Control processes. Shape the future. Process automation with RÖSBERG

Transcription

1 Process AUTOMATION Control processes. Shape the future. Process automation with RÖSBERG

2 We Fit Your Plant For The Future With a workforce of around 100 employees at five locations in Germany and China, we have been providing tailored automation solutions for our customers worldwide in the sectors of plant construction, chemicals and oil & gas for more than 50 years now. As a manufacturer-independent system s integrator, our services range from planning, configuration and supply to commissioning on site, maintenance and plant management support. Increasingly large plants, and the increasing comple- xity of processes, create a need for constant reorientation. Our aim is to stay always at the cutting edge of technology, and to offer our customers innovative solutions. E&I Engineering We understand your business. Make Consulting will manage all activities, including on- I&C Basic Engineering We support your procurement with device In the field of detail engineering full use of the experience we have gathered Long before tackling individual planning site work, and coordinate the various When it comes to drawing up the spec- specifications, technical quotation compa- we offer you: throughout the world in the project plan- tasks, we outline and define the possibi- sub contractors. RÖSBERG supervises the ifications for sensors, actuators and risons and tailored ordering concepts. ning, assembly, commissioning and optimi- lities together with your specialists. This schedule for you and also arranges the countless other components, the in-depth Control room and cabinet layouts zation of process plants. begins with the basic automation con- necessary acceptance tests. On hand over, experience, solid market knowledge and Electrical Engineering Circuit diagrams cepts, taking plant safety into account and you receive the I&C documentation in sure touch of our engineers is much in RÖSBERG is also your partner for the Loop diagrams With RÖSBERG you are always straight on in cludes questions of data communication, accordance with the Ordinance on Indus- demand. We take into account not only planning and design of electrical power Terminal diagrams course, because we provide both technical such as the use of fieldbusses. Aspects of trial Safety and Health. physical/technical boundary conditions, supply. We plan and specify transformer, Installation diagrams and systematic knowledge from one hand. power supply and energy saving, as well as but also questions of reliability, availabi- main distribution, low voltage distribution, Installation documentation cost estimates, are a part of this phase. You Our services include lity and safety. Our approach is supplier- motor control center (MCC), layout design Use of CAE engineering tools We are always at our best if you simply receive from us proposals for inte grated Consulting for automation solutions neutral. We consider cost-effectiveness of cables and routes and the tasks of specify the objective and leave us to deve- automation, operating and moni toring Automation concepts and also take responsibility for observing earthing, lightning protection and potential Functional Safety lop the solution. We regard ourselves as a concepts. Operator control and relevant legislation and the numerous equalization. Of course the RÖSBERG team Processes which can be dangerous for supplier-neutral engineering partner and, monitoring concepts standards and guidelines that apply. also plans the electrical installation for you, people or the environment are monitored in the light of our experience and mar- Project Management Power distribution concepts including lighting, emergency lighting, fire by safety systems. In case of an accident ket knowledge, we find the solution that Concentrate on your core tasks and Cost estimation We create and develop for you: alarm system and telephone system. these systems activate to intervene in is best for you both from a technical and dele gate the project management to Project management Instrument list the process and can reduce the risk of a economic point of view. RÖSBERG s experienced specialists. We Power consumer list I&C Detail Engineering hazardous situation. With an SIL calcula- Instrument specification This includes the control room and cabi- tion and a conformity assessment in accor - Technical quotation comparison net layouts, circuit diagrams and terminal dance with IEC and 61511, we take Procurement documentation diagrams. When planning the installation, reasonable foresight measures for the pro- Tender specification our practical experience is a great advan- tection of people, the environment and Logic diagrams tage. We prioritize systems that are easy to technical equipment. modify and easy to install.

3 System Integration Making sure everything runs perfect- new perspectives of availability and relia- per cent system test and final acceptance, Training & Service System & devices maintenance Our portfolio covers: ly. We maintain an open cooperation with bility by applying new technology. It is according to the Factory Acceptance Test We take training very seriously. As soon as Start-up support Low voltage distribution cabinets every supplier. So for your project, we can really important to us that operators still (FAT), Site Integration Test (SIT) and Site the new implementation is installed, we Motor control center cabinets pick the best the market has to offer in recognize their plant after moderni- Acceptance Test (SAT). We will perform the personally familiarize your maintenance Cabinets Control cabinets terms of technology, equipment, products zation, and actively support the project. configuration of field devices, Loop-Check and operating personnel on-site with all Our own brand cabinets complete our Cabinets for DCS and PLC and services. And since we cover all areas After only a brief downtime, you will have according to IEC 62382, commissioning the features of your new plant. We are service spectrum. Dovetailing with our Marshalling cabinets of process control engineering, including a modern solution that is robust, functio- and optimization under hot testing con- used to dealing with special customer company s planning team ensures optimal Cabinets for remote-i/o electrical engineering, you will always nally compatible and fits smoothly into the ditions. We compile the testing roadmap requirements. Our services include initial realization and makes us flexible. We build Special designs keep the same contact partners, right system context of your factory. and provide the test documentation. You start-up support and specialists on call operator consoles, cabinets for terminal through from the project study, realization can also count on the reliable cooperation 24 hours a day/365 days a year. We boards, control cabinets and cabinets for and commissioning to customer service. Programming and Configuration of RÖSBERG s specialists when it comes to carry out dynamic application and sys- bulk power. Our experienced specialists At an early stage, our software specialists validation and qualification measures in tem tests with simulation systems such as guarantee high quality workmanship. System Design are already concerned with the customer s accordance with accepted standards, and WinMod. This enables risk-free project- We will give you advice that inte grates processes and plants. The customer also the realization of Good Manufacturing specific training and guarantees short RÖSBERG cabinets are easy to maintain, every aspect, and will make sure that your benefits from the experience we have Practice (GMP). change -over times. have the CE conformity mark, fulfill the plant is flexible for future expansion and accumulated in the use and interfacing assembly guidelines of the various man- adaptation to new technologies. We will of a wide variety of CAE systems and System test (FAT, SIT, SAT) Our services ufacturers and conform with European advise you just as comprehensively on engineering tools. RÖSBERG has always Calibration and parameterization Instruction and training of maintenance standards, the regulations of the VDE (the operational availability and cost-effective- favored a holistic approach, with one of I&C devices and operating personnel German Association for Electrical, Electro- ness as we will on safety issues. Naturally, team supporting a project right from ten- Loop-Check according to IEC System-oriented PLC and DCS trainings nic & Information Technologies) and EMC we regard the integration of a Safety In- dering an offer, through commissioning Commissioning and optimization 24/7 on-call duty directive. strumented System (SIS) as a matter of and personnel training, to customer ser- under operating conditions vital importance. vice. In this way we minimize the number Responsible collaboration during of internal interfaces and are able to de- measures concerning validation Migration/Retrofit liver active results within a very short time. and qualification With RÖSBERG, you keep pace with technological development. We have specialists Factory Acceptance Test/ who can conduct an exact analysis of the Commissioning functionality of older plants and open up A project is completed by a one hundred

4 Process AUTOMATION Vertical Integration We connect worlds. Shorter product tailored directly to the real demands of life cycles, more stringent regulations and production. An MES selects technical parameters from production, the core area of global competition are forcing companies to integrate their manufacturing systems industrial value added, and displays them into their management applications. One in a condensed form. Bottlenecks such as very promising solution is the integration machine downtimes or missing human of processes and information vertically resources are immediately recognized. through all company levels! Whether linked to a superordinate ERP system or used independently, an MES makes RÖSBERG builds a bridge between the functional world of production and the real-time production planning and control managerial level of evaluation and assess- possible for the responsible plant operator. ment. With the implementation of a Manu- In addition, company managers have access to information that provides important facturing Execution System (MES), we ensure a fast, continuous flow of information. decisionmaking support. The priority objectives are to reduce costs, to cut delivery times and to place innovations on the market fast and profitably, in By the information they provide, MES solu- Transparency substantially shorter cycles, while producing cost-effectively. enhance the efficiency of production and tions ensure reliable product qualities and logistic processes. They enable seamless Close to Process traceability right down to the last batch Manufacturing Execution Systems have as required, for instance, by the FDA (Food their planning and control functions and Drug Administration) and by the EU and they improve the competitiveness of your enterprise. You can now enjoy the convenience of a management cockpit that provides all the data relevant to production in realtime at your fingertips. Take decisions on the basis of your factory s Key Performance Indicators (KPI). Conduct informed analysis of strengths and weaknesses, based on up-to-the-minute productivity and efficiency figures. Improve production performance while reducing system costs at the same time. Clarity An MES gives answers to questions like: How should we produce, what should we produce, what should be produced when, and when was something produced? This Is Where The Process Starts Our process automation solutions are always tailored to the individual requirements of the plant and the needs of our customers. As a rule, this is why we always start off with a personal chat. We are happy to talk to you personally about our services and reference customers and then, we will discuss all of the further steps on the road to your automation solution. Bernd Rastatter is happy to answer all further questions. Make an appointment with us right now. This QR code will take you directly to our contact form. Head of Process Automation Bernd Rastatter Bernd.Rastatter@roesberg.com Phone

5 english edition 07/ Rösberg Engineering Ingenieurgesellschaft mbh für Automation Industriestr Karlsruhe Germany PO Box Karlsruhe Germany Phone Fax info.ka@roesberg.com