Wonderware presentation for:

Transcription

1 Wonderware presentation for: Henrik Dybdahl Senior Technical Sales Consultant Schneider Electric, Software, Wonderware Scandinavia September 30, 2015 Agenda Introduction Wonderware MES application for Region Hovedstaden MES Solution for Arla Food 1

2 Software Energy Business IT Business Global Solutions Industry Business Partners Business Software 2

3 Who is Wonderware? Wonderware etablished in 1985 Bought by Invensys in 1999 Invensys bought by Schneider Electric in 2013 The largest install base in the world with more than active licenses. 1/3 of the worlds plants uses Wonderware software A true platform Connects to Anything! What about Quality Or OEE (Overall Condition Statistical Material Tracking Batch Operations Genealogy MES Maintenance Mobile Preventative Operations Energy Operational Equipment Management Equipment Monitoring Process inspections Control Management Maintenance Management procedures Utilisation? Effectiveness)? Web Visualise Historise Model Wonderware System Platform 3

4 Making sense of it all External Data Collect, Abstract and Contextualise Web Visualise Historise Model Wonderware System Platform Orchestration External Data Web Visualise Historise Model Wonderware System Platform 4

5 Wonderware Operational Management In Context with the Supply Chain & Automation Level 4 Business Planning & Logistics ERP PLM EAM SCM Wonderware Enterprise Integrator (WEI) Level 3 Manufacturing Execution System Production & Performance Applications Aggregation/Context Information/Dashboards Work order execution Track and Trace, OEE Real time data processing/storage Events/Triggers Communication Application & Reporting Clients Level 0, 1 & 2 Control Batch Continuous Discrete 3 rd Party 9 MES løsning for Region Hovedstaden 5

6 Software in scope for RH Wonderware System Platform (WSP) Used as base for application Wonderware Enterprice Integrator (WEI) Used For ERP integration or other applications SIMIO Advanced tool for scheduling and re-scheduling Tool for advanced scheduling and recalculate routes Wonderware MES (Operations/Performance/Quality) For handling work orders and Execution Wonderware Skelta BPM (Workflow) For handling Abnormal situations or other situations and other Wonderware Intelligence DataWareHouse used for reports Infrastructure for logistik og sterilcentraler, Center for IT, Medico og Telefoni 12 6

7 Tender overview 13»21 Sterile Supply Management and Traceability Sys Communication with EPIC for booking of cases Generation of orders Guidance of operators in the CSSD s Traceability data Warehouse management»22 Manufacturing Execution System (MES). Base scope Production planning and execution in the distribution centre's and CSSD s SCADA system (option) Options 1.Configuration for future MES tasks 2.Integration to regional master debases 3.Integration to traceability and item identification system 4.Purchase of the suppliers standard modules 5.Integration to regional warehouse management system 6.MES enterprise license for the Capital Region 7.Other regions purchase of licenses and consultancy services 14 7

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9 Communication Between Sites 17 System Platform Multi-Galaxy (ASB) Visualization Node Visualization Node Engineering Station Engineering Station secure bi-directional data exchange WAN, Satellite, Radio Automation Object Server Automation Visualization Object Server Server Galaxy Repository Historian Information Server Galaxy Rigshosp. Galaxy Herlev Visualization Node Automation Object Server Visualization Node Engineering Station Automation Visualization Server Object Server Galaxy Repository Engineering Station Historian Information Server Confidential Property of Schneider Electric 9

10 Communication To upper level Wonderware Enterprise Integration Solutions > Wonderware offers powerful capabilities to complete the manufacturing supply chain by linking Wonderware Software and other plant floor and manufacturing systems to business applications like ERP, PLM, SCM or LIMS systems. Confidential Property of Schneider Electric 10

11 WEI Intelligent Message Delivery Engine Facilitates exchange of information between systems Maintains message history for fast recovery Provides Store & Forward capability Receives & delivers messages to multiple Shop Floor Applications automatically Production Schedule Message Delivery Services Production Schedule Work Order Execution Work Order Execution Message History Database Confidential Property of Schneider Electric 21 WEI in a MES Solution ERP Formatted messaging: History/Recovery/Store & Forward Message Transformation Delivery Engine Production Schedule Work Orders B2MML Material Master Flat File XML File MSMQ SQL Query Database WEI Plugin Application using Inventory Master Work Order Execution Material and Labor Actuals Inventory Transactions Performance Actuals Quality Execution Quality Sample Plan WEI Instance Flat File XML File MSMQ SQL Query MES API WEI Plugin Middleware MESDB API, SQL or 11

12 Delivery Flexibility One to Many Process Order / Route / BOM Message Delivery Engine IN WEI Message History Database Abort Out Outbound Validation Gateway Transform MES Palletizer Laboratory Process Order / Route / BOM Message Delivery Engine IN WEI Message History Database Abort Out Outbound Validation Gateway Transform Process Item to Process Operation Operation / Entity BOM Version BOM Items BOM / Item / Oper Links WO with Process Communication To lower level 12

13 Use of the PackML standard Communication To Sheduling System 13

14 SAP Order Data Process variation data added to model Gantt from model shows Constraints Optimize schedule Scheduling System at local Level using Simio Inbound: Direct Table Binding From MES Tables And Views Outbound: Scheduled Exported Back To MES using MES API 14

15 Communication To Reporting system Metrics in Context Process History T, P, L, F, S, Work Orders, Jobs, Materials Downtime, Shifts, Production Test results, Specifications, Quality, Samples, Inventory, Lots 15

16 Metrics in Context Materials Equipment Intelligence Service Metrics Consumption Production Downtime Quality Specifications Work Order Time/Shifts Wonderware Intelligence Standard Clients 3 rd Party Clients Microsoft Office Reporting Services SharePoint Portal Create Dashboards & Analytics Published to Intelligence Wonderware Server Intelligence Analytics Clients Click once deployment Launched from IDE Wonderware Intelligence Server ArchestrA IDE Wonderware Intelligence data services Dashboard Server Runtime Services Adapter Services Data Store Published Dashboards Information Model Manager WW MES OLE DB WW OSIsoft Historian PI Server TM Galaxy Repository 16

17 MES solution for Arla Food Architecture Arla Production Server 17

18 Arla Process Foods standard dairy Online SAP database optimisation (S95): Contains near-infrared all detail process data: Tracking, Online-QA, applications Downtime, Maint. instruments & & Enviromental applications Weighing systems, Cleaning optimise, Permance & downtime software ETC.. ISA S95 OEE Downtime Maint. measure Energy & Environ. Manufacturing Applications (The MES area) ArchestrA ArchestrA ArchestrA ArchestrA ArchestrA ArchestrA Foxboro Other.. Operator SW/HMI IGSS FIX SattGraph Wonderware IGSS P-net /? Foxboro Process control Siemens Siemens SattCon Siemens SattCon Siemens P-net / Siem. Foxb./ Siem SITE1 SITE 2.. SITE XX Open Standards SAP R/3 MM PP-PI QM PI-PCS SAP Business Connector / XML ISA-95/WBF standard (B2MML XML) MES System X Plant A,B,C.. MES System Y Plant M,N,.. MES System.. Plant.. PackML, S7, AB CIP, OPC etc. PLC PLC PLC PLC PCS 18

19 SAP Process Order to MES Job(s) SAP Process Order BOM POP data Resources MII Convert and Build Configuration Debug Tools B2MML MES Webservice Build and Dispatch Debug Recipe Parameters Parameters for - ProcessSegment - Equipment - Material MES WorkOrder MES Job(s) BOM Specifications Resources LMS Client Copy, Split Adjust Release, Start, Complete 2014 Schneider Electric. All Rights Reserved. All trademarks are owned by Schneider Electric Industries SAS or its affiliated companies or their respective owners