Hazardous Chemical Valves. Eurochlor Approved Bellows Seal Manual Isolation Valves Series 8800 & 8801 Sizes 1 to 6 PN40 / ANSI 300 To GEST 06/318
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1 Eurochlor Approved Bellows Seal Manual Isolation Valves Series 8800 & 8801 Sizes 1 to 6 PN40 / ANSI 300 To GEST 06/318 Control & Actuated Valves for Chlorine 1
2 Manual Bellows Seal Isolation ValvesSeries 8800/1 Straight pattern Sizes Series 8800 and / 2" to 1 1/ 2" ( DN25 to DN40) Body Material Forged - C Steel A350 LF2, S Steel F316. Sizes Series to 16 (DN50 to DN400) Sizes Series to 6 (DN50 to DN150) Body Material Cast - A352 LCC Carb Steel, A351 CF8M St Steel, A494 M35-1 NiCu, CW12MW NiCrMoW, CY40 NiCrFe. End connections 1/2 to 1 1/2 (DN15 to DN40) Screwed End, Socket Weld. 1/2 to 16 (DN15 to DN400) flanged Class 150, Class 300, PN16, PN25 and PN40. Design & Performance With a strength in design and excellent materials for the containment and isolation of hazardous liquids and gases, the series 8800/01 & 8900 ranges have built an enviable reputation for long service life and excellent performance. Containment of Dangerous Emissions All valves are fitted with a UNS N10276 bellows seal guaranteed for the life of the valve. Valves are also designed with back up secondary pure PTFE packing glands and seals as standard. Series 8800/01 Repeatable tight closure and isolation. For metal to metal seated valves the disc is harder than the seat minimising disc damage during operation ensuring long life for the seating surfaces. Polymer ring soft seat plugs are also available. Open Bellows Design Our design of open bellows and bolted top assembly gives easy access to inspect the bellows assembly area. The open design ensures that any corrosion products in the fluid do not get trapped around the bellows causing damage and early failure. The bellows are guaranteed for the life of the valve. Body Integrity and wall thickness Small valve bodies and all sizes of bonnets are forgings. Cast body integrity is monitored by 100% x-ray inspection, while wall thickness is in accordance with Eurochlor specifications for use on liquid chlorine services. Hand Wheel Easy Operation We have ensured that the manual valves are easy to operate using cast three or four spoke large diameter wheels and the use of needle and ball bearings are fitted on sizes 1 1/2 (DN40) and above to ensure easy operation and rotation when opening and closing the valve. Xylan coated All studs and nuts are coated with Whitford Xylan anti corrosion, self lubricating compound. Series 8900/01 2
3 Standard Parts & Materials List for Liquid Chlorine Service Series 8800/01, 8900/01 Ref Description Materials 1 Body Carb Steel ASTM A350 LF2 + Stellite 21 2 Bonnet Carb. Steel ASTM A350 LF2 4 Body/Bonnet Gasket Gylon A Disc Stainless Steel 316Ti (1.4571) + Stellite 6 Carb. Steel ASTM A350 LF2 + Stellite 6 12 Disc Nut Stainless Steel UNS S43100 CuNi UNS N Disc Lock Washer Stainless Steel 316 CuNi UNS N Packing Ring Pure PTFE 21 Packing Gland Stainless Steel A182 F Gland Scraper Bush PTFE 25 Bellows UNS N10276 (2.4819) 30 Stem Stainless Steel UNS S31803 NiCrMoW UNS N Yoke Flange Carb. Steel AISI Yoke Sleeve Aust. Ductile Iron A439 D2 35 Anti Rotation Bridge Carb. Steel AISI Pillar Carb. Steel AISI Handwheel SG Iron BS EN 1563 EN-GJS Handwheel Locknut Carb. Steel AISI Name Plate Stainless Steel Key Carb. Steel AISI Stud Alloy Steel A320 L7M Xylan Stud bolt Alloy Steel A320 L7M Xylan Lock Nut Stainless Steel A Nut Alloy Steel A320 L7M Xylan Nut Alloy Steel A320 L7M Xylan Washer Carb. Steel AISI Dog Point Screw Stainless Steel Set Screw Stainless Steel Lubricator A570 GR.A 70 Washer Stainless Steel Nut Nylock Carb. Steel AISI 1045 / Nylock Other Material options are available for a wide range of hazardous chemical applications. Please consult the sales office. 3
4 Actuated Bellows Seal Isolation Valves Emergency Shutdown Series 8850/1 Sizes Forged 1/2 to 1 1/2 (DN15 to DN40) Body Material - C Steel A350 LF2, S Steel F316. Sizes Cast 2 to 16 (DN50 to DN400) Body Material - A352 LCC Carb Steel, A351 CF8M St Steel, A494 M35-1 NiCu, CW12MW NiCrMoW, CY40 NiCrFe. End connections 1/2 to 1 1/2 (DN15 to DN40) Screwed End, Socket Weld. 1/2 to 16 (DN15 to DN400) flanged Class 150, Class 300, PN16, PN25 and PN40. The valves can be fitted with air regulator sets, Solenoid valves for open or emergency shutdown and or, air lock valves for fail in place. A greater level of flexibility to meet customer operational and control needs of their processes. Features & Benefits Containment of Dangerous Emissions All valves are fitted with a UNS N10276 bellows seal guaranteed for 20,000 Open/Close/Open cycles. Valves are also designed with back up secondary pure PTFE packing glands and seals as standard. Repeatable tight closure and isolation. For metal to metal seated valves the disc is harder than the seat minimising disc damage during operation ensuring long life for the seating surfaces. Polymer ring soft seat plugs are also available. Open Bellows Design Our design of open bellows and bolted top assembly gives easy access to inspect the bellows assembly area. The open design ensures that any corrosion products in the fluid do not get trapped around the bellows causing damage and early failure. Body Integrity and wall thickness Small valve bodies and all sizes of bonnets are forgings. Cast body integrity is monitored by 100% x-ray inspection, while wall thickness is in accordance with Eurochlor specifications for use on liquid chlorine services. 4
5 Control Valves for Hazardous Chemical Applications Bellows Seal Control Valves Sizes 1 to 6 (DN25 to DN150) Body Material cast A352 LCC C Steel, A351 CF8M St Steel, A494 M35-1 NiCu, CW12MW NiCrMoW, CY40 NiCrFe. End connections Class 150, Class 300, PN40. Our bellows seal control valve product combines the knowledge and know-how of hazardous chemical valves, designed for isolation and zero leakage to the environment, with control valves designed for modulating applications. This product has been designed with the safety features associated with the latest Euro Chlor GEST 06/318 in mind whilst maintaining the functionality of control valves such as longer stroke to provide a better flow modulation, smoother flow paths and a better pressure recovery factor compared to that of an ON/OFF globe valve. The body assembly has a wider chest to allow the use of more sophisticated trims such as multi-stage low noise for gases and anti-cavitation for liquid applications. Applications Severe services for hazardous chemicals including the following fluids: Cl 2 AHF COCl 2 AHCl EDC VCM NH 3 HCN TiCl 4 Chlorine - Liquid and Gas Anhydrous Hydrofluoric Acid Phosgene Anhydrous Hydrogen Chloride Ethylene DiChloride Vinyl Chloride Monomer Liquid Ammonia Hydrogen Cyanide Titanium Tetrachloride (Tickle) Meets the requirements of body wall thickness of Euro Chlor GEST 06/318. Valve Sizing Coefficient / Cv Rating for Contoured, Single-Stage and Double-Stage Trims for ASME Class 150, Class 300, PN40 - Series QS Control Valves. Cv Cv Cv Cv Cv Cv DN25_QS DN40_QS DN50_QS DN80_QS DN100_QS DN150_QS Lift (mm) Contour EQ% Contour Linear Single Stage Cage Linear Single Stage Cage EQ% Stage Cage Linear
6 Flowstream International Ltd Flowstream M Sdn Bhd Hunt & Mitton Valve Company Station Rd Ind Estate, Station Rd, Stockport United Kingdom Tel +44 (0) Sales & Manufacturing Lot 3811 Jalan 4D Kg Baru Subang, Seksyen U Shah Alam, Selangor Malaysia Tel +60 (3) Sales RM 1108 Hui Tong Tower #569 Jingling East Rd Shanghai PR China Tel +86 (21) Sales & Manufacturing Copyright Nov V.1.1 All rights reserved Flowstream International Limited 6
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