Feed Phosphate Ferrite Powder Ferro Carbon Fertilizer Fiber Ink Sludge Filter Discharge Filter Discharge (hot) Filter Discharge (Soft Coal) Fish Meal Flour Flux Fly-ash Fly Ash After Spray Fly Ash From E.S.P. Fly-ash/Oil Fly Ash & Sand Glass Wool Glass/Coal/Dust Glucose/Lactose Granules Gravel Grit Ground Coffee Ground Plastics Ground Rocks Guanidine Carbonate Gypsum Gypsum/Hydrated Hydrogen Acid Hydrogenated Tallow Glycerides Iron Ore Iron Oxide (Powder) Iron Oxide/Dust Iron Sulphate Kaolin, Chalk Kaolin Clay Kiln Fuel-Coke Klinker Dust Kremium Lead (Sludge) Lime Lime Dust Lime Stone Lime Stone Dust Lime/Ceramic Limestone Dust Limestone Pieces Limestone/Sand Magnesium Magnesium Oxide Maleie Anhydride Meal Meal (Clay) Mego Melamine Metal Chips Metaloxide/Powder Molasses Mortar Mud Slurry Natural Graphite Natural Gypsum Nickel Carbonate Nickel Catalyst Nickel Oxide Nickel Powder Octadecone Oven Remains Oven Remains (Dust) Peat Moss Penicillin-G110 Pesticide Phenolic Resin Phosphorous (Red) Phosphorite Plastics Plumbeous Oxide Polyurethane Foam Potassium Sulphate Quartz (Sand) Red Lead Salt Sand/Dust Sand, Iron Ore (Dust) Sawdust Scrap Foamglass Scrap Metal Sewage Sewage (Granules) Sewage Sludge Shredded Aluminium Silicone Carbide Sinter Granules Sintered Dust Sket-Granules Slag (Coal) Sludge (Wet) Sludge Granules Soap Soap Dust Soda (Pre-mixed) Sodium Acetate Sodium Carbonate Sodium Phosphate Soft Coal Soft Coal (Dust) Soil Soot Soot (Briquet) Soot (Coal) Soot Dust Soot Pellets Soot/Graphite/Dust Spar Spices with Oil Steel Dust Stomach Sugar Sugar Beets Sugar Beet Pellets Synthetic Pellets Talcum Powder Tea Tetrapotassium Pyrophosphate Titanium Dioxide Titanium White Tobacco Torbella Triple Pressed Stearic Acid Urea Urea (Dust) Waste of Syn.Material Wax Wax Flakes Wheat X-Ray Film Zinc Zinc Stearate 2

4 Samples Typical Layouts Bins, supersack and manual dump station discharge to inplant process. Barium Sulfate Coal Calcined Alumina Fly Ash & Sand Coke Fuel Wax Activated Carbon Flake Hydrogenated Tallow Glycerides Cryolite Dust filter discharge to storage bin. Lime Stone Dust Maleic Anhydride Octadecone Mego Tea Tetrapotassium Pyrophosphate 3 20

5 Loop Arrangements Samples Wheat Fly Ash After Spray Iron Ore X-Ray Film Natural Graphite Calcium Carbonate Penicillin-G110 Wax Flakes Fly Ash From E.S.P Phenolic Resin Calcium Carbonate Cigarette Filters Fiber Ink Sludge Fertilizer Dry Sand 4

6 Samples Loop Arrangements Kiln Fuel-Coke Kaolin Clay Ceramic Fiber Calcium Carbonate Aggregate Compost Zinc Stearate Alumina Hydrate Bleached Earth Cocoa Beans Magnesium Oxide Triple Pressed Stearic Acid Peat Moss Calcined Petroleum Coke Fines Ferro Carbon Ground Coffee 18

7 Along with the standard loops shown in Typical Layouts, the Luxme link chain design of the conveyor renders it suitable for more complex arrangements to satisfy customer requirements, as shown in the following pages

8 Coal Briquette conveying from belt conveyor 7 16

9 Tubular Chain Conveyor feeding two silos 15 8

10 All equipments are tested at the Luxme Plant In the presence of Purchasing officials prior to shipment All equipments are tested at the Luxme Plant In the presence of Purchasing officials prior to shipment 9 14

11 All equipments are tested at the Luxme Plant In the presence of Purchasing officials prior to shipment 13 10

12 All equipments are tested at the Luxme Plant In the presence of Purchasing officials prior to shipment 11 12