Industrie 4.0 Gateway for Industry enabling the Digital Transformation

Transcription

1 Industrie 4.0 Gateway for Industry enabling the Digital Transformation Prof. Dr.-Ing. Reiner Anderl Department of Computer Integrated Design (DiK) Faculty of Mechanical Engineering Technische Universität Darmstadt Otto-Berndt-Straße Darmstadt

2 Industrie Gateway for Industry enabling the Digital Transformation 1. Introduction 2. Industrie 4.0 Organization and Basic Technology Plattform Industrie 4.0 RAMI 4.0 (Reference Architecture Model Industrie 4.0) Industrie 4.0 Component 3. Digital Transformation in Production Industrial Use Cases of the Efficient Factory Darmstadt Competence Center for Small and Medium Sized Industries 4. The VDMA Industrie 4.0 Implementation Guideline Toolbox Products and Toolbox Production Target Profiles towards Industrie Summary Folie 2

3 Industrie Gateway for Industry enabling the Digital Transformation 1. Introduction 2. Industrie 4.0 Organization and Basic Technology Plattform Industrie 4.0 RAMI 4.0 (Reference Architecture Model Industrie 4.0) Industrie 4.0 Component 3. Digital Transformation in Production Industrial Use Cases of the Efficient Factory Darmstadt Competence Center for Small and Medium Sized Industries 4. The VDMA Industrie 4.0 Implementation Guideline Toolbox Products and Toolbox Production Target Profiles towards Industrie Summary Folie 3

4 Development of information and communication technology (1) Hypertext hyperlinked documents Multimedia hyperlinked media Socialmedia (1) networking people (1995) (1985,1997,1998) (1998) (2004) (2005) (1995) World Wide Web (1994) (1999) Java, UML, XML (2006) Web Services Web Web 1.0 Web Source: Dr. Dais, Bosch Folie 4

5 Development of information and communication technology (2) Socialmedia (2) networking companies Cyber-Physical Media interconnected and communicating systems Future Media? App technology Industrie 4.0 component Web 3.0 Web A.B Web X.Y Folie 5

6 Industrie 4.0 What does it mean? The term Industrie 4.0 is a play on words consisting of 3 parts. First Industrie indicates that this initiative is dedicated to industry. Second,.0 references the internet technology and intends to create the association with Web 1.0, Web 2.0, Web 3.0, Web technology. Third, the 4 stands for the 4th industrial revolution and aims at reaching a new level of industrial value added chains covering the whole product lifecycle. Prof. Kagermann (acatech) Prof. Wahlster (DFKI) Prof. Lukas (BMBF) Fachbereich 16 Fachgebiet Datenverarbeitung in der Konstruktion Prof. Dr.-Ing. R. Anderl Folie 6

7 Industrie 4.0 its Industrial Perspective Industrie 4.0 refers the 4th industrial revolution and aims at new value added chains covering the whole product lifecycle. The technological approach is the use of so-called Cyber-Physical Systems, which comprise modern control sysetms containing embedded systems equiped with a communication unit. Applying this approach, future products and production equipment are enabled to be logically interlinked and become able to commuinicate. 21. Juni 2015 Fachbereich 16 Fachgebiet Datenverarbeitung in der Konstruktion Prof. Dr.-Ing. R. Anderl Folie 7

8 Approaches for Smart Systems Improvement of the added value Based on functional integration Further improvement of the added value based on cyber-physical systems Aktor M Sensor Controller Adaptive controller Mechanics Mechatronics Adaptronic Networked and communicating systems Smart Plant Smart Factory Smart City Cyber-physical systems support networking and communication Condition Monitoring Source: TU Darmstadt, Effiziente Fabrik 4.0 Source: TU Darmstadt Systems and Structural Health Monitoring Smart Grid Smart Products Smart Logistics Smart Home Remote Diagnosis and Control Tracking and Tracing Source: TU Darmstadt, ESE Folie 8

9 Industrie Gateway for Industry enabling the Digital Transformation 1. Introduction 2. Industrie 4.0 Organization and Basic Technology Plattform Industrie 4.0 RAMI 4.0 (Reference Architecture Model Industrie 4.0) Industrie 4.0 Component 3. Digital Transformation in Production Industrial Use Cases of the Efficient Factory Darmstadt Competence Center for Small and Medium Sized Industries 4. The VDMA Industrie 4.0 Implementation Guideline Toolbox Products and Toolbox Production Target Profiles towards Industrie Summary Folie 9

10 Plattform Industrie 4.0 Folie 10

11 The Plattform Industrie 4.0 Working Groups Reference architectures, Standards and Standardisation Research and Development Security of networked Systems Legal Conditions Work, Initial and Continuing Education Development of the RAMI 4.0-model Standardisation and international cooperation Application scenarios of Industrie 4.0 making the future comprehensible R&D roadmap and innovation strategies IT Security for Industrie 4.0 IT Security in initial and continuing education Need for action to reflect civil procedures and civil procedure laws, IT and data protection law, product liability law, IP law and also employment law Work 4.0, Initial and Continuing Education in Industrie 4.0,need and fields for action, treatment recommendation In the range of qualification/ education Folie 11

12 Implementation recommendations for Industrie 4.0 Effective: April 14, 2015 Industrie 4.0 component RAMI 4.0 Research roadmap Folie 12

13 IUNO National Reference Project: IT-Security for Industrie 4.0 Project- & Knowledge Management Advisory Board (BSI, Industry, Research, Associations) Use Cases Kundenindividuelle Customer specific production Produktion(Homag) Kundenindividuelle Produktionsprozess Production prozesses Produktion für for intelligentes smart parts and Werkstück assemblies (Losgröße Eins) Web-Plattform Web-Platform for für remote Fernwartung control (Bosch) Web-Plattform Gegenseitiger Remote access für ortsunabhängiger strategies Fernwartung and mgmt. Zugriff (Trust Management / Trust Boundaries) Technologiedaten-Marktplatz Market place for technology data (Trumpf) Technologiedaten-Marktplatz Austausch Data exchange von Maschinendaten (Machine as a Service / DRM) Visual security-control (VW) Visueller Management Security-Leitstand visualisation of security data National Reference Implementation Analysis of Requirements Models and Specifikations Toolboxes 12.August 2015 Fachbereich 16 Fachgebiet Datenverarbeitung in der Konstruktion Prof. Dr.-Ing. R. Anderl Folie 13

14 Industrie Gateway for Industry enabling the Digital Transformation 1. Introduction 2. Industrie 4.0 Organization and Basic Technology Plattform Industrie 4.0 RAMI 4.0 (Reference Architecture Model Industrie 4.0) Industrie 4.0 Component 3. Digital Transformation in Production Industrial Use Cases of the Efficient Factory Darmstadt Competence Center for Small and Medium Sized Industries 4. The VDMA Industrie 4.0 Implementation Guideline Toolbox Products and Toolbox Production Target Profiles towards Industrie Summary Folie 14

15 Strategy to Transfer Industrie 4.0 to Industry Developing & Prototyping Demonstration and Testbed Center Competence Center Enterprise specific Workshops Fachbereich 16 Fachgebiet Datenverarbeitung in der Konstruktion Prof. Dr.-Ing. R. Anderl Folie 15

16 Model factory for Industrie 4.0 Unique selling point TU Darmstadt: Effiziente Fabrik 4.0 Build on existing, real production system Brown instead of Green Field Statistical system for the organizational and economic evaluation People are the focus Quantification of benefits via before/after comparison Industrial use cases (application scenarios) Folie 16

17 Uses Cases Efficient Factory 4.0 Use Case 4 Flexible intelligent worker assistance systems Use Case 1 Paperless and integrated quality assurance Components as information carriers Unified data management Use Case 3 Condition and energy monitoring Use Case 2 Digital value stream Real-time capable production controlling Folie 17

18 Industrie 4.0 Components as Information Carriers Folie 18

19 Uses Cases Efficient Factory 4.0 Use Case 4 Flexible intelligent worker assistance systems Use Case 1 Paperless and integrated quality assurance Components as information carriers Unified data management Use Case 3 Condition und energy monitoring Use Case 2 Digital value stream image Real-time capable production controlling Folie 19

20 Don t forget Industrie 4.0 People! Darmstadt Competence Center for Small and Medium Sized Industry (MiT 4.0) Train the Trainer Human centric environments Continuous learning and advanced qualification paths from professional qualification to academic qualification Networks of good pratice Knowledge and competence building on the job Job enrichment Interdisciplinary awareness, thinking and understanding Agile skills (delta engineering to adapt appropriate skills) Folie 20

21 Darmstadt Competence Center for Small and Medium Sized Industry (MiT 4.0) Courses: Efficient value added processes Industrial Work 4.0 New Business Models Condition and Energy Management IT-Security Fachbereich 16 Fachgebiet Datenverarbeitung in der Konstruktion Prof. Dr.-Ing. R. Anderl Folie 21

22 Industrie Gateway for Industry enabling the Digital Transformation 1. Introduction 2. Industrie 4.0 Organization and Basic Technology Plattform Industrie 4.0 RAMI 4.0 (Reference Architecture Model Industrie 4.0) Industrie 4.0 Component 3. Digital Transformation in Production Industrial Use Cases of the Efficient Factory Darmstadt Competence Center for Small and Medium Sized Industries 4. The VDMA Industrie 4.0 Implementation Guideline Toolbox Products and Toolbox Production Target Profiles towards Industrie Summary Folie 22

23 VDMA guideline Industrie 4.0 Initial situation: 86% of German SMEs have recognized the potential of Industrie 4.0 (Source: Commerzbank AG) Visions of Industrie 4.0 are intangible and too general for the industry Way to realize Industrie 4.0 is unknown for the industry Objectives: Break down the visions of Industrie 4.0 on realizable development stages for product ideas and production improvements Understanding Industrie 4.0 as a pioneer of new business models Sketch and support path to successful implementation Folie 23

24 VDMA guideline Industrie 4.0: Toolbox Industrie 4.0 The key element of the guideline Industrie 4.0 is the Toolbox Industrie 4.0 The Toolbox Industrie 4.0 is used to analyze the company s competences and to generate strategies for approaching Industrie 4.0. Source: Leitfaden Industrie 4.0 Orientierungshilfe zur Einführung in den Mittelstand, VDMA Folie 24

25 VDM guideline Industrie 4.0: Toolbox Industrie 4.0 Structure of the toolbox: Application level: Six application levels to identify themes for ideas in the field of Industrie 4.0. The combination provides the functionality. Performance level: Five technological, building on one another performance levels for positioning and strategy development. The highest level represents the vision Industrie 4.0. Performance level Application level Source: Leitfaden Industrie 4.0 Orientierungshilfe zur Einführung in den Mittelstand, VDMA Folie 25

26 VDMA guideline Industrie 4.0: Results for products und production Procedure: 1. Classification with respect to performance levels of the Toolbox Industrie Identification of the existing performance profile in the toolbox 3. Definition of the target profile in the toolbox Folie 26 Source: Leitfaden Industrie 4.0 Orientierungshilfe zur Einführung in den Mittelstand, VDMA

27 Industrie Gateway for Industry enabling the Digital Transformation 1. Introduction 2. Industrie 4.0 Organization and Basic Technology Plattform Industrie 4.0 RAMI 4.0 (Reference Architecture Model Industrie 4.0) Industrie 4.0 Component 3. Digital Transformation in Production Industrial Use Cases of the Efficient Factory Darmstadt Competence Center for Small and Medium Sized Industries 4. The VDMA Industrie 4.0 Implementation Guideline Toolbox Products and Toolbox Production Target Profiles towards Industrie Summary Folie 27

28 Conclusions Industrie 4.0 is a key initiative of the German hightech strategy supported by the German government and to be implemented by industry. Key strategy of Industrie 4.0 is the creation of new innovation for smart systems such as smart products, smart production systems, smart logistics or smart grids based on the integration of internet based communication and embedded control software to ensure sustainablity and environmental soundness. Future research activities will also need to address - safety, security, privacy and knowledge protection, - new business models as well as - human factors impact New advanced engineering methods are required to support the developemnt of smart products able to self-control their functionality and to communicate with other smart systems as well as with humans. Industrie 4.0 is a fascinating technology and each enterprise has to decide whether and if so how to implement Industrie 4.0. Folie 28

29 Thank you for your attention! "In my opinion, you definitely ought to go to Darmstadt. They have a good polytechnic school there. " Albert Einstein 1919 Source: TU Darmstadt / kh-architekten