Bioprocess & Controlled Environments: Australia and South East Asia overview
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1 Environments: Australia and South East Asia overview
2 AMEC is a focused supplier of consultancy, engineering and project management services to its customers in the world s oil and gas, mining, clean energy, environment and infrastructure markets. AMEC designs, delivers and maintains strategic and complex assets for its customers. Worldwide. Responsibly. For the long term In 2011, AMEC and Zektin Engineering combined strengths to improve delivery for our customers by offering combined expertise, wider global coverage and increased scale within the bioprocess and controlled environment sectors. AMEC s Bioprocess and Controlled Environments group operates from Australia and China, and services a wide variety of related industries including renewable energy, biotechnology, pharmaceutical, medical and research, containment facilities, defence, advanced education institutions and sustainable waste treatment. AMEC operates in the following industry sectors: Renewable energy (solar, wind, bioenergy) Pharmaceutical Biotechnology Bio containment Medical and research laboratories Advanced education Food and beverage Controlled environment manufacturing Chemical containment Sustainable waste treatment Consumer products Defence Industrial.
3 Concept to closure Project delivery model AMEC s services include concept design, facility planning, front-end engineering design (FEED), through to detailed design and full project delivery. Engineering AMEC offers a multi-disciplined engineering design team, which includes mechanical, chemical, process, electrical, instrumentation and controls engineers, and associated drafting support. Our engineers are skilled in providing design in compliance with a wide range of regulatory bodies and codes, relevant to our industries of specialisation. The knowledge base gained from our experience on a vast range of speciality projects gives our clients design solutions with innovative and cost effective outcomes. Our aim is to understand our client s scope, cost, time and quality requirements, and ensure that our assigned personnel have the experience and resources necessary to exceed expectations. Architecture Our architectural design professionals approach projects with careful analysis, creative and technical skill, innovation, and proven design experience, ensuring project information is continually shared, coordinated and updated across our multi-disciplined teams. We deliver successful projects through extensive client collaboration from inception to occupation, with a commitment to deliver architectural design and building solutions tailored to end users requirements. Owner s engineer Representing the client s interests, AMEC typically provides the following services: Site selection and permitting Scope of work definition Tender management Monitor and review design, construction and commissioning Project management (scheduling and cost control). Environmentally sustainable design AMEC offers a multi-disciplined and integrated approach to achieving ESD principles and Green Star Ratings to projects. Sustainability is the base principle in our approach to delivery of projects. With our accredited Green Building Council of Australia (GBCA) Green Star Professionals, including architectural, process, mechanical and electrical disciplines, we deliver successful Green Star projects through extensive design team and client collaboration. Procurement and construction management AMEC offers the following services: Procurement management Construction management Identification and approval of suitable contractors Development of tender packages and contract conditions Assessment and analysis of tender submissions Preparation of orders Expediting Assessment and approval of vendor data Inspections FAT / SAT. Commissioning Our teams have significant experience in the start-up and commissioning of complex technical facilities and process systems. Our inherent understanding of the way things work brings a thorough approach to commissioning, with the use of job specific methods and procedures, delivering safe and incident free start-up. This provides a high degree of confidence for plant operation and validation in regulatory controlled project environments. Operation support Phase 1 Access Identify the business opportunity Identify possible development scenarios Assess options Pre-feasibility studies Site analysis and master plan Phase 2 Select Select concept(s) Conceptual design Feasibility design Architectural sketch design Cost estimating Contract planning Phase 3 Develop Preliminary engineering FEED Architectural design documentation Cost estimating Execution planning Phase 4 Execute Detail design Contract administration Tender EPCM EPC Commissioning Qualification Phase 5 Optimise Asset management and optimisation Operational assistance AMEC is experienced in plant operation and development of documentation, for operations and ongoing compliance. Our services include: Development of standard operating procedures Development of maintenance procedures Operator training Operations advice Operational optimisation assessments Debottlenecking studies Hazard identification and rectification.
4 People Achieving Beyond Zero Our focus on technical innovation and project delivery excellence makes our people, their retention and training, critical to our ability to deliver successful outcomes for our clients. A key focus on employee development has seen AMEC launch its own academy, the AMEC Academy, which integrates all the various areas of training and development across the business and delivers them using a consistent and accessible global approach into the future. Our goal is to provide a clear, transparent picture of an individual s career framework and the development opportunities available. AMEC is committed to delivering a sustainable world class performance through the prevention of injury, ill health and pollution. Our vision is to achieve sustainable world class Health, Safety, Security and Environmental (HSSE) performance excellence throughout our global operations. The AMEC Beyond Zero program aims to create an HSSE culture where strong leadership, personal responsibility and an unyielding commitment to excellence are cornerstones of how we conduct our business. We consistently take HSSE performance beyond the work place and out into the wider community. Engagement at various levels within the organisation provides an opportunity to influence safety behaviour and create a culture of HSSE commitment greater than self-interest. AMEC has developed engagement tools to support this process, taking our HSSE performance Beyond Zero. HSSE is a major consideration when planning and executing projects around the world. Risk assessment and subsequent mitigation are included at every stage from study, design and construction, through to commissioning and delivery of a successful project. AMEC s people are our most important asset. It is the skills of our people that our customers value; in particular, our ability to deliver complex projects safely, on time and on budget. Samir Brikho, Chief Executive, AMEC plc
5 Selected project and study experience CSL Sterile Formulation Facility Client: CSL Location: Melbourne, VIC Project Type: Greenfield Biopharmaceutical sterile filling facility (Grade A) Dates/Timing: Scope of Work: Engineering services design (process, mechanical, electrical, GAMP controls and instrumentation including EMS, fire services, hydraulics), project management, construction support, commissioning assistance, qualification services. Red Cross NAPS Project Client: Australian Red Cross Blood Service / Buildcorp Location: Sydney, NSW Project Type: Greenfield Blood Processing Facility and PC2 Testing Laboratories Dates/Timing: Scope of Work: Engineering services design (process, mechanical, electrical, controls and instrumentation, refrigeration), construction support, commissioning assistance, validation and qualification services. Pharmaxis Client: Pharmaxis / Cockram Constructions Location: Sydney, NSW Project Type: Pharmaceutical solid dose facility (ISO 7/8, spray drying, blending, encapsulation, packing), QA/QC laboratories Dates/Timing: Scope of Work: Mechanical and process FEED, construction support. Solar Systems Photo-voltaic Manufacturing Facility Client: Solar Systems Location: Melbourne, VIC Project Type: Fully automated heliostat concentrator photovoltaic production facility in cleanroom environment (ISO8) with assembly line and R&D laboratories. Six star Green Star GBCA design rating achieved with implementation of ESD initiatives Dates/Timing: Scope of Work: Concept to detailed design, engineering and architectural services, project management, construction and commissioning assistance. Green Star rating management.
6 3D model Hanseo Solid Dose Facility Client: Hanseo Pharmaceuticals Location: Seoul, South Korea Project Type: Solid dose manufacturing facility (tablets and capsules), complete with animal house, QA/QC laboratories, head office, staff amenities and warehouse Dates/Timing: 2008 Scope of Work: Engineering and architectural concept design EcoRegen Biofertiliser Facility Client: EcoRegen Location: Sabah, Malaysia Project Type: Controlled environment aerobic waste composting and biofertliser production facility for the palm oil industry Dates/Timing: Scope of Work: Engineering design, pilot scale construction and commissioning assistance 3D model Hunter Medical Research Institute Client: HMRI / Cockram Constructions Location: Newcastle, NSW Project Type: Multi-storey state-of-the-art PC2 medical research institute. The facility includes specialised medical research and training facilities, animal houses and innovative biotechnology and commercial research laboratories Dates/Timing: ongoing Scope of Work: Engineering and architectural detailed design, construction support, commissioning assistance Pfizer Veterinary Medical Research Development Facility Client: Pfizer Animal Health Location: Melbourne, VIC Project Type: PC2 Manufacturing facility for the development, processing and formulation of bacterial and viral vaccines Dates/Timing: Scope of Work: Engineering services design (process, mechanical, electrical, GAMP controls and instrumentation, fire services, hydraulics, trade waste), project management, construction support, commissioning assistance, start-up and operational support
7 3D model Cook Medical Device Facility Client: Cook Australia Location: Brisbane, QLD Project Type: Greenfield medical device facility for the manufacture of heart stents (ISO8 cleanroom environment), including QA/QC and R&D laboratories, head office, staff amenities Dates/Timing: Scope of Work: Engineering and architectural concept and FEED design CSL QA/QC Testing Laboratories Client: CSL Location: Melbourne, VIC Project Type: QA/QC laboratories performing sterility, virology, bacteriology, environmental monitoring, immune chemistry and chemistry testing to TGA and FDA compliance Dates/Timing: Scope of Work: Engineering services design (process, mechanical, electrical, GAMP controls and instrumentation, fire services, hydraulics, trade waste), project management, construction support, commissioning assistance Tooheys Beer Processing Facility Client: Lion Nathan / Cockram Constructions Location: Sydney, NSW Project Type: Beer processing facility and upgrades to existing beer production, service utilities, canning and bottling equipment Dates/Timing: Scope of Work: Architectural detailed design, engineering design support (mechanical, electrical and data) Alcan Alloy Products Manufacturing Facility Client: Alcan / Cockram Constructions Location: Tianjin, China Project Type: Aluminium cabling facility including rod mill, cable mill and furnaces Dates/Timing: Scope of Work: Mechanical engineering FEED, heat removal, industrial ventilation, industrial compressed air, review of local design institute detailed design.
8 Melbourne AMEC BCE, Level 15, 300 La Trobe Street Melbourne, Victoria 3000 Tel: Fax: Contact details Shanghai AMEC BCE, Unit Shanghai Information Tower, 211 Century Avenue, Pudong New District, Shanghai China Tel: Fax: Please contact Nenad Firez Business Development Manager, Australia Tel: +61 (0) nenad.firez@amec.com Senior management Joe Gangi Managing Director Environments, Asia Pacific Darren Green Technical Director Environments, Asia Pacific Frederic Jeunet General Manager Environments, Australia Nenad Firez Business Development Manager Environments, Australia David Armstrong Operations Manager Environments, China amec.com asiapacific@amec.com
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