HR 500. Edition HR 500 Solid carbide high-performance reamers up to Ø 20 mm for universal application

Transcription

1 Solid carbide high-performance reamers up to Ø 20 for universal application uss Solid carbide high-performance reamers for the machining of and achieving optimal surface quality and efficiency Alu Solid carbide high-performance reamers for the machining of aluminum and AlSi-alloys Carbide- or cermet-tipped high-performance reamers from Ø 20 up to 40 T Carbide- or cermet-tipped high-performance reamers from Ø 40 up to 76.2 ACTIVE Special range of solid carbide high-performance reamers Edition 2014 Made by uhring

2 high-performance reamers Pictograms Tool material VHM HM Cermet Solid carbide Carbide-tipped Internal cooling Standard to uhring standard Type S uss S Alu S S T S D uss D Alu D D T D Blind hole (S) Through hole (D) Cutting direction R r-h Tolerance H7 +0,005 Hole type Through hole Blind hole No.of cutting edges Shank form HA Helix angle straight-fluted Spacing extremely unequal Our price list no. 42 replaces all previous price lists. All prices in Euro plus surcharge and VAT. Re-production even in part is not permitted. Possible misprints or any type of intermediate changes do not entitle to any claims. All DIN marked products can be supplied deviating from the catalog dimensions as long as they correspond to the specified DIN standard. 2

3 high-performance reamers HIH-PERFORMANCE REAMERS Perfect reaming in all diameters high-performance reamers are the optimal tooling solution for all diameters from 2.97 to To apply the optimally designed high-performance reamer a range of various options is available. Solid carbide reamers up to diameter Carbide and cermet-tipped reamers up to diameter Carbide and cermet-tipped head reamers up to diameter 76.2 Solid carbide reamers for intermediate dimensions and stepped tools in Active program 3

4 high-performance reamers Program suary Standard Type Tool illustration Tool material Surface finish d1 uhring no. Standard range page S Solid carbide S Solid carbide D Solid carbide D Solid carbide uss S Solid carbide uss D Solid carbide Alu S Solid carbide Alu D Solid carbide S Carbide S Cermet tipped D Carbide D Cermet tipped T S Semi-standard Carbide T S Semi-standard Cermet tipped T D Semi-standard Carbide bright TiAlN nanoa Carbo Signum

5 high-performance reamers Program suary Standard Type Tool illustration Tool material Surface finish d1 uhring no Standard range page T D Semi-standard Cermet tipped HSK-A hydraulic chucks, extra length, for T HSK-A Hydraulic chucks HSK HSK-A 63 - HSK-A HSK CAT 40 +CAT Adaptors CAT 40 HSK-C 63 CAT 50 HSK-C Tool selection for optimal economy and quality Steel P up to 1200 N/ 2 Stainless steel M Cast iron Aluminum Tispecial alloys Hardened steel optimal suitability K N S H 40/50 60/70 Ti-Basis Ni-Basis up to 48 HRC up to 63 HRC limited suitability Solid carbide Ø 20 Solid carbide HR500 uss Solid carbide HR500 Alu Carbide tipped HR500 Ø > 20 Cermet tipped HR / / / /1041 Optimal diameters of pre-drilled holes Recoended stock allowance, in up to Ø6 up to Ø10 up to Ø16 up to Ø25 up to Ø40 above Ø40 all materials Ø Ø 0.2 Ø Ø 0.3 Ø Ø up to 48 HRC Ø Ø 0.2 Ø 0.2 Ø 0.2 Ø 0.3 Ø 0.3 Hardened steel H up to 63 HRC Ø 0.1 Ø 0.1 Ø Ø 0.2 Ø 0.2 Ø 0.2 5

6 Special solution T T With the T uhring now provides solid carbide head reamers from 20 to 36 diameter as a special solution. This special solution expands the successful solid carbide version up to 36 diameter. Thanks to the short, compact solution the raw material costs remain limited. However, it is possible to take advantage of the universal options of the in monoblock design. Thanks to the universal HA shank the T can be flexibly combined with standard chucks and numerous extensions. This considerable advantage makes expensive special holders unnecessary. The reaming operation can be carried out cost-efficiently and of high quality. Your advantages at a glance: flexible holder options thanks to HA shank simple extension with shrink fit extension or hydraulic chuck design includes universal, cast iron or aluminum options Shrink fit extension (uhring no. 4719) 6

7 solid carbide high-performance reamers Universal High-performance reamers Solid carbide HA S D The solid carbide HPC reamer operates with highest cutting rates and produces extremely high-quality holes. Therefore, it often enables considerable savings in the process costs. In addition, it provides very high process reliability. uhring no Surface finish Discount group R H7 R H7 The special coolant supply of the type HS 500 D with flutes in the shank ensures optimal chip evacuation and reliable cooling. d2 d1 l 4 l 2 l 1 Code no. d1 d2 h6 l1 l2 l Availability bright TiAlN nanoa Carbo Signum 7

8 solid carbide high-performance reamers Universal High-performance reamers Solid carbide HA S D The solid carbide HPC reamer operates with highest cutting rates and produces extremely high-quality holes. Therefore, it often enables considerable savings in the process costs. In addition, it provides very high process reliability. uhring no Surface finish Discount group R +0,005 R +0,005 The special coolant supply of the type HS 500 D with flutes in the shank ensures optimal chip evacuation and reliable cooling. d2 d1 l 4 l 2 l 1 Code no. d1 d2 h6 l1 l2 l bright Availability TiAlN nanoa Carbo Signum

9 solid carbide high-performance reamers Universal High-performance reamers Solid carbide HA S D The solid carbide HPC reamer operates with highest cutting rates and produces extremely high-quality holes. Therefore, it often enables considerable savings in the process costs. In addition, it provides very high process reliability. uhring no Surface finish Discount group R +0,005 R +0,005 The special coolant supply of the type HS 500 D with flutes in the shank ensures optimal chip evacuation and reliable cooling. d2 d1 l 4 l 2 l 1 Code no. d1 d2 h6 l1 l2 l Availability bright TiAlN nanoa Carbo Signum 9

10 Cast solid carbide high-performance reamers + High-performance reamers Cast Solid carbide HA uss S uss D The solid carbide HPC reamer operates with highest cutting rates and produces extremely high-quality holes. Therefore, it often enables considerable savings in the process costs. In addition, it provides very high process reliability. uhring no Surface finish Discount group R H7 R H7 The special coolant supply of the type HS 500 D with flutes in the shank ensures optimal chip evacuation and reliable cooling. d2 d1 l 4 l 2 l 1 Code no. d1 d2 h6 l1 l2 l Availability 10 bright TiAlN nanoa Carbo Signum

11 ALU solid carbide high-performance reamers ALU High-performance reamers ALU Solid carbide HA Alu S Alu D The solid carbide HPC reamer operates with highest cutting rates and produces extremely high-quality holes. Therefore, it often enables considerable savings in the process costs. In addition, it provides very high process reliability. uhring no Surface finish Discount group R H7 R H7 The special coolant supply of the type HS 500 D with flutes in the shank ensures optimal chip evacuation and reliable cooling. d2 d1 l 4 l 2 l 1 Code no. d1 d2 h6 l1 l2 l Availability bright TiAlN nanoa Carbo Signum 11

12 high-performance reamers High-performance reamers Carbide HA S D The carbide- or cermet-tipped produces first-class hole qualities with highest cutting rates. In addition, it provides a very high process reliability and considerably reduces process costs. Further advantages: can be supplied at short notice for machining meeting highest demands on surface quality of hole (cutting rates see uhring no. 1036/1037) for the machining of aluminum (cutting rates see uhring no. 1678/1679) Intermediate sizes short delivery uhring no Surface finish Discount group R H7 R H7 d2 d1 l 4 l 2 l 1 Code no. d1 d2 h6 l1 l2 l Availability When ordering intermediate hole sizes, fill out the questionnaire on page bright TiAlN nanoa Carbo Signum

13 high-performance reamers High-performance reamers Cermet-tipped HA S D uhring no Surface finish Discount group The carbide- or cermet-tipped produces first-class hole qualities with highest cutting rates. In addition, it provides a very high process reliability and considerably reduces process costs. R H7 R H7 Intermediate sizes short delivery d2 d1 l 4 l 2 l 1 Code no. d1 d2 h6 l1 l2 l Availability When ordering intermediate hole sizes, fill out the questionnaire on page 31. bright TiAlN nanoa Carbo Signum 13

14 T high-performance reamers T high-performance reamers top performance above Ø Also for diameters above uhring s technology is first choice for highperformance reaming. Numerous intelligent solutions ensure also with large diameters maximum cutting rates and optimal quality: Variety for perfect machining results The T tool heads are available in the semi-standard range with short delivery times in the diameter range > 40.0 to 76.2 for the following material specific ranges: non-ferrous metals for and 60 In addition, we manufacture special tools to customer specific requirements on request. Optimal cooling lubrication Thanks to the newly developed, patent applied for, re-direction screw at the face side of the T tool heads, the cooling lubricant process reliably reaches the cutting edges. It is impossible for chips to clog up the cooling lubricant exits. Thanks to the especially flat design of the re-direction screw the machining of blind holes is possible right up to the base of the hole. If necessary, the re-direction screw can be removed for the machining of blind holes. 14

15 T high-performance reamers High-performance reamers Carbide ~HA T S T D T as semi-standard Straight shank ~ DIN 6535 HA tol. H6 with tang for optimal holding in extra length, slender hydraulic chuck uhring no. 4290, but also in conventional hydraulic chucks or shrink fit chucks. Further advantages: can be supplied at short notice machining meeting highest demands on surface quality of hole (cutting rates see uhring no. 1036/1037) the machining of aluminum (cutting rates see uhring no. 1678/1679) Minimum order quantity is 2. When applying long hydraulic chucks with tang: Eliminate play between chuck and reamer by rotating to stop prior to clamping. Intermediate sizes short delivery uhring no Surface finish Discount group R H7 R H7 d2 d1 l 4 l 2 l 1 Code no. d1 d2 h6 l1 l2 l Availability When ordering intermediate hole sizes, fill out the questionnaire on page 31. bright TiAlN nanoa Carbo Signum 15

16 T high-performance reamers High-performance reamers Cermet-tipped ~HA T S T D T as semi-standard Straight shank ~ DIN 6535 HA tol. H6 with tang for optimal holding in extra length, slender hydraulic chuck uhring no. 4290, but also in conventional hydraulic chucks or shrink fit chucks. Minimum order quantity is 2. uhring no Surface finish Discount group R H7 R H7 When applying long hydraulic chucks with tang: Eliminate play between chuck and reamer by rotating to stop prior to clamping. Intermediate sizes short delivery d2 d1 l 4 l 2 l 1 Code no. d1 d2 h6 l1 l2 l Availability When ordering intermediate hole sizes, fill out the questionnaire on page bright TiAlN nanoa Carbo Signum

17 HSK-A hydraulic chucks, extra length, for T HSK-A hydraulic chucks, extra length For high precision reamers T with tang. uhring no Surface finish Discount group 114 Scope of delivery: l 2 0,005 AB 10 SW d 4 d 2 d 1 d 3 l 5 SW=5 A l 1 B Code no. d3 HSK-A f. d1 h6 d2 d4 l1 l2 l5 incl SW kg Availability When ordering intermediate hole sizes, fill out the questionnaire on page

18 HSK-A hydraulic chucks with increased clamping force Product information l1 = 150 / 160 and 200 Scope of delivery 4949 separately l 2 0,003 A B 10 SW d 4 d 2 d 1 d 3 l 5 A l 1 B Series Number 4299 HSK-A d 3 for shank Ø d 1 h6 d 2 d 4 l 1 l 2 l 5 incl. setting screw 4900 SW kg Code no. EDP

19 CAT hydraulic chucks Product information flange (plugged with set screws when supplied) Scope of delivery l 2 SW 0,003 A 10 CAT d 4 d 2 d 1 A l 5 l 1 Series Number 4216 CAT for shank Ø d 1 h6 d 2 d 4 l 1 l 2 l 5 incl. setting screw 4900 SW kg Code no. EDP

20 CAT / HSK-C basic adaptors Product information presetting unit to max. 80 bar Scope of delivery separately SK d2 d1 SW l 3 l 1 Series Number 4003 CAT taper HSK-C d 1 d 2 l 1 SW kg Code no. EDP

21 uhringnavigator reamers up to Tools with bold feed column no. are preferred choice. Counter- Feed column no. sink Ø f (/rev.) < > Coolant pressure (bar) uhring no. Tool material Surface finish Type D Ø D Ø D Ø S Cutting speed (v c) For an optimal cooling lubricant supply to type D reamer cutting edges for through holes we recoend clamping in hydraulic or shrink fit chucks to the maximum clamping depth. Material group Material examples, new description (old description in brackets) Figures in bold = material no. to DIN EN Coon structural steels S185(St33), P275N(StE285), P235H(H1), P265H(H2) E295 (St50-2), E360 (St70-2), P500NH (WStE500) Free-cutting steels SMnPb30 (9SMnPb28), SMn37 (9SMn36) S20 (45S20), (60S20), SPb20 (45SPb20) Unalloyed heat-treatable steels C22, C30E (Ck30) C45, C45E (Ck45) C60, C60E (Ck60) Alloyed heat-treatable steels MnSi4, Cr2, Cr NiCr6, Cr4, CrMo4 Unalloyed case hard. steels (C10), C10E (Ck10) Alloyed case hardened steels CrMo11, MnSi NiCr13, MnCr5, CrMo5 Nitriding steels CrAl CrMoV9, CrAlNi7 Tool steels C75W, Cr6, CrMoV X210Cr12, X42Cr13, WCr6, X45NiCrMo4 High speed steels S , S 6-5-2, S Spring steels Si7, Cr3, CrV4 (51CrV4) Stainless steels, sulphured X12CrS13, X14CrMoS17, X6CrMoS17, X8CrNiS18-9 austenitic X5CrNi18-10 (V2A), X6CrNiTi18-10, X6CrNiMoTi (V4A) martensitic X20CrNi172 (X17CrNi16-2), X39CrMo17-1, X2CrMoTi18-2 Hardened steels Special alloys Nimonic, Inconel, Monel, Hastelloy Cast iron EN-JL-100 (10), EN-JL-200 (20) EN-JL-250 (25), EN-JL-350 (35) Spheroidal graphite iron and EN-JS (40), EN-JS (50), EN-JMW (TW35) malleable cast iron EN-JS (70), EN-JMB (TS70) Chilled cast iron Ti and Ti-alloys Ti99,5, TiAl5Sn2,5, TiCu TiAl6Zr5, TiAl6V4, TiAl4Mo4Sn2,5, - TiAl8Mo1V1 Aluminum and Al-alloys Al99,5, AlMgSi1, AlMg1 Al wrought alloys AlMgSiPb, AlCuMg1, AlMg3Si, AlZnMgCu1,5 Al cast alloys 10 % Si AlSi5Cu1, AlSi7Cu3, AlSi9 24 % Si AlSi12, AlSi12Cu, - -AlSi12CuNiMg Magnesium alloys MgMn2, MgAl8Zn1, MgAl6Zn1 Copper, low-alloyed SE-Cu, CuSn6, CuSn5ZnPb Brass, short-chipping CuZn39Pb2, CuZn39Pb3, CuZn43Pb2 long-chipping CuZn20, CuZn33, CuZn37Pb0,5 Bronze, short-chipping CuSn7ZnPb, CuPb5Sn5, CuPb10Sn CuNi18Zn19Pb Bronze, long-chipping CuAl5, CuAl9Mn, CuSn CuAl11Ni, CuBe2 Duroplastics Bakelit, Resopal, Pertinax, Moltopren Thermoplastics Plexiglass, Hostalen, Novodur, Makralon New cast materials V EN-JV250 (V25), EN-JV350 (V35) EN-JV400 (V40), EN-JV500 (V50), SiMo 6 New cast materials ADI EN-JS (ADI800), EN-JS (ADI1000) EN-JS (ADI1200), EN-JS (ADI1400) Kevlar Kevlar lass, carbon conc. plastics FK/CFK Air Neat oil Soluble oil Tensile str. MPa (N/ 2 ) Hardness 350 HB 48 HRC 66 HRC 240 HB 350 HB 240 HB 350 HB 350 HB 220 HB 300 HB Coolant 21

22 Universal / ALU 1685 / / Solid carbide Solid carbide Solid carbide Solid carbide Solid carbide Solid carbide TiAlN nanoa TiAlN nanoa Signum Signum Carbo Carbo S D HR500 uss S HR500 uss D HR500 Alu S HR500 Alu D v c m/min Feed column no. v c m/min Feed column no v c m/min Feed column no

23 uhringnavigator Reamers from Ø up to Tools with bold feed column no. are preferred choice. uhring no. Tool material Surface finish Type Counter- Feed column no. sink Ø f (/rev.) < > Coolant pressure (bar) D Ø D Ø D Ø S Cutting speed (v c) For an optimal cooling lubricant supply to type D reamer cutting edges for through holes we recoend clamping in hydraulic or shrink fit chucks to the maximum clamping depth. Material group Material examples, new description (old description in brackets) Figures in bold = material no. to DIN EN Coon structural steels S185(St33), P275N(StE285), P235H(H1), P265H(H2) E295 (St50-2), E360 (St70-2), P500NH (WStE500) Free-cutting steels SMnPb30 (9SMnPb28), SMn37 (9SMn36) S20 (45S20), (60S20), SPb20 (45SPb20) Unalloyed heat-treatable steels C22, C30E (Ck30) C45, C45E (Ck45) C60, C60E (Ck60) Alloyed heat-treatable steels MnSi4, Cr2, Cr NiCr6, Cr4, CrMo4 Unalloyed case hard. steels (C10), C10E (Ck10) Alloyed case hardened steels CrMo11, MnSi NiCr13, MnCr5, CrMo5 Nitriding steels CrAl CrMoV9, CrAlNi7 Tool steels C75W, Cr6, CrMoV X210Cr12, X42Cr13, WCr6, X45NiCrMo4 High speed steels S , S 6-5-2, S Spring steels Si7, Cr3, CrV4 (51CrV4) Stainless steels, sulphured X12CrS13, X14CrMoS17, X6CrMoS17, X8CrNiS18-9 austenitic X5CrNi18-10 (V2A), X6CrNiTi18-10, X6CrNiMoTi (V4A) martensitic X20CrNi172 (X17CrNi16-2), X39CrMo17-1, X2CrMoTi18-2 Hardened steels Special alloys Nimonic, Inconel, Monel, Hastelloy Cast iron EN-JL-100 (10), EN-JL-200 (20) EN-JL-250 (25), EN-JL-350 (35) Spheroidal graphite iron and EN-JS (40), EN-JS (50), EN-JMW (TW35) malleable cast iron EN-JS (70), EN-JMB (TS70) Chilled cast iron Ti and Ti-alloys Ti99,5, TiAl5Sn2,5, TiCu TiAl6Zr5, TiAl6V4, TiAl4Mo4Sn2,5, - TiAl8Mo1V1 Aluminum and Al-alloys Al99,5, AlMgSi1, AlMg1 Al wrought alloys AlMgSiPb, AlCuMg1, AlMg3Si, AlZnMgCu1,5 Al cast alloys 10 % Si AlSi5Cu1, AlSi7Cu3, AlSi9 24 % Si AlSi12, AlSi12Cu, - -AlSi12CuNiMg Magnesium alloys MgMn2, MgAl8Zn1, MgAl6Zn1 Copper, low-alloyed SE-Cu, CuSn6, CuSn5ZnPb Brass, short-chipping CuZn39Pb2, CuZn39Pb3, CuZn43Pb2 long-chipping CuZn20, CuZn33, CuZn37Pb0,5 Bronze, short-chipping CuSn7ZnPb, CuPb5Sn5, CuPb10Sn CuNi18Zn19Pb Bronze, long-chipping CuAl5, CuAl9Mn, CuSn CuAl11Ni, CuBe2 Duroplastics Bakelit, Resopal, Pertinax, Moltopren Thermoplastics Plexiglass, Hostalen, Novodur, Makralon New cast materials V EN-JV250 (V25), EN-JV350 (V35) EN-JV400 (V40), EN-JV500 (V50), SiMo 6 New cast materials ADI EN-JS (ADI800), EN-JS (ADI1000) EN-JS (ADI1200), EN-JS (ADI1400) Kevlar Kevlar lass, carbon conc. plastics FK/CFK Air Neat oil Soluble oil Tensile str. MPa (N/ 2 ) Hardness 350 HB 48 HRC 66 HRC 240 HB 350 HB 240 HB 350 HB 350 HB 220 HB 300 HB Coolant 23

24 high-performance reamers Solid carbide Cermet tipped TiAlN nanoa bright bright S D S D v c m/min Feed column no. v c m/min Feed column no

25 uhringnavigator Reamers from Ø up to Tools with bold feed column no. are preferred choice. uhring no. Tool material Surface finish Type Counter- Feed column no. sink Ø f (/rev.) < > Coolant pressure (bar) D Ø D Ø D Ø S Cutting speed (v c) For an optimal cooling lubricant supply to type D reamer cutting edges for through holes we recoend clamping in hydraulic or shrink fit chucks to the maximum clamping depth. Material group Material examples, new description (old description in brackets) Figures in bold = material no. to DIN EN Coon structural steels S185(St33), P275N(StE285), P235H(H1), P265H(H2) E295 (St50-2), E360 (St70-2), P500NH (WStE500) Free-cutting steels SMnPb30 (9SMnPb28), SMn37 (9SMn36) S20 (45S20), (60S20), SPb20 (45SPb20) Unalloyed heat-treatable steels C22, C30E (Ck30) C45, C45E (Ck45) C60, C60E (Ck60) Alloyed heat-treatable steels MnSi4, Cr2, Cr NiCr6, Cr4, CrMo4 Unalloyed case hard. steels (C10), C10E (Ck10) Alloyed case hardened steels CrMo11, MnSi NiCr13, MnCr5, CrMo5 Nitriding steels CrAl CrMoV9, CrAlNi7 Tool steels C75W, Cr6, CrMoV X210Cr12, X42Cr13, WCr6, X45NiCrMo4 High speed steels S , S 6-5-2, S Spring steels Si7, Cr3, CrV4 (51CrV4) Stainless steels, sulphured X12CrS13, X14CrMoS17, X6CrMoS17, X8CrNiS18-9 austenitic X5CrNi18-10 (V2A), X6CrNiTi18-10, X6CrNiMoTi (V4A) martensitic X20CrNi172 (X17CrNi16-2), X39CrMo17-1, X2CrMoTi18-2 Hardened steels Special alloys Nimonic, Inconel, Monel, Hastelloy Cast iron EN-JL-100 (10), EN-JL-200 (20) EN-JL-250 (25), EN-JL-350 (35) Spheroidal graphite iron and EN-JS (40), EN-JS (50), EN-JMW (TW35) malleable cast iron EN-JS (70), EN-JMB (TS70) Chilled cast iron Ti and Ti-alloys Ti99,5, TiAl5Sn2,5, TiCu TiAl6Zr5, TiAl6V4, TiAl4Mo4Sn2,5, - TiAl8Mo1V1 Aluminum and Al-alloys Al99,5, AlMgSi1, AlMg1 Al wrought alloys AlMgSiPb, AlCuMg1, AlMg3Si, AlZnMgCu1,5 Al cast alloys 10 % Si AlSi5Cu1, AlSi7Cu3, AlSi9 24 % Si AlSi12, AlSi12Cu, - -AlSi12CuNiMg Magnesium alloys MgMn2, MgAl8Zn1, MgAl6Zn1 Copper, low-alloyed SE-Cu, CuSn6, CuSn5ZnPb Brass, short-chipping CuZn39Pb2, CuZn39Pb3, CuZn43Pb2 long-chipping CuZn20, CuZn33, CuZn37Pb0,5 Bronze, short-chipping CuSn7ZnPb, CuPb5Sn5, CuPb10Sn CuNi18Zn19Pb Bronze, long-chipping CuAl5, CuAl9Mn, CuSn CuAl11Ni, CuBe2 Duroplastics Bakelit, Resopal, Pertinax, Moltopren Thermoplastics Plexiglass, Hostalen, Novodur, Makralon New cast materials V EN-JV250 (V25), EN-JV350 (V35) EN-JV400 (V40), EN-JV500 (V50), SiMo 6 New cast materials ADI EN-JS (ADI800), EN-JS (ADI1000) EN-JS (ADI1200), EN-JS (ADI1400) Kevlar Kevlar lass, carbon conc. plastics FK/CFK Air Neat oil Soluble oil Tensile str. MPa (N/ 2 ) Hardness 350 HB 48 HRC 66 HRC 240 HB 350 HB 240 HB 350 HB 350 HB 220 HB 300 HB Coolant 25

26 T high-performance reamers Solid carbide Solid carbide Cermet Cermet TiAlN nanoa TiAlN nanoa bright bright T S T D T S T D v c m/min Feed column no. v c m/min Feed column no

27 Application examples Application examples for uhring s S and D solid carbide high-performance reamers with highest feed rates and tool life. The S and D solid carbide high-performance reamers have shown their performance in several applications, see following table: Tool type S D D S Cast D uhring no special reamer for tighter tolerances component machined hinge ring valve body ring cylinder head workpiece material gen. steel alloyed steel gen. steel alloyed steel 30 hole diameter () 9 8 5, hole tolerance H7 H7 H6 IT 5 H7 reaming depth () cutting speed v c (m/min.) feed rate v f (/min.) tool life (m) Application examples for uhring special high-performance reamers Carbide- or cermet-tipped special high-performance reamers S and D have already been able to demonstrate their efficiency in numerous applications. The following table contains some examples. Tool type D D D uhring no (shortened) tool material/coating Cermet HM + TiAlN nanoa Cermet component machined wheel flange differential housing workpiece material steel cast iron cast iron hole diameter () hole tolerance F7 H8 H7 reaming depth () cutting speed v c (m/min.) feed rate v f (/min.) tool life (m)

28 ACTIVE Special range of solid carbide high-performance reamers Ever since their introduction, uhring s solid carbide high-performance reamers D for through holes and S for blind holes have impressed customers with their outstanding performance. Even under difficult machining conditions such as interrupted cutting or unstable machines they ream holes at cutting rates higher than cermet levels with maximum tool life and optimal quality in almost all materials. So the user can also fully utilise the advantages of high-performance reamers for the machining of the special applications uhring has developed the ACTIVE range. There is a choice of four ACTIVE types: The four ACTIVE types are available in the following designs: tolerance You have the choice of designing the optimal reamer for your specific application! Simply complete the questionnaire. 28

29 Questionnaire ACTIVE Solid carbide reamers in special dimensions Order Inquiry Contact for questions Name/customer no. if available New customer Order no. Street no. Town/post code Telephone Fax Date Quantity Signature Minimum order quantity 5 tools Hole Ø / tol. or Reamers manufact. Ø / tol. Nom.-Ø d 1 Nom.-Ø d 1 Tolerance upper/lower limit Example Ø 12 F8 Example Ø 12 Example Ø 12 +0,03 +0,01 +0,008 +0,002 Blind hole Ød2 h6 Ød1 central bore l1 l2 60 l A with internal cooling for blind holes Through hole with internal cooling without internal cooling Ød2 h6 one coolant groove per cutting edge l1 l2 Ød1 patent applied for longitudinal grooves in the shank for through holes (with IC) Dimensions long version short version Further dimensions on request long version short version Nom.-Ø [] l Reach 1 l Reach Chamfer length l a Shank-Ø h6 1 from to d 1 l 2 l 2 (only blind holes) DIN 6535 d Coating TiAlN ( optimal for the machining of steel and universal application) Zenit (optimal for the machining of titanium) Signum (optimal for the machining of /) Carbo (optimal for the machining of Al) Material steel/hardened steel/ special alloys/va / CAST: Delivery time appr. 4 weeks Al-wrought-cast alloys Delivery time appr. 5 weeks 29

30 Questionnaire ACTIVE Solid carbide step reamers made to measure Order Inquiry Contact for questions Name/customer no. if available New customer Order no. Street no. Town/post code Telephone Fax Date Quantity Signature Minimum order quantity 5 tools Hole Ø / tol. or Reamers manufact. Ø / tol. cyl. step length/ countersink angle Step length l 3 ±0.1 Example nom.-ø d 1 upper/lower limit step Ø d 3 upper/lower limit Ø 12 F8 Ø 10 H7 Ø 12 Ø 10 Example Ø 12 +0,01-0,004 Ø 10 Example +0,02-0,004 ±0,2 +0,01-0,004 Blind hole Hole and countersink Ød2 h6 Ød1 l2 W1 l3 Ød3 l A 60 with internal cooling for blind holes l1 Through hole with internal cooling Stepped hole Ød2 h6 Ød1 Ød3 without internal cooling Hole and countersink one coolant groove per cutting edge l2 W1 l3 l1 Dimensions long version short version Further dimensions on request long version short version Nom.-Ø [] smallest poss. l Reach 1 l Reach Chamfer length l a Shank-Ø h6 1 from to d 1 step-ø d 3 l 2 l 2 (only blind holes) DIN 6535 d d1x0.7 (min.ø2.95) d1x0.7 (min.ø2.95) d1 x d1 x d1 x d1 x d1 x d1 x d1 x Coating TiAlN ( optimal for the machining of steel and universal application) Zenit (optimal for the machining of titanium) Signum (optimal for the machining of /) Carbo (optimal for the machining of Al) Material steel/hardened steel/ special alloys/va / CAST: Delivery time appr. 4 weeks Al-wrought-cast alloys Delivery time appr. 5 weeks 30

31 Order Form / T Order Inquiry Contact for questions Name/customer no. if available New customer Order no. Street no. Town/post code Telephone Fax Date Signature Hole Ø / tol. or Reamers manufact. Ø / tol. nom.-ø d 1 upper/lower limit Example 1 Example 2 nom.-ø d 1 upper/lower limit Example +0,02 Ø 12 F8 Ø 12 Ø 12 +0,01-0,004-0,004 Machining Blind hole Depth: Through hole Depth: Coolant supply Internal coolant Pressure: External coolant MQL Material Material Nr.: Required Surface Quality Ra, Rz: Notes/drawings 31

32 uhring, Inc. Main Office P.O. Box 643, Brookfield, WI Shipping Address 1445 Coerce Avenue Brookfield, WI Tel (262) (800) Fax (262) West Coast Distribution Center and Reconditioning Facility Computer Ln Huntington Beach, CA Reconditioning Facility 121 W Dudley Town Rd. Bloomfield, CT Manufacturing and Reconditioning Facility W.K. Smith Rd. Suite B New Hudson, MI uhring Corporation 20 Steckle Place, Unit #14 Kitchener, ON N2E 2C3 Tel (519) (800) Fax (519) No liability can be accepted for printing errors or technical changes of any kind. Our Conditions of Sale and Terms of Payment apply. Available on request.