advanced microbatteries enabling low-cost, MEMS and implantable biomedical systems
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- Alaina Wells
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1 advanced microbatteries enabling low-cost, MEMS and implantable biomedical systems Ann Marie Sastry Professor of Mechanical, Biomedical and Materials Science and Engineering Director, Energy Systems Engineering Program University of Michigan, Ann Arbor Team Members: Mr. Fabio Albano, Dr. Chia-Wei Wang Commercialization Advisor: Mr. Jeff Banker our technology: comparison PRIOR SOA wristwatch size battery (coin cell) external power supply for cochlear implants (AA) external IOP device battery (AAA), implantable thin film batteries OUR TECHNOLOGY - reduced size: 32g/28cm 3 - longer lifetime: 2000h - faster analysis: 33minutes - fully implantable - reduced size: 4.43cm 3 - longer lifetime: 10years - fully implantable - reduced size: 1mm 2 - higher energy density: 1500Wh/L - higher precision: direct reading 1
2 technical landscape 4s 40s 6min gravimetric power (W/kg) Lead-acid Ag-Zn Secondary Primary 1h 10h 100h 1000h HEV GOAL EV GOAL intraocular sensor cochlear implant gravimetric energy (Wh/kg) markets and technology evolution market automotiv e market [$USB] 15.4 electrochemistry % of market 98% 2% % of market, 0% electrochemistry Li-Ion % of market 94% 1% % of market, 1% portable electronics % 18% 18% 48% 40% 40% medical 1.2 Zn-Air Li 17% 43% 28% 6% 99% 34% Zn-Air Li 33% 28% 21% 99% 49% Adapted without permission from Peters, R., (2004), Boston Consulting Group (BCG), Worldwide Battery Market Analysis, commissioned study for EP. 2
3 biomedical applications: present hearing devices:, Li/I intraocular device:zn/ago neuro-stimulator: Li/I, Li/CFx pacemaker: Zn-Hg, Nuclear, Li/I defibrillator-cardioverter: Li/SVO artificial heart: Li/SVO, Li/CFx drug pumps: Li/SOCl 2, Li/CFx insulin pumps: Li/CFx incontinence device: Li/SVO, Li/CFx implantable device hearing device intraocular device neurostimulator pacemaker defibrillatorcardioverter artificial heart drug pumps/ insulin pumps incontinence devices bone growth stimulator market size ($) 5 billion 1 billion 11 billion 2.8 billion 2 billion 100M 370M 3M 205M bone growth stimulators: Li/I, Li/CFx TOTAL $22.5 billion expertise Fundamental work: modeling, experiments and design of batteries solutions for interaction of elements, to create models [highly mathematical] ( ) first-ever three-dimensional models of electrodes [finite elements] (2006) first-ever fully coupled electrochemical/mechanical/thermal models for Li-batteries (2007) Optimization: system design of hybrid power sources, for microscale-->automotive systems optimization of a MEMS power supply for a micro- gas chromatograph (2004) optimization of a MEMS/Implantable for a cochlear implant (2005) new algorithm for design of hybrid vehicle systems (2006) - PATENT FILED fabrication and demonstration of a MEMS/Implantable power supply for an intraocular sensor (2007) - PATENT FILED Invention of new battery technologies - outside-the-cleanroom, three-dimensional microcells invention of technique for microdeposition (2006) - PATENT FILED demonstration of battery for an intraocular sensor (2007) - PATENT FILED NEXT STEPS: full range of electrochemistries, OUTSIDE THE CLEANROOM - PATENT FILED 3
4 our technology microdeposited battery: Ag/Zn - MEMS compatible - direct on-die processing capability - outside the clean room (cost effective) - smallest on-chip battery microdeposition technique: materials demonstrated so far nickel (Ni), titanium (Ti), gold (Au), silver (Ag), zinc (Zn) full-scale, 3D battery fabrication, outside the cleanroom - design approach for Li batteries in progress our technology: comparison thin films: smart cards, implantable medical devices, microelectronics, wireless sensors, extreme temperatures (high/low) Secret sauce: Physical Vapor Deposition (PVD) Pulsed Laser Deposition (PLD) Nd:Yag laser machining Attributes 3D electrode architectures solid or gel electrolytes market size: $11 Billion prismatic cells: medical devices, portable electronics market size: $7.5 Billion (US only) microcells: emerging MEMS/implantable sensors and actuators market size: $4 Billion 4
5 talent pool: GROWING energy systems engineering program First graduate program in the nation. Goal: To prepare engineers to design and implement energy systems for innovative applications by developing strengths in their engineering discipline, to have breadth in relevant engineering and science, and to understand the critical role of the environment in energy systems, including economic factors. 5
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