Danske biogasløsninger på eksportmarkederne. Jørgen Ballermann, Xergi A/S

Transcription

1 Danske biogasløsninger på eksportmarkederne Jørgen Ballermann, Xergi A/S

2 Xergi at a glance Market leader in advanced biogas Revenue 2015: +50 meur 85 employees specialised in biogas Total solution provider 60+ reference plants 2

3 Ownership structure

4 Xergi biogas plant concept Biomasses Reception Facilities Pretreatment Processing Facilities Energy output Organic industrial waste GASMAX Biogas Secondary digester Animal manure Gas upgrading Deep Litter Digestate Household waste FLEXFEED CHP unit Separation Energy crops Fertilizer Liquid fraction Solid fraction

5 History & Background Company established A pioneer in European biogas Merger of Dansk Biogas A/S and DDH Contractors First plant in USA Subsidiary established in France First biogas plant outside of Denmark Renamed to Xergi Subsidiary established in United Kingdom All time high installed capacity of 9.5 MW during 2014

6 Strategy

7 Locations

8 More than 80 MW e installed worldwide

9 Projekteksport Strategiske overvejelser Salgsomkostninger (et marked for små eller enkelte store projekter) Standarder (Maskindirektivet..) Supply Chain (geografi) Egen organisation (kultur)

10 Projekteksport Strategiske overvejelser 2 modeller: Europa Komplet EPC (anlægsarbejder som hovedentreprise) USA + Asien Turnkey procesanlæg

11 Case story Staples Vegetables One of the biggest vegetable suppliers in UK Plants: Wrangle site: Built in expanded in 2012 and MWe capacity Heat used for cooling the vegetable packhouses Sibsey site: Built in MWe capacity Substrates: Out-of spec vegetables, maize silage Key drivers: Heavy energy consumer Committed to renewable energy High volume purchase of artificial fertilizer Large quantities of out-of spec vegetables that cannot be sold Wanted a Green market profile Solution: Biogas plant scalable and versatile Customized to substrates Energy for own use Digestate used as fertilizer Excellent return on investment 11

12 Case story Scottish and Southern Energy, Barkip Major utility in the UK with multiple renewable energy technologies Plant: Built in MWe capacity 14,000 M3 Substrates: Food waste Farm waste Treatment of 75,000 tonnes / year Key drivers: Utility wants to offer a mix of renewable energy to consumers Green profile of SSE Biogas offers a stable energy supply and a strong business case Fit to Zero waste Scotland initiative Solution: Biogas plant - scalable and versatile Customized to substrates Best solution for handling organic household waste. Incl. technology for pretreatment of household waste. Excellent return on investment 12

13 Case story Tiper Methanisation, France The biggest biogas plant in France dealing with solid biomasses Plant: Built in MWe installed capacity Digester volume : 12,500 m3 Heat sold to nearby animal food industy Substrates: Deep litter Manure Industrial waste (cat. 2 & 3) Treatment of 85,000 tons/year Key drivers: Group of 60 local farmers and food industry saw a strong business case Waste treatment from food industry Treatment of deep litter into a powerful and easy-to-handle fertilizer Solution: Biogas plant - scalable and versatile Customized to substrates Complete automatic crane system X-chopper for deep litter Excellent return on investment 13

14 Case story Sofielund, Sweden Gas upgrading to natural gas quality Gas used for transportation Food waste and slurry 9,000 m3 (primary) 2,500 m3 (secondary) Pretreatment technology Household waste pretreatment Gas production: 8 mill. M3 methane

15 Case story Binergy Ieper, Belgium Slurry and industrial waste 8,000 m3 (primary) 2,400 m3 (secondary) Engine: 3.2 MWe (3 x Jenbacher 320) 15

16 Case story Willen Biogas, UK Industrial waste and household waste 3,000 m3 (primary) 2,000 m3 (secondary) Pretreatment technology: Household pretreatment Engines: 1.5 Mwe Operated by Xergi

17 Case story Huckabay Ridge, Texas, USA Gas upgrading to natural gas quality Distribution through natural gas grid Feedstock Slurry and liquid waste Digester volume 28,000 m3 Gas production: 110 GWh/year

18 Case story Hometown Bioenergy, Minnesota, USA Corn cob industrial waste 2 x 6000 m3 Pretreatment technology: X-chopper Engines: 4 x 2 MWe Waukesha

19

20 20 Ekstra slides Reference plants

21 Case story NGF Nature Energy, Holsted Major utility company in DK with focus on use of upgraded biogas Plant: Build in Capacity 12 mio. Nm3CH4 34,500 m3 Substrates: Manure Deep litter Food waste Treatment of 395,000 ton/year Key drivers: Futureproofing the gas supply by replacing fossil based natural gas with renewable natural gas Affordable green energy to customers Treatment of deep litter into a powerful and easy-to-handle Solution: fertilizer Biogas plant - scalable and versatile Customized to substrates X-chopper for deep litter Gas upgrading and feed in to natural gas grid Excellent return on investment 21

22 Beeswax Farming, UK Maize and grass silage 6,000 m3 (primary) 3,000 m3 (secondary) Engines: 3 MWe

23 Methelec, France Industrial waste and agricultural waste 4,000 m3 (primary) 4,000 m3 (secondary) Engines: 1.5 Mwe

24 NGF Nature Energy, Midtfyn, Denmark Gas upgrading to natural gas quality Distribution through natural gas grid Animal slurry, deep litter, industrial waste 24,500 m3 (primary) Pretreatment technology: X-chopper Gas production: 12 mill. M3 methane

25 NGF Nature Energy, Nordfyn, Denmark Gas upgrading to natural gas quality Distribution through natural gas grid Animal slurry, deep litter, industrial waste 22,500 m3 (primary) Pretreatment technology: X-chopper Gas production: 9.4 mill. M3 methane

26 NGF Nature Energy, Holsted, Denmark Gas upgrading to natural gas quality Distribution through natural gas grid Animal slurry, deep litter, industrial waste, food waste 34,500 m3 (primary) Pretreatment technology: X-chopper Household waste pretreatment (under construction) Gas production: 12 mill. M3 methane

27 Methalandes, France Industrial waste and agricultural waste 15,000 m3 (primary) 7,000 m3 (secondary) Pretreatment technology: X-chopper Engines: 4.5 MWe

28 Labat, France Industrial waste, sludge and slurrey 1,500 m3 (primary) 3,500 m3 (secondary) Pretreatment technology: Household pretreatment Engines: 0.5 MWe

29 Tamar Energy, Holbeach, UK Vegetable waste and maize silage 3,500 m3 (primary) 1,500 m3 (secondary) Engines: 1.5 MWe

30 Marnay, France Waste from wine production, vegetable waste, maize silage, deep litter 3,000 m3 (primary) 2,000 m3 (secondary) Engines: 1.1 MWe Jenbacher

31 Tamar Energy, Retford, UK Poultry manure and vegetable waste 3 x 4,000 m3 (primary) 1 x 4,500 m3 (secondary) Pre-treatment technology: NiX Technology for nitrogen removal Engines: 2 x 1.5 MWe Jenbacher

32 Holton renewable Power, UK Turkey slaughterhouse waste 2,500 m3 (primary) 2,500 m3 (secondary) Engine: 0.5 MWe Jenbacher

33 Staples Vegetables - Sibsey, UK Out-of-spec vegetables and maize silage Digesters: 1 x 4,000 m3 (primary) 1 x 4,000 m3 (secondary) Engines: 1.5 MWe Jenbacher 0.5 MWe Jenbacher

34 Staples Vegetables - Wrangle, UK Out-of-spec vegetables and maize silage Digester volume : 2 x 4,000 m3 (primary) 1 x 4,000 m3 (secondary) Engines: 4.99 MWe

35 Tiper Methanisation, France Manure and waste from food processing industries 2 x 4,000 m3 (primary) 1 x 4,500 m3 (secondary) Pretreatment technology: X-chopper Engines: 2 x 1.1 MWe Jenbacher Operated by Xergi

36 Foulum Agricultural Research Instutute, Aarhus University, Denmark Complete full-scale biogas plant plus a test plant with 4 small biogas digesters Animal manure, energy crops, straw, solid biomasses 1,200 m3 (primary) 1,500 m3 (secondary) Pretreatment technology: Solid biomasses pretreatment Engine: 0.6 MWe Jenbacher

37 Meta-Bio Energies, France Manure, waste from households and food processing industries 3,500 m3 (primary) 2,000 m3 (secondary) Pretreatment technology: Household pretreatment Engine: 1.1 MWe Jenbacher

38 Brogas, Gotland, Sweden Gas upgrading Gas used for transportation Animal slurry and industrial waste 4,500 m3 (primary) 2,000 m3 (secondary) Gas production: 22 GWh/year (2.2 mil. m3 methane)

39 Scottish & Southern Energy, Barkip, UK Organic waste 2 x 3,500 m3 (primary) 2 x 3,500 m3 (secondary) Pretreatment technology: Household waste pretreatment Engine: 2 x 1.1 MWe Jenbacher

40 Dudendorf, Germany Slurry and energy crops 3,000 m3 (primary) 2,600 m3 (secondary) Engine: 500 kwe Deutz 40

41 Veendam, Holland Manure, energy crops and food waste 23,000 m3 Engines: 5 x Jenbacher 320 (5.2 MWe in total)

42 Quarnbek, Germany Manure and energy crops 1,500 m3 (primary) 3,000 m3 (secondary) Engine: 0.5 MWe Deutz