Sandvik Hyperion Metal Cutting. Insert Blanks and Strips

Transcription

1 andvik Hyperion Metal Cutting Insert Blanks and trips

2 Table of contents Page Insert Blanks 03 Rhombic 80 indexable insert blanks - CNMA Rhombic 55 indexable insert blanks - DNMA quare indexable insert blanks - NMA quare indexable insert blanks - NUN Rhombic 80 indexable insert blanks - CCMW Rhombic 55 indexable insert blanks - DCMW Rhombic 35 indexable insert blanks - VBMW Triangular indexable insert blanks - TNMA pecial hapes / izes available on request Brazing Tips trips Page 08 RW R ength 310 RW RF ength 310 RW FF ength 310 IO Material Classification Grade Mapping heet 2

3 Insert Blanks Rhombic 80 indexable insert blanks CNMA s 80 º 12 (.472) ORDERING CODE ZB CNXA ZB CNMA DIMENION 12, ,76 0,4 (.502) (.472) (.190) (.015) 12,7 12 4,76 0,4 (.500) (.472) (.190) (.015) l TOERANCE: CNXA: +0/+0.15 CNMA: ±0.08 (±.003 inch) s: ±0.13 (±.005 inch) Finishing: top, bottom and periphery grinding are available upon request. ORDERING EXAMPE: 100 pcs ZB CNXA H11N Rhombic 55 indexable insert blanks DNMA l s ORDERING CODE DIMENION 55 º 15 (.590) 15 (.590) ZB DNXA ZB DNMA ZB DNXA ZB DNMA , ,76 0,4 (.502) (.590) (.190) (.015) ,76 0,4 (.500) (.590) (.190) (.015) ,4 (.502) (.590) (.250) (.015) ,4 (.500) (.590) (.250) (.015) TOERANCE: DNXA: +0/+0.15 DNMA: ±0.08 (±.003 inch) s: ±0.13 (±.005 inch) ORDERING EXAMPE: 100 pcs ZB DNXA H11N Finishing: top, bottom and periphery grinding are available upon request. 3

4 Insert Blanks quare indexable insert blanks NMA s 9.52 (.375) 12.7 (.500) ORDERING CODE ZB NXA ZB NMA ZB NXA ZB NMA DIMENION (.390) (.390) (.125) (.008) (.375) (.375) (.125) (.008) (.502) (.502) (.190) (.008) (.500) (.500) (.190) (.008) l TOERANCE: NXA: +0/+0.15 NMA 09: ±0.05 (±.002 inch) NMA 12: ±0.08 (±.003 inch) s: ±0.13 (±.005 inch) ORDERING EXAMPE: 100 pcs ZB NXA H11N Finishing: top, bottom and periphery grinding are available upon request. quare indexable insert blanks NUN s ORDERING CODE DIMENION 12.7 (.500) ZB NXN ZB NUN (.502) (.502) (.125) (.015) (.500) (.500) (.125) (.015) l TOERANCE: NXN: +0/+0.15 NUN: ±0.08 (±.003 inch) s: ±0.13 (±.005 inch) Finishing: top, bottom and periphery grinding are available upon request. ORDERING EXAMPE: 100 pcs ZB NXN H11N 4

5 Insert Blanks Rhombic 80 indexable insert blanks CCMW l s 7 º 80 º 6.35 (.250) 9.52 (.375) 12.7 (.500) ORDERING CODE ZB CCXW ZB CCMW ZB CCXW 09T304 ZB CCMW 09T304 ZB CCXW ZB CCMW DIMENION (.252) (.264) (.094) (.008) (.250) (.250) (.094) (.008) ,4 (.377) (.375) (.156) (.015) ,4 (.375) (.375) (.156) (.015) ,4 (.502) (.500) (.190) (.015) ,4 (.500) (.500) (.190) (.015) TOERANCE: CCXW: +0/+0.15 CCMW 06: ±0.05 (±.002 inch) CCMW 06: ±0.05 (±.002 inch) CCMW 06: ±0.08 (±.003 inch) s: ±0.13 (±.005 inch) Finishing: top, bottom and periphery grinding are available upon request. ORDERING EXAMPE: 100 pcs ZB CCXW H11N Rhombic 55 indexable insert blanks DCMW l s 7 º 55 º 7 (.275) 11 (.433) 11 (.433) ORDERING CODE ZB DCXW ZB DCMW ZB DCXW ZB DCMW ZB DCXW 11T304 ZB DCMW 11T304 DIMENION (.252) (.275) (.094) (.008) (.250) (.275) (.094) (.008) ,4 (.377) (.433) (.125) (.015) ,4 (.375) (.433) (.125) (.015) ,4 (.377) (.433) (.156) (.015) ,4 (.375) (.433) (.156) (.015) TOERANCE: DCXW: +0/+0.15 DCMW: ±0.05 (±.002 inch) s: ±0.13 (±.005 inch) Finishing: top, bottom and periphery grinding are available upon request. ORDERING EXAMPE: 100 pcs ZB DCXW H11N 5

6 Insert Blanks Rhombic 35 indexable insert blanks VBMW l s ORDERING CODE DIMENION 35 º 16 (.630) ZB VBXW ZB VBMW ,4 (.377) (.630) (.190) (.015) ,4 (.375) (.630) (.190) (.015) 5 º TOERANCE: VBXW: +0/+0.15 VBMW: ±0.08 (±.003 inch) s: ±0.13 (±.005 inch) Finishing: top, bottom and periphery grinding are available upon request. ORDERING EXAMPE: 100 pcs ZB VBXW H11N Triangular indexable insert blanks TNMA 16 (.630) ORDERING CODE ZB TNXA ZB TNMA DIMENION ,4 (.377) (.630) (.190) (.015) ,4 (.375) (.630) (.190) (.015) TOERANCE: TNXA: +0/+0.15 TNMA: ±0.05 (±.002 inch) ±0.13 (±.005 inch) s: ±0.13 (±.005 inch) ORDERING EXAMPE: 100 pcs ZB TNXA H11N Finishing: top, bottom and periphery grinding are available upon request. 6

7 Insert Blanks pecial hapes / izes available on request Brazing Tips T T W W R 7

8 trips RW R ength 310 w TYPE ENGTH TRIP DIMENION () W. WIDTH T ** thickness choices in steps of 1 MIN MAX GRADE 310 ORDERING EXAMPE: RW R H10F T RW R 310 RW R ,0 8,0 H10F 3,0 8,0 H10F RW RF ength 310 w 30º TYPE ENGTH TRIP DIMENION () W. WIDTH T ** thickness choices in steps of 1 MIN MAX GRADE 310 T RW RF ,0 8,0 H10F ORDERING EXAMPE: RW RF H10F RW RF ,0 8,0 H10F 8

9 trips RW FF ength 310 T TRIP DIMENION () 310 ORDERING EXAMPE: RW FF H10F w 30º 2/3T 45º TYPE ENGTH RW FF 310 RW FF 310 W. WIDTH T ** thickness choices in steps of 1 MIN MAX GRADE 2,0 8,0 H10F 3,0 8,0 H10F * Please contact your local andvik Hyperion product specialist for minimum order quantity for non-stocked dimensions. ** For thickness outside the range shown in the table, please contact your local andvik Hyperion product specialist. andvik Hyperion offers a range of standard and special strip blanks to cover all metal cutting applications. A wide variety of sizes and shape blanks are available in andvik Hyperion high performance grades to cover all applications. Contact your local andvik Hyperion representative for further information about andvik Hyperion grades and size availability. 9

10 IO Material Classification IO CMC NO. MATERIA P teel PECIFIC CUTTING FORCE KC 0.4 N/MM² HARDNE BRINE HB 01.1 UNAOYED TEE C= % C= % C= % OW-AOY TEE Non-hardened (alloying elements 5%) Ball bearing steel Hardened and tempered Hardened and tempered HIGH-AOY TEE Annealed (alloying elements>5%) Hardened tool steel TEE CATING Unalloyed ow-alloy (alloying elements 5%) High-alloy (alloying elements>5%) Wear Behavior of Carbide Tooling IO P HB All type of steels unalloyed, alloyed and cast steel with exception of steel with austenitic structure. Machinability Characteristic In general chip control is relatively easy and exhibit good machinability. BUE, material smearing tendency and heat zone increases with medium and high alloys (>10%). Grade Mapping heet P IO ANI Wear Process All materials in this group have typical crater and flank wear. Generally thermal, chemical and mechanical wear processes are equally balanced. Cutting edge needs to withstand plastic deformation for low alloyed and higher alloys steels. *The machinability of materials varies, depending on alloying elements, heat treatment and manufacturing process. HB 01 C8 teel, Cast teel, ong Chipping Malleable Iron teel 10 C C6 40 C5 CE08 CE05 H10F MP30 MP40 Toughness Wear Resistance COATED INERT UNCOATED INERT CERMET MATERIA uitable for high speed finishing operations only

11 IO Material Classification IO CMC NO. MATERIA M PECIFIC CUTTING FORCE KC 0.4 N/MM² HARDNE BRINE HB TAINE TEE Non-hardened Bars/forged PH-hardened Ferritic/martensitic Hardened HB tainless steel TAINE TEE Austenitic Bars/forged PH-hardened Austenitic uper austenitic TAINE TEE Non-weldable 0.05%C Bars/forged Weldable <0.05%C Austenitic-ferritic (Duplex) tainless steel - Cast Non-hardened Ferritic/martensitic PH-hardened Hardened tainless steel - Cast Austenitic Austenitic PH-hardened uper austenitic tainless steel - Cast Non-weldable 0.05%C Austenitic-ferritic Weldable <0.05%C M IO (Duplex) Wear Behavior of Carbide Tooling IO M HB tainless steel austenitic, austenitic-ferrite steel and cast steel (Duplex). Machinability Characteristic Machinability decreases with increase in alloying elements and exhibits high cutting forces and BUE. Work hardening of material can result in strong adhesion and BUE. Grade Mapping heet Austenitic / ferritic / martensitic tainless teel, Cast teel, Manganese teel, Alloy Cast Iron, Free Cutting teels tainless teel ANI CE08 H6F Wear Process Cutting edges are exposed to a great deal of heat, notch wear and BUE are coon. Plastic deformation, followed by crater and abrasive wear. *The machinability of materials varies, depending on alloying elements, heat treatment and manufacturing process. N16 MP30 H12F Toughness Wear Resistance COATED INERT UNCOATED INERT CERMET MATERIA uitable for high speed finishing operations only 11

12 IO Material Classification IO CMC NO. MATERIA K Cast iron PECIFIC CUTTING FORCE KC 0.4 N/MM² HARDNE BRINE HB 07.1 MAEABE Ferritic (short chipping) CAT IRON Pearlitic (long chipping) GREY CAT IRON ow tensile strength High tensile strength NODUAR G IRON Ferritic Pearlitic Martensitic Wear Behavior of Carbide Tooling IO K HB Grey Cast Iron (GCI), cast Iron with spheroidal graphite, Malleable cast Iron (MCI), Nodular Cast Iron (NCI), Compacted Graphite Iron (CGI) and Austempered Ductile Iron (ADI). Machinability Characteristic Cast iron is, contrary to steel, a short-chipping type of material and low cutting forces. GCI and MCI are quite easy to machine, while NCI, CGI and ADI are more difficult. K IO K Cast Iron Cast Iron, Chilled Cast Iron, hort Chipping Malleable Iron ANI H10F Wear Process Grade Mapping heet Thermal and mechanical loads from segmented chips induce crater and abrasive wear. BUE can be problem with nodular types which can lead to tool edge problem. *The machinability of materials varies, depending on alloying elements, heat treatment and manufacturing process. AM70 HB Toughness Wear Resistance COATED INERT 12

13 IO Material Classification Hardened material IO CMC NO. MATERIA H PECIFIC CUTTING FORCE KC 0.4 N/MM² HARDNE BRINE HB 04.1 HARD TEE Hardened and tempered HRC Extra hard steel Hardened and tempered HRC 10,1 CHIED CAT IRON Cast or cast and aged HB Wear Behavior of Carbide Tooling IO H HRC Hardened steel and cast iron materials, chilled cast iron. Machinability Characteristic The hardness makes them difficult to machine with high cutting forces. The materials generate heat during cutting and are very abrasive for the cutting edge. Wear Process High thermal and mechanical loads form fracture and deformation occurs. *The machinability of materials varies, depending on alloying elements, heat treatment and manufacturing process. Grade Mapping heet H IO H Hardened Materials ANI Hardened Materials 10 C4 20 C3 30 C2 40 C1 DM80 H10F H12F Toughness W. Resistance COATED INERT 13

14 A N D V I K H Y P E R I O N H-4003 ENG