Clicking on a symbol on a given row takes you to that step in the project without navigating through menus.

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2 Each row is a project. Each colored symbol is one of seven steps in completing a project. Clicking on a symbol on a given row takes you to that step in the project without navigating through menus.

3 Project information including part number, original and revision dates, etc. Operations Characteristics In an AutoDCP project, the first three steps set up the linked / integrated information. The project information, operations and characteristics are then automatically placed on all the documents within that project.

4 Project Information Operations Characteristics Any change in the common information created in the first three steps is automatically changed on all the documents in the project shown on the right. Classic Process Flow Diagram (PFD) PFD Type 1 PFD Type 2 PFD Type 3 FMEA 3 rd Edition AIAG 4 th Edition FMEA Forms: Form A Form B Form C Form D Form E Form F Form G Form H AIAG Control Plan Honda PQCT Nissan Control Plan Toyota MQC Check Sheet

5 After the first three steps in a new project, the process and characteristics are automatically linked in the FMEA screen. The colors are an assist feature which indicates where that information is created / maintained.

6 After the first three steps in a new project, the process and characteristics are automatically linked in the Control Plan screen. The colors are an assist feature which indicates where that information is created / maintained.

7 After the first three steps in a new project, libraries, rules and risk profiles offer fast standard completion of the remaining fields on the FMEA.

8 This is a completed FMEA as it appears in AutoDCP.

9 This is a completed FMEA created by AutoDCP in Excel. In addition to linking key data, AutoDCP automatically formats the documents.

10 After the first three steps in a new project, libraries, rules and mass updates offer fast standard completion of the remaining fields on the Dimensional Control Plan.

11 After This the is a first completed three steps DCP in as a new it project, appears libraries, in AutoDCP. rules and mass updates offer fast standard completion of the remaining fields on the Dimensional Control Plan.

12 This is a completed DCP created by AutoDCP in Excel. In addition to linking key data, AutoDCP automatically formats the documents.

13 Once the key data is created, AutoDCP automatically creates the Dimensional Test Results.

14 Once the Dimensional Control Plan is created, AutoDCP automatically uses the DCP to create the Check Sheet.

15 Warrants are created and maintained in the Warrant / Batch Print screen.

16 AutoDCP automatically creates the Excel workbook with the final documents.

17 In addition to project navigation, AutoDCP includes an area for Mass Updates, Analysis and Quality Improvement tools.

18 Implement a recommended action across all affected projects. Copy operations into a new project. Copy characteristics into a new project. Mass update userdefined fields to build FMEA stats by customer, department, part type etc. Implement updated gages or control methods across all affected projects. Link corrective actions to matching FMEA records to prove forecast accuracy. Edit incomplete recommended actions. Convert nonstandard phrases on documents to standard values.

19 Colored numeric dashboard of all FMEAs with drill down feature Graphical dashboard of all FMEAs with drill down feature Audit readiness dashboard Overall dashboard of control plans Projects comparison report Numeric dashboard of stats from CAR- FMEA links Graphical dashboard of all linked CARs with drill down feature Significant characteristics report Overall project statistics

20 Rolling 12 month improvement summary Numeric continuous improvement projects dashboard Numeric continuous improvement operations dashboard Rolling 12 month continuous improvement charts Continuous improvement scores across all projects Continuous improvement charts by project Continuous improvement charts by operation

21 The summary dashboard displays CAR trends, audit readiness, and pareto failure charts for the top ten parts or operations.

22 The operations dashboard in this example shows the concentration of risk in Machine Setup and First Shot Approval.

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