SEMICON EUROPA 2013 ENHANCING LEGACY MES SOLUTIONS Critical Manufacturing S.A. All rights reserved.

Transcription

1 SEMICON EUROPA 203 ENHANCING LEGACY MES SOLUTIONS 203 Critical Manufacturing S.A. All rights reserved.

2 PROBLEM STATEMENT 2 MULTI-SITE The company is a multinational semiconductor manufacturer with 0+ sites worldwide DIFFERENT LEGACY SYSTEMS Sites are FE and BE and have different legacy MES systems VISIBILITY, HARMONIZATION REQUIREMENTS Company wishes to harmonize the overall reporting and operations intelligence, while simultaneously have real-time visibility across sites LEGACY SYSTEM SHORTCOMINGS None of the solutions has sufficient online visibility, reporting or operations intelligence capabilities 203 Critical Manufacturing S.A. All rights reserved.

3 REQUIREMENTS (/5) 3 EQUIPMENT View layout of a factory, a production line, an area or group of equipment Zoom in, zoom out any part of the layout View actual status of the equipment in a colored state Present a legend of the status colors Configure user defined tool icons Easily move equipment to a new physical location/area Configure equipment information shown on "mouse over" 203 Critical Manufacturing S.A. All rights reserved.

4 REQUIREMENTS (2/5) 4 EQUIPMENT FILTER/HIGHLIGHT Visually affect tool icon appearance change color or pattern of tool border, paint the tool with a pattern, blink the tool icon. Filter/show only equipment that Has a given name or is a given area Has the same value of a configured equipment attribute Has been in down state for more than X hours Is in a given selected equipment status 203 Critical Manufacturing S.A. All rights reserved.

5 REQUIREMENTS (3/5) 5 DASHBOARD Query configured MES system to show detailed equipment history View equipment history in a Gantt chart format Show any lots currently staged for a given equipment View equipment comments from the configured MES system Drill down" to more detailed information on the equipment a) current list of equipment parameters and values b) current lot, sub-lot, units, quantities, etc. Create additional dashboards (e.g. reports) 203 Critical Manufacturing S.A. All rights reserved.

6 REQUIREMENTS (4/5) 6 WIP Access current lot/wip status data from the MES to render a WIP dashboard. Summarize WIP quantities in a bar graph by wafers, lots, or die by factory workcenter/location Drill down" to the list of lots by clicking a WIP bar Drill down" to the detailed history of the lot by clicking a lot from the table 203 Critical Manufacturing S.A. All rights reserved.

7 REQUIREMENTS (5/5) 7 SYSTEM Show all equipment in the factory on a single diagram (up to 600 icons) View the equipment status dashboard from up to 400 client terminals Advanced Security Based on role and area, can see different equipment, WIP and detail levels Most functions shall also run on mobile devices 203 Critical Manufacturing S.A. All rights reserved.

8 TRUE MODULAR SOLUTION 8 fablive WIP Tracking Specification Advanced Reporting cmfoundation Dashboards EDC Document Operational Data Storage ERP integration Reports Resource Tracking Exceptions & Checklists Data warehouse & OLAP Advanced Security Genealogy Maintenance Certification cmanalysis cmconnect Advanced Layout & printing Costing SPC Data Mining Recipe e Failure Catalog Order 203 Critical Manufacturing S.A. All rights reserved.

9 MODULES SELECTED 9 fablive WIP Tracking Specification Advanced Reporting cmfoundation Dashboards EDC Document Operational Data Storage ERP integration Reports Resource Tracking Exceptions & Checklists Data warehouse & OLAP Advanced Security Genealogy Maintenance Certification cmanalysis cmconnect Advanced Layout & printing Costing SPC Data Mining Full usage Partial usage Recipe Order e Failure Catalog 203 Critical Manufacturing S.A. All rights reserved.

10 SYSTEM ARCHITECTURE 0 Presentation ARCHITECTURE Based on Microsoft Patterns & Practices Microsoft Application Architecture Guide Presentation Workflows Service Interface Business Workflows Base Business Objects Communication Operational management Security Data Access Layer Operational Data Store (ODS) Data Warehouse Online Database(s) Reports OLAP Business Intelligence 203 Critical Manufacturing S.A. All rights reserved.

11 INTEGRATION AND EXTENSION PRESENTATION TIER BUSINESS TIER ANALYTICS TIER Add ribbon actions Association with customer logic No compilation required Create addins New GUI modules Added via configuration only New GUI s Using framework elements Maintain look & feel Integrate Via WCF Proxy (to API or msg bus) Custom entities Automatic compilation Automatic persistency generation Custom services For services and orchestration No downtime or recompilation DEE rules Pre and post transaction logic Compiled and executed in runtime Integrate Via WCF Proxy s (to API or msg bus) Reports Create new or modify existing reports Cubes Create new or modify pre-built datawarehouse cubes Integration Integrate external data sources into ODS

12 THE SOLUTION (/2) 2 SOLUTION APPROACH cmnavigo provides an abstraction layer For the MES specific equipment and lot representation Data is converted to the framework structure to be visualized and processed by the cmnavigo GUI cmnavigo maintains the data up-to-date instead of delegating this responsibility to the clients (GUIs) when the client (GUI) is started it does not read the complete status data from the legacy MES systems cmnavigo FE Data Synchronizer FE Data Synchronizer BE Data Synchronizer BE Data Synchronizer Legacy MES Frontend Site Legacy MES Frontend Site Legacy MES Backend Site Legacy MES Backend Site DB DB DB DB

13 Data Synchronizer Cross-cut functions ENHANCING LEGACY MES SOLUTIONS THE SOLUTION (2/2) 3 SOLUTION APPROACH Different interaction types ETL based updates API based updates Publish / Subscribe API calls (e.g. lot history) Presentation Framework Service Interface Business Layer Frontend Site Legacy MES Bulk update (all equipment, all states) Trigger or polling (changes) Data Access Layer Operational Data Store (ODS) Data Warehouse DB 203 Critical Manufacturing S.A. All rights reserved.

14 CONCEPTUAL SCHEDULE 4 SCHEDULE Evaluation Pilot month First facility implementation and deployment MES # 3 months Second facility implementation and deployment MES #2 2 months Deployment to the remaining sites - < month per site 203 Critical Manufacturing S.A. All rights reserved.

15 SCREENSHOTS 5 SCREENSHOTS

16 MAIN CONCLUSIONS 6 CONCLUSIONS Enhance MES capabilities without changing legacy MES This is just one example. Others: SPC, Maintenance, Costing, Mobile interface, Harmonize online visualization and reporting of different sites with different MES systems Allow future step by step migration 203 Critical Manufacturing S.A. All rights reserved.

17 WHY ARE WE THE RIGHT PARTNERS? CRITICAL MANUFACTURING 7 Austin, USA Dresden, Germany Hsinchu, Taiwan Porto, Portugal SuZhou, China Critical Group Wide Experience Innovative Solutions Satisfied Customers