Council on Tall Buildings. and Urban Habitat

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Preston Fox
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1 Digital Engineering -Transforming Tall Buildings David Scott, Director, Engineering Excellence Group Laing O Rourke

2 Laing O Rourke Europe Hub 254 active projects 5.5bn order book 12,028 employees Australia Hub 90 active projects 2.7bn order book 5,324 employees

3 Manufacturing Facility

4 Manufacturing Facilty

5 Design for Manufacture and Assembly (DfMA) Our Goals:

6 Floor solutions Design for Manufacture - more than normal design Locates every bar Locates every cast-in Optimise for Manufacture Optimise for Delivery Optimise for Assembly Integrated design Standard products (over 2,000 standards columns) Needs early information 6 Laing O Rourke 2012, all rights reserved

Columns and wall solutions Design for Manufacture

Culvert sections Used for cores up to 50 storys

Locates every cast-in Cover machine placed High

weight Optimise for Manufacture Optimise for

Standard products (over 2,000 standards columns)

7 Columns and wall solutions Design for Manufacture - more than normal design Twinwall and Solid Culvert sections Used for cores up to 50 storys Used for waterproof basements Locates every bar Locates every cast-in Cover machine placed High strength concrete Or low carbon concrete Or light weight Optimise for Manufacture Optimise for Delivery Optimise for Assembly Integrated design Standard products (over 2,000 standards columns) Needs early information 7 Laing O Rourke 2012, all rights reserved

expose aggregates Clean edges Optimise for

for Assembly Integrated design Needs early

8 Façade solutions Design for Manufacture High Performance Insulated panels Carbon Fibre Ties Tolerances of +/- 3mm Large selection of colours Blast cleaned to expose aggregates Clean edges Optimise for Manufacture Optimise for Delivery Optimise for Assembly Integrated design Needs early information 8 Laing O Rourke 2012, all rights reserved

9 Prefabricated MEP Systems Modular Risers & Distribution vertical and horizontal MEP delivered in modular form Modular plantrooms standard components and fundamental building blocks

10 Digital Engineering - Drivers Commercial Pull Faster Better Quality Ability to make more complex components Linking design, production, erection models Better Tolerances Safer final assembly Drive to reduce cost Technology Push Digital tools are abundant Improved Design Tools Improve planning and logistics Resolution of clashes and tolerances Confidence that components will fit Model complexity even reinforcement Outcomes Familiarity with Innovation Contractors develop own solutions Ability to test multiple solutions Digital erection Certainty of outcome position to cost Prefabrication opportunities Digital verification during construction Laing O Rourke 2013, all rights reserved

internally and through university partnerships DELIVER Solving implementation

11 Engineering Excellence Group COLLABORATE Advancing clients core business and technology partnerships EDUCATE Enhancing engineering leadership and capability internally and through university partnerships DELIVER Solving implementation challenges INNOVATE Creating new solutions Laing O Rourke 2012, all rights reserved

12 Engineering Excellence Group Commitment to innovation Multi- industry team Continual product improvement Substantial R & D Budget Search for radical change Large manufacturing facility Ability to trial & test Working with the best consultants Laing O Rourke 2013, all rights reserved

Approach to Innovation Enablers of Innovation

improvement Fundamental research Cross-industry

Learning from problems Risk mitigation in

Twinwall Modular Passive Design Physiomimetic

13 Approach to Innovation Enablers of Innovation Looking for the next big thing Continual product improvement Fundamental research Cross-industry fertilization Willing to do tests and trials Learning from problems Risk mitigation in projects Improved design and drawing tools Twinwall Modular Passive Design Physiomimetic Membranes Data Acquisition Systems Laing O Rourke 2013, all rights reserved

14 Engineering Excellence and Innovation Goals - To be recognized for engineering and innovation - Work with world-class partners - Invest in Research & Developments - Deliver innovation and efficiency to benefit our clients Laing O Rourke 2012, all rights reserved

Developments - Deliver innovation and efficiency to benefit our clients - To win

15 Engineering Excellence and Innovation Goals - To be recognized for engineering and innovation - Work with world-class partners - Invest in Research & Developments - Deliver innovation and efficiency to benefit our clients - To win CTBUH Innovation Awards.! Win CTBUH Innovation Awards Laing O Rourke 2012, all rights reserved

16 Digital Engineering in Practice Enhanced communication Ability to design-out risk in preconstruction Greater control over cost and programme Collaborative design process Laing O Rourke 2012, all rights reserved

25 Erection North Core Tables

Innovation in Practice Leadenhall Building New generation floor solution for high rise structural steel frames Innovative use of lightweight concrete structural

30 Innovation in Practice Leadenhall Building New generation floor solution for high rise structural steel frames Innovative use of lightweight concrete structural components Pre-assembled lift cores Integrated structure and MEP modules RFID-technology for component tracking and control Laing O Rourke 2012, all rights reserved

33 Floor Delivery

Logistics - Energy Monitoring - Digital reinforcement - MEP Parametric Modelling

34 Digital Engineering Transforming Tall Buildings New Developments - New Composite Floor Solution - New Wall Solutions - e6 Floor Solution - Safety Systems - Logistics - Energy Monitoring - Digital reinforcement - MEP Parametric Modelling for Integrated Design & Manufacturing 1.36m Laing O Rourke 2012, all rights reserved

35 Smartwall - non structural wall solutions Manufactured walls, machine made Max size panels 7.5m x 4m Acoustic rating from 52dB to 59dB Wall comes loaded with services Patent Pending Saves weight Safer Better quality 59 db Rw SmartWall Laing O Rourke 2013, all rights reserved

Smartwall non-structural wall solutions 6 minutes from

Patent Pending Laing O Rourke 2012, all rights reserved quiet, fast

45 Erection of e6 Floor Solution Full size mock up trial (February 2013) Full Load testing (April 2013) Reviews by prominent designers Patent Pending Laing O Rourke 2012, all rights reserved quiet, fast no propping, pumping or formwork factory quality ready to use the next day

47 Complex forms with repetitive shapes Scheme Developed for Gale Corp Korea Use less concrete than equivalent square Floors cantilever from core Large column free apartments

48 Complex forms with repetitive shapes HOK

49 Complex forms with repetitive shapes Standard and repetitive floors Simple façade Suited to prefabrication? Efficient use of materials Same material as a square block Column free apartments Challenge is how to build it?

62 Laing O Rourke Europe Hub 254 active projects 5.5bn order book 12,028 employees Australia Hub 90 active projects 2.7bn order book 5,324 employees

CE Annual Conference A NEW MODEL FOR CONSTRUCTION

CE Annual Conference A NEW MODEL FOR CONSTRUCTION 12 DECEMBER 2018 A D CLUCAS DIRECTOR EXPLORE MANUFACTURING A New Model for Construction 2 The Laing O Rourke Approach Our Operating Model Driving Certainty