RealCareer NEW. Program Catalog Weld Defects Kit Bend Tester guideweld VR now with Stick Employability Skills Program

Transcription

1 RealCareer Program Catalog NEW Weld Defects Kit Bend Tester guideweld VR now with Stick Employability Skills Program

2 21 st Century Welding Training Method Simulate Replicate Evaluate guideweld VR welding simulator Engage users in a safe, virtual welding environment Advance basic welding skills and build correct muscle memory techniques Save on classroom consumables FOR MORE INFORMATION, SEE PAGES 4-5 guideweld LIVE real welding guidance system Provide in-helmet instruction for consistent welding technique during live welding Enable self-learning through immediate technique correction Build welders confidence and reduce classroom management concerns FOR MORE INFORMATION, SEE PAGES 6-7 RealCareer Weld Defects Kit and Bend Tester Inspect common weld defects and discontinuities Prepare welders to conduct and qualify welds Teach welders how to correct defects when welding FOR MORE INFORMATION, SEE PAGES 8-9 2

3 Why the 21 st Century Welding Training Method? The 21 st Century training method can be used not only to improve welding techniques so users become more proficient, but to engage participants and encourage them to enter welding careers. INCREASED PROFICIENCY DECREASED CONSUMABLE COSTS The system gives them real-time feedback on what they re doing and if it is right or wrong, and it builds their confidence. Greetings from Realityworks, Inc. Realityworks is an experiential learning technology company whose award-winning programs provide realistic learning experiences. The RealCareer line of products combines hands-on learning experiences with comprehensive curricula for various career areas. The gap between the skills job-seekers have and the skills employers need is continuously widening. We want to do our part in preparing students for the future workforce by engaging and training them early. Our products are 100% owned by our company. Our employees have led the conception, development and ultimately the creation of each product. For more information on Realityworks, visit: What s inside 21st Century Welding Training Method guideweld VR welding simulator guideweld LIVE real welding guidance system RealCareer Weld Defects Kit...8 RealCareer Bend Tester...9 NEW NEW DECREASED TRAINING TIME RealCareer Employability Skills Program RealCareer Business Education Simulations HOW TO ORDER and Package Pricing NEW Greg Siepert Welding Instructor Hutchinson Community College Hutchinson, KS

4 guideweld VR welding simulator Enable users to refine basic welding skills, learn proper welding techniques and explore welding career paths while saving on costly consumables. Users experience: MIG and/or Stick welding methods A safe, virtual practice environment Welding on different joints, metal types and metal thicknesses Immediate feedback on work angle, travel angle, speed and nozzle-to-plate distance Instant assessment on individual welds Features: Recorded weld assessments 27 default Welding Procedure Specifications (WPS) Create custom WPS assignments for classroom needs 3 difficulty levels: Novice, Intermediate and Advanced Easy installation on Windows and MAC operating systems Package includes:* Online access to: 13-lesson curriculum, teacher guide, administrator guide and student guide 1 guideweld VR workstation with choice of 1 interchangeable MIG or Stick welding simulator gun** 3 welding joints (tee, lap and butt) 1 pair of welding gloves $4, guideweld VR (1 welding gun option) $6, guideweld VR (both welding gun options) Notice: shipping and handling is 1.5 percent of the order total Software Specifications For complete hardware and software specifications, visit: 4 NOTICE: Combo and Quantity Discount Pricing on page 11 **Option to add additional MIG or Stick welding gun. See package pricing on page 11 for details. Curriculum Spotlight: Student weld assessment and replay screen *NOTICE: Monitor not included Stick and MIG options! FOCUS: Introduction to welding safety, equipment, proper welding techniques and careers Standards-based curriculum written by a certified welding inspector and educator (CWI/CWE) Lessons: 13 Teaching hours: 30 Presentation slides: 292 Aligns to: Common Core State Standards, Common Career Technical Core Standards Curriculum alignments can be found at

5 RealCareer Welding Training Meet your organizational needs and learn ways to maximize your program s effectiveness with professional development training! Each personalized session covers: Hands-on practice using Realityworks welding solutions Operating training tools and interpreting assessment results Best practices for participants $ Hour Webinar Training $3, On-Site Live Training Learn more online: realcareertraining

6 Product Support Realityworks online Product Support Center offers a variety of support resources for your welding program 24 hours a day, including: Video tutorials Support documentation FAQs System requirements Software details Our Product Support Team is available Monday-Friday from 7:30 a.m. - 5:00 p.m. Central Standard Time. Contact them directly at productsupport@realityworks.com or call , option 2. Learn more online: 6

7 guideweld LIVE real welding guidance system Transition users from the classroom to the shop floor by providing corrective in-helmet training during live welding on the core techniques needed to weld effectively. Users experience: A periphery-view display inside the welding helmet Live MIG welding with guidance Instant feedback on work angle, travel angle and travel speed Features: Real-time feedback during live welding on core welding techniques 9 default Welding Procedure Specifications (WPS) Custom WPS creation available Works with any MIG welding machine Package includes: 1 auto-darkening welding helmet with in-helmet guides 1 speed sensor board with base 1 angle sensor Online access to 16-lesson curriculum $6, guideweld LIVE Notice: shipping and handling is 5 percent of the order total Live welding in-helmet guidance displays Same corrective guidance icons displayed in guideweld VR Work angle, travel angle and speed guidance Curriculum Spotlight: FOCUS: Introduction to weld correction techniques, welding procedure specifications and weld testing Standards-based curriculum written by a certified welding inspector and educator (CWI/CWE) Lessons: 16 Teaching hours: 30 Presentation slides: 318 Aligns to: Common Career Technical Core Standards Curriculum alignments can be found at NOTICE: Combo and Quantity Discount Pricing on page 11 Welding gloves not included Hardware Specifications For complete hardware specifications, visit:

8 RealCareer Weld Defects Kit Teach users how to identify, correct and prevent common weld defects. Users will: Examine and inspect common weld defects examples Learn how common weld defects occur Understand how to correct common weld defects by adjusting both their machine and their technique Features: Portable, lightweight kit 13 plastic models: 12 weld defects and 1 quality weld Flashcards, posters and defects identification sheet included Package includes: 1 quality weld and 12 weld defect models in case Welding defect definition insert Instructor guide 10 sets of flash cards 5 classroom posters Online access to 5-lesson curriculum $ Weld Defects Kit Classroom Package Notice: 5 percent shipping surcharge applies Undercut An indentation or channel melted into the base metal adjacent to the toe or root of a weld and left unfilled by weld metal. #2 Causes of Defect Improper machine settings Improper Work Angle Improper Wire Feed Speed Fast Travel Speed Arc Length is too long High amperage settings Rust on metal Correction of Defect - Check Your Machine Decrease voltage or increase Wire Feed Speed (GMAW) Decrease amperage (SMAW) Correction of Defect - Check Your Technique Keep Work Angle around 45º for a fillet weld and 90º for a groove weld Decrease Travel Speed Contact to Work Distance (CTWD) may be too short; try staying 1/4 1/2 inches from metal (GMAW) Arc Length may be too long; try staying around 1/8 inches from metal (SMAW) Clean base metal before welding RealCareer Welding Solutions - Defect #2 Define, then check your welder and technique Flashcards: 8.5 L x 5.5 W WELD DEFECTS FLASH CARDS RealCareer Welding Solutions Specifications: 21 L x 7 W x 16 H Coupons: 5 L x 2 ¾ W Weight: 9.5 lbs. NEW PRODUCT Curriculum Spotlight: FOCUS: Identifying and correcting common weld defects and discontinuities Standards-based curriculum written by a certified welding inspector and educator (CWI/CWE) Lessons: 5 Teaching hours: 10 Presentation slides: 151 Aligns to: Common Career Technical Core Standards Curriculum alignments can be found at Example: Spatter and lack of fusion defect models Fillet Weld WELD TYPES RealCareer Welding Solutions Groove Weld Fillet Welds WELD POSITIONS RealCareer Welding Solutions 1F FLAT POSITION Groove Welds Quality Fillet Weld (No visual defects) A weld joining two surfaces at right angles to each other, as in a lap or tee joint, with a triangular cross section. 2F HORIZONTAL POSITION 1G FLAT POSITION Fillet Welds 2G 3F VERTICAL POSITION HORIZONTAL POSITION VERTICAL POSITION Quality Groove Weld (No visual defects) A weld made in a preformed groove between two base metal pieces, as in a butt or groove joint. 1G FLAT Pipe is turned or rolled while welding. Groove Welds 3G 2015 Realityworks, Inc. All rights reserved. RealCareer is a registered trademark of Realityworks, Inc A WELD PARTS RealCareer Welding Solutions Throat Leg Root 4F OVERHEAD POSITION Throat Pipe is not turned or rolled while welding. 2G HORIZONTAL 5G POSITION Terms & Definitions 4G Ideal Path OVERHEAD POSITION Ideal Path Toe Toe Face 6G POSITION Root Reinforcement 2015 Realityworks, Inc. All rights reserved. RealCareer is a registered trademark of Realityworks, Inc A WELD SAFETY RealCareer Welding Solutions Personal Protective Gear Welding Skull Cap Welding Jacket Welding Gloves Denim Pants (No Cuffs) Face Toe Leg Toe Face: The exposed surface of the weld. Leg: The distance from the root to the toe of the weld. Reinforcement: Excess filler required to fill the throat of a weld. Root: The area of the weld or throat opening where the nearest base metals contact is located. This may be a point, line or area. Throat: The open area required to be filled by the weld. Toe: The intersection between the face of the weld and the base metal. Inconsistency Undercut An indentation or channel melted into the base metal adjacent to the toe or root of a weld and left unfilled by weld metal. Overlap The protrusion or overhang of weld metal beyond the bond at the toe or root of a weld without fusing to the base metal. Lack of Fusion The failure of a welding process to fuse or join together layers of weld metal, or weld metal and base metal. The weld bead is not constant and varies throughout the weld, leading to different filler metal thicknesses, penetration depths and fusion issues Realityworks, Inc. All rights reserved. RealCareer is a registered trademark of Realityworks, Inc A WELD DEFECTS RealCareer Welding Solutions Welding Helmet Ear Plugs Safety Glasses Spatter The metal particles expelled during arc and gas welding that do not form part of the weld. Fume Extractor Convexity The maximum distance from the weld face perpendicular to a line joining the weld toes. In this instance, the weld has a rounded profile (fillet welds only). Concavity When the distance from the weld face perpendicular to a line joining the weld toes curves inward toward the weld joint (fillet welds only). Leather Boots Slag Inclusions When foreign material is trapped in the weld metal or between the weld and the base metal, the most common is slag, a non-metallic solid material. Insufficient Reinforcement When the weld metal lacks sufficient build-up above the base metal (groove welds only). Excessive Reinforcement When the weld metal has too much build-up above the base metal (groove welds only). Porosity The presence of inclusions or gas pockets in a weld. Arc Strike Accidental striking of an arc outside the welding area (zone) Realityworks, Inc. All rights reserved. RealCareer is a registered trademark of Realityworks, Inc A 8 NOTICE: Combo and Quantity Discount Pricing on page 11 Posters: 36 L x 25 W 2015 Realityworks, Inc. All rights reserved. RealCareer is a registered trademark of Realityworks, Inc A

9 RealCareer Bend Tester Help users prepare for and safely conduct guided bend tests in a classroom or welding lab. Users will: Conduct destructive bend tests on 1/8 plates, 1/4 plates and 3/8 plates Learn how to qualify a bend-tested weld Understand qualification standards and why they are important Features: Tabletop size for shop or off-site portability Manual hydraulic jack Auto-close safety cover with auto latch Bends 1/8 plates, 1/4 plates and 3/8 plates Conforms to AWS D1.1 bend test specifications Package includes: Bend tester Plungers: 1/2, 1 and 1 1/2 Jack handle 2 posters Instructor guide 1-year limited warranty Online access to 8-lesson curriculum Examination Tools: Steel Ruler with increments 1/32 Caliper Magnifying Glass Flashlight RealCareer TM Bend Tester Weld Preparation QUALIFICATIONS The Sum of all Weld Surface Discontinuities Should Not Exceed: 1 Best practices for weld preparation: 3 Weld Bending Best practices for bend testing: 3 Examples of Face Bend Testing 3/8 [10 mm] the sum of the greatest dimensions of all discontinuities exceeding 1/32 [1 mm], but 1/8 [3 mm] discontinuities 1/4 [6 mm] the maximum corner crack, except when that corner crack results from visible slag inclusion or other fusion type discontinuity, then the 1/8 [3 mm] maximum shall apply 2 References: Posters: 30 L x 20 W Face Bend Occurs when bend places Plunger is against the Root, stressing the Face Root Bend Occurs when bend places Plunger against the Face, stressing the Root Discontinuity Examples: 1/32 = Acceptable 1/8 = Test Fail 3/4 = Test Fail 1/4 = Acceptable (corner) Individual Discontinuities Should Not Exceed: 1 Movable Roller Positions: 1/8 [3 mm] measured in any direction on the surface Top: 1/8 plate Center: 1/4 plate Bottom: 3/8 plate Follow all Welding Procedure Specifications. Ensure that plates are cut at a minimum of 7 x 2 7/8 and grain is longitudinal with bend. Bevel plates to ensure standard dimensions are maintained. Clamp weld to ensure it stays flat while welding. Preheat test plates if needed. Between passes, check temperature of base metal, chip slag and wire brush passes, and inspect for discontinuities or defects. Interchangeable Plunger Sizes: Conduct a visual inspection of the weld. If the weld does not pass, it is already disqualified. Cut and grind bend test strips to ensure standard dimensions are maintained. Stamp bend test specimen with: initials/welder stamp number, test plate position and joint design. Radius edges of weld specimen to prevent edges from cracking. Ensure bend test specimen dimensions are a minimum of 6 long and 1 ½ wide and a maximum of 1/8 radius and 3/8 thick. 1 1/2 1/ AWS D1.1: 2015 Structural Steel, paragraph Except when that corner crack results from visible slag inclusion or other fusion type discontinuity. Corner cracks exceeding ¼ (6 mm) with no evidence of slag inclusions or other fusion type discontinuity shall be disregarded, and a replacement test specimen from the original weldment shall be tested 3. These best practices do not encompass all preparation and performance requirements. Plunger/Roller Setup 2015 Realityworks, Inc. All rights reserved. RealCareer TM is a trademark of Realityworks, Inc A Metal Plunger Thickness Roller Size 1/8 Location 1/2 1/4 Top 1 3/8 Center 1-1/2 Bottom Weld Preparation Safety Follow these steps before bending: Best practices:* NOTICE: Illustration not to scale RealCareer TM Bend Tester BENDING BASICS Conduct a visual inspection of the weld. If the weld does not pass, it is already disqualified. Stamp or identify the root or face of the weld. I.D. the weld with your mark. With the direction of the weld, grind any excess so the bend area is smooth and cut test specimens to size. Grind excess weld flush in the lengthwise direction of the test specimen, and a slight radius along the edges. Ensure that the bend tester machine is securely positioned on a flat surface. Ensure that the rollers are securely in place. Keep fingers and other extremities clear of the plunger and rollers when metal is in place. Pump the bend lever slowly to keep metal in place. *These best practices do not encompass all safety requirements. Be sure to follow all lab safety procedures at all times. Hydraulic Jack Bend Lever Lever Handle NOTICE: Illustration not to scale Safety Cover NEW PRODUCT $2, Bend Tester Notice: contact Realityworks as additional shipping surcharges are required 2015 Realityworks, Inc. All rights reserved. RealCareer TM is a trademark of Realityworks, Inc A Curriculum Spotlight: FOCUS: Destructive testing, preparing, bending and qualifying welds Standards-based curriculum written by a certified welding inspector and educator (CWI/CWE) Lessons: 8 Teaching hours: 15 Presentation slides: 167 Aligns to: Common Career Technical Core Standards Curriculum alignments can be found at Specifications: Weight: 93 lbs (42.1 kg) Height: 24.5 (622 mm) H x (350 mm) W x 11 (280 mm) D

10 NEW PRODUCT RealCareer Employability Skills Program Help users develop the soft skills they will need they will need to be career- and college-ready. Users are able to: Scenario Cards: 5.5 W x 8.5 H Identify and discuss 20 soft skills Practice using those soft skills in real-life situations Understand the importance of soft skills in various environments Package includes: 19-lesson curriculum/teacher guide and presentation slides Set of 20 hard-copy student workbooks 19 Career-Ready Workplace Scenario Cards $ Employability Skills Program Notice: 5 percent shipping surcharge applies School-Wide Site License includes: Unlimited use for 5 years Online access to teacher guide, student workbooks, Career-Ready Workplace Scenario Cards and presentation slides $ Employability Skills Program Site License Points of view to consider You, the employee Monica, the HR Director David, the co-worker Key questions Has Monica shown active listening behavior? What non-verbal cues has she shown the employee about her level of interest? What could Monica do to be a better active listener in the future? Do a short role-play between Monica and the employee, where Monica uses active listening strategies in the meeting. How do you, the employee, feel after your meeting? Do you feel that your concerns were heard? RealCareer Employability Skills Program Listening Scenario: You have been employed at a new company for about six months. A co-worker, David, has been repeatedly sexually harassing you. You finally decide you ve had enough and decide to file a complaint with Human Resources. You meet with the HR Director, Monica. During your meeting, she never takes any notes as you speak. She keeps checking her phone and also her Facebook on her laptop. You notice that she is doodling on her notepad. At the end of the conversation, you wonder if she really understood your concern at all RealCareer Employability Skills Program WORKPLACE SCENARIO CARDS Curriculum Spotlight: CAREER-READY FOCUS: Train and develop soft skills for career employment Lessons: 19 Teaching hours: Presentation slides: 33 Student workbooks Career-Ready Workplace Scenario Cards Curriculum alignments can be found at RealCareer Business Education Simulations Give users hands-on experience making business decisions while applying classroom lessons. Users are able to: Hone skill development by practicing on 3 different online simulations: Business Management, Entrepreneurship and Business Finance Learn how to make critical business decisions and use problem-solving skills Understand how their decisions can impact business outcomes Package includes:* 15-lesson curriculum 3 simulations: Business Management, Entrepreneurship and Business Finance 5-year site license $1, Business Education Simulations *Individual simulations are available for purchase online: store.realityworks.com Curriculum Spotlight: FOCUS: Business concepts, knowledge and skills Lessons: 15 Teaching hours: 13 Presentation slides: 99 Curriculum alignments can be found at

11 How to Order Order supplies and software online at: Orders can be ed to: Call with credit card: Fax orders to: Mail purchase orders to: 2709 Mondovi Road Eau Claire, WI All orders must be accompanied by a check, credit card number or purchase order. Returns may be subject to a restocking fee. Product availability and prices subject to change without notice. *Shipping and handling is 1.5 percent of the order total with a minimum charge of $12.00 (applies to 48 contiguous U.S. only). Bulky and oversized items require additional shipping surcharges. Contact Realityworks, Inc. for details. See product pages for specific shipping charges. HI + AK please contact for shipping quote. RealCareer Package Pricing guideweld VR - specify either MIG or Stick option SKU # Pricing Price/Unit VR Unit $14, $4, VR Unit $23, $4, VR Unit $45, $4, VR Unit $64, $4, VR Unit $85, $4, MIG ADD-ON $1, Stick ADD-ON $1, guideweld LIVE SKU # Pricing Price/Unit LIVE Unit $18, $6, LIVE Unit $30, $6, LIVE Unit $59, $5, LIVE Unit $85, $5, LIVE Unit $110, $5, RealCareer Weld Defects Kit SKU # Pricing Price/Unit Weld Defects Kit only (posters, flashcards, curriculum not included) $ Classroom Package (3 Kits) $2, $ Classroom Package (5 Kits) $4, $ Classroom Package (10 Kits) $8, $ Defects Flashcards (10 Sets) $ Defects Posters (5 Posters) $35.00 Contact Realityworks for accelerated or special shipping requirements. Contact us for a customized quote to meet your program needs. Our Account Managers are ready to connect with you! Give them a call at or information@realityworks.com NOTICE: Single unit pricing can be found on each product page

12 Realityworks, Inc Mondovi Road Eau Claire, WI RealCareer Welding Solutions 21st Century Welding Training Method (see pages 2-3) Simulate Replicate Evaluate Realityworks, Inc. All rights reserved /2016 JOIN US ON Be part of the conversation about engaging learners, technology tips, issues facing all areas of education and much more.