Ceramite trowellable BKR-F and Ceramite T

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Anabel Cobb
6 years ago
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1 Ceramite trowellable BKR-F and Ceramite T

2 Hopper lining with Ceramite in South Africa

Possible applications for trowellable BKR-F Cosmos Cement USA, Raw mill feeder Cimentaria Nationale, Lebanon, lining of the inlet duct to the crushing mill, 6 MT Buzzi Unicem, Italy,

3 Possible applications for trowellable BKR-F Cosmos Cement USA, Raw mill feeder Cimentaria Nationale, Lebanon, lining of the inlet duct to the crushing mill, 6 MT Buzzi Unicem, Italy, lining of goose neck 15 MT Bosnia Kakanj Plant, lining of duct from cooler to filter, 9 MT Eltech many deliveries, ca 15 MT Tabuk Cement, Saudi Arabia, 26 MT for lining of dedusting ducts.

4 Ceramite Pipes and Bends Ceramite of pipes and bends solve problems others can t Abrasion from particles and material transportation is a problem in many areas. Ceramite specializes in configurations that others can t produce due to the incredible versatility of Ceramite mortars Fast Facts Fully lined pipes and bends Long lasting solutions without leaks, build-ups or need for repair Specializing in large diameter configurations Monolithic seamless interior, no material buildup or weak points Able to produce to extremely close tolerances Extreme wear resistance Ceramite typically replaces materials like fused cast basalt or special steels. Operating Environment Temperature Wear Resistance Strength Thermal Shock Specifications Configuration Dimension A Dimension B Dimension C Formulation Aggregate Max service temp Wear Resistance (DIN 52108) Comp Strength* (MPA) Linear thermal expansion References Holcim Germany x x x x Ambient 1200C Yes Yes yes Max Based on customer design Silicon Carbide Timfos Norway Min CSA 1500 C <0.2 mm % Elkem Carbon Eramet Norway

transportation of pulverized coal Advantages: Strong material: long lifetime Hard

5 Ceramite pipes and bends First tubes with Ceramite inner lining installed in 1991 Typical application areas: transportation of clinker transportation of cement dust transportation of pulverized coal Advantages: Strong material: long lifetime Hard and smooth surface: low build-ups Equally good properties at all temperatures from C

6 Ceramite pipe linings

7 Ceramite Protection Plates Protection problems in difficult areas? Ceramite is the problem solver Many plants have special problem areas exposed to rough conditions like mechanical wear, impact shocks, or thermal variations. Operating Environment Temperature x Up to 1500C Wear Resistance x Yes Strength x Yes Thermal Shock x Yes Specifications Configuration Max Min Ceramite protection plates have been in use for more than 15 years. Over this time, Ceramite has proven to be a long lasting solution, drastically reducing the need for maintenance. Fast Facts Hard and smooth surface finish Wear resistance and mechanical impact strength. Heat resistance and resistance to thermal shock Supplied in standard shapes or according to customers specifications. Able to produce to extremely close tolerances Extreme wear resistance Ceramite typically replaces materials like fused cast basalt or special steels. Dimension A Dimension B Dimension C Formulation Aggregate Max service temp Wear Resistance (DIN 52108) Comp Strength* (MPA) Linear thermal expansion References Jura Cement, CH Humboldt Wedag, India Based on customer design Silicon Carbide Hanse Chemie, Germany CSA 1500 C <0.2 mm %

8 Ceramite wear protection plates and parts.

9 Jura Cement, Switzerland installed Feb 2009 WHOLE COOLER CHAMBER, 1000MM UP FROM GROUND CERAMITE TARGET PROTECTION PLATES IN COOLER CHAMBER

10 Ceramite Test Brick for cooler roof Ceramite CSA New installation After 14 months in service.

11 Burner tip Ceramite solution

12 Burner tip Ceramite solution

13 FLSmidth HOTDISC - DESIGN CONCEPT A SIMPLE, INTEGRAL, AND VARIABLE RETENTION DEVICE WITH A HEAVY SLOW MOVING BOTTOM Built directly onto either kiln riser duct or calciner Designed to handle any SWDF Simple control scheme Residual ash (e.g. steel belts) taken up by the kiln without any concerns over a reducing atmosphere in the charge

14 FLSmidth HOTDISC - DESIGN CONCEPT

15 Ceramite Bocks in Hot Disc

16 Product Data Sheet Ceramite CSA

17 Product Data Sheet Ceramite BKR

18 Product Data Sheet Ceramite T

19 Thank you very much for your attention!

Solutions for Wear Protection in Power Plants

Solutions for Wear Protection in Power Plants 1 Reduce Costs and Avoid Downtime Kalenborn offers a complete array of wear protection materials Pipes, Components and Service Optimal solutions for every