Your product, your way. Tool & Die Plastics Electronics

Transcription

1 Your product, your way Tool & Die Plastics Electronics

2 2 Why Gallagher? 3 Gallagher is a global leader in the innovation, manufacture and marketing of customer inspired technology solutions and products for animal management, security and fuel systems. Inspired by CEO and Chairman, Sir William Gallagher, the company s relentless innovation has redefined what is possible for customers since One of the most successful private companies in New Zealand, Gallagher employs over 1000 staff worldwide building enduring partnerships across 130 countries. The company s success can be credited to a customer centric approach to research and development with a strong focus on end-user needs. Through the contract manufacturing unit, our contract partners can leverage off the proven processes and philosophies that have been behind the significant Gallagher growth. We are a turnkey provider that is willing, flexible, and responsive to your requirements. Being a New Zealand organisation, we will find a way. Project fit, guaranteed All Gallagher mainline products undergo rigorous testing before they leave the door. Our approach to contract manufacturing is no different; the same renowned commitment to product quality is applied to every project we undertake. You can do it the hard way or the Gallagher way A team of highly experienced contract manufacturing experts work with industry leading systems to ensure your expectations are exceeded. Flexible and responsive Our commitment to investing in a successful win, win result means we have the ability to increase the production capability to meet your demand; manage your inventory to ensure rapid response times and provide the greatest level of flexibility for finished goods or sub-assembly output. Contents We re great listeners With unlimited access to decades of in-house experience; we work alongside customers to understand the challenges they face and tailor make contract manufacturing solutions to fit. TOOL & DIE PLASTICS ELECTRONICS p4 p5 p6

3 4 Tool & Die Plastics 5 Established over 30 years ago, Gallagher s Tool & Die team apply a combination of art and science to design plastic injection and pressure die cast moulds for internal and external customers. This comprehensive experience allows us to offer a diverse range of tooling capability from small, single cavity tools through to complex, multi-cavity tools with moving parts. And by combining Computer Aided Design and Computer Aided Machining skills with our plastics and electronics manufacturing divisions we provide solutions for a variety of customers around the world including automotive, medical and animal health industries. Key Competencies: Extensive industry connections means Gallagher is well placed to assist customers with finding industrial or product designers to suit their requirements Decades of expertise enable us provide early consultation on tooling during initial project conception A well-established in-house tooling facility means our tooling quotes are very competitive including ongoing support for maintenance and repair. Pre-production MoldFlow MoldAdviser plastic filling analysis optimises moulding efficiency and final product performance More than 30 year s expertise in plastic injection and custom moulding is a significant feature in delivering quality products to our customers. Our collaborative approach to product design together with skills in plastics, tool & die making and electronics manufacturing, provides a fully integrated package. Key Competencies: Highly experienced technical team to help the customer to develop their unique product requirements We take our commitment to provide customers with quality products seriously. We provide staff with regular opportunities to train towards nationally recognised qualifications administered by Plastics and Materials Processing Industry (PAMPITO). 16 injection moulding machines ranging from 40 to 650 tone Committed to investing in new moulding machine technology Comprehensive and robust new product introduction process Wide of plastics resins used from commodity resins through to high end engineering resins In-house tool design with PTC Creo CAD software and integrated CAM enables costeffective modifications before physical production Extensive live tool design archives held for easy future customer access to modify/ modernise older projects Full CNC machining from 3-axis to 5-axis to solve even the most difficult injection mould design Spark erosion for those corner shapes where conventional milling cannot be applied Die polishing up to mirror, sand or glass bead blasting for texture surface finishing

4 6 Electronics 7 Our key philosophy is partnership. With our expertise we will find a way to not only meet your expectations but exceed them, if you win, we win. Gallagher brings to the table a huge range of expertise developing its own electronics based products across vastly different industries - security, agriculture and fuel providing clear assurance for Electronics customers that we have the capability to produce their unique designs. World class systems and processes Our market leading lean production systems are constantly being refined under a culture of continuous improvement. We maintain, develop and relentlessly upgrade an effective Quality Management System, which surpasses the requirements of ISO 9001:2008 by extending these to meet the stringent requirements of IECEx OD/005 and ANZEx MP87 Standards. Further to this, through EC-type examination, Gallagher have earned ATEX quality management system certification against EN Easy to deal with We have a simple and clean client management team structure to support Contract partners: Business Development Manager Account Manager to deal with the day-to-day orders Senior Engineering Technician, for all technical enquiries While this team takes a lead role in delivering the management services, they are not alone and are complemented by many other specialists and suppliers as required. We stand behind it We have strict quality controls in place, throughout each step of manufacturing and assembly. Prior to manufacture the specific criteria for each assembly will have been agreed upon, which includes any speific checks, the testing procedure, and the pass/fail criteria. We welcome the opportunity for customers to visit our premises and are happy to organise audit schedules specific to customers needs. A number of our existing customers have strict auditing requirements that necessitate a physical visit to our factory to review the status of their products and stock. Leveraging across the business The Gallagher Group use a SAP ERP system that includes the contract manufacturing site. SAP fully integrates our planning, production, financial, supply chain management, tracking, quality, business intelligence, and systems. In addition, our Purchasing department works with suppliers to establish commitments that minimize risk and ensure that raw materials and components are available on time to support production

5 Tool & Die 540 sq m factory currently employing 11 staff Latest PTC Creo CAD/CAM software running on ultra fast multi core hardware workstations. 3 to 5 axis CNC Machining Plastics 6500 sq metre factory currently employing 44 staff 16 modern injection moulding machines utilizing the latest technologies Electronics 5000 sq m factory currently employing approximately 100 staff 2x PTH (through hole) line wave soldering machines. One is RoHS compliant 2x SMT line Gallagher (Tool & Die and Plastics) 181 Kahikatea Drive Hamilton 3204 Gallagher (Electronics) 2 Station Road, Marton 4710 Tool & Die Contact: Mathew Bell: Engineering Manager Plastics Contact: Scott Laurence: Production & Technical Manager Electronics Contact: Scott Ellery: Business Development Manager