Industrie 4.0 Zero Error Production with Intelligence Networked Factories

Transcription

1 Industrie 4.0 Zero Error Production with Intelligence Networked Factories by Supachai Vongbunyong, Ph.D. Innovation and Advanced Manufacturing Research Group Institute of Field Robotics King Mongkut s University of Technology Thonburi

2 Agenda Trends and Problems Where are the errors? Solution with Industrie 4.0 Conclusions

3 Trends and Problems PROBLEMS SOCIAL Aging society Lack of skilled worker ECONOMIC High demand of products Shorter product life cycle Product variability Cost reduction pressure ENVIRONMENT Resource depletion Waste and pollution SOLUTIONS Workplace safety Human-machine collaboration Mass customization Effective & Efficient production Value stream optimization Resource efficiency Waste treatment & reduction

4 Where are the Errors? Mass Customization Personalized custom-made with low unit cost production Source-

5 The 4 th Industrial Revolution. Cyber-physical systems Internet of Things

6 Where are the Errors? Enterprise Resource Planning Level Plant Management Level Process Control Level Machine and Field Level

7 Where are the Errors? SMART FACTORY Enterprise Resource Planning Level (1) Value Stream Plant Management Level Process Control Level (2) Process Control Machine and Field Level (3) Human Factors

8 Zero Error Value Stream Market Demand-Supply Life Cycle Monitoring Resource Efficiency Optimization SMART PRODUCT Source -

9 Smart Factory Features Machine to Machine Communication (M2M) Smart Products know process and destination IoT - Cloud stores and processes Big Data Mass customization & Individualization Self adaptation and optimization Big Data

10 Smart Factory S M A R T P R O D U C T Cyber-Physical Systems Cloud-based Process / MES Control Wireless Sensor Network Machine 1 Machine 2 Machine 3 CPS Object CPS Platform Smart Product Smart Product Smart Product

11 Smart Factory M2M Communication Source- TU Vienna Learning & Innovation Factory

12 Smart Factory Conventional Production Producer Mass Production Customer Fixed automation lines Pre-programmed production line Smart Product + Sensors

13 Smart Factory Flexible Manufacturing Mass Customization Customer Products know their process Products know their destination Smart Product + Sensors

14 Smart Factory Networked Manufacturing Mass Customization Customer Improve productivity

15 Zero Error Human Factors Accuracy Time Safety CPS Assistances Safety sensors Augmented Reality False detection Human-machine collaboration Exoskeleton for physical help

16 Zero Error Human Factors Augmented Reality Interactive guidance Step-by-step instruction for complex tasks Source - DFKI AR Handbook -

17 Zero Error Human Factors Human-Machine Collaboration High performance Safe work environment False detection and prevention Source CoTeSys,TUM Cognitive Factory

18 Zero Error Human Factors High performance with physical aids Exoskeleton Source -

19 Concluding Remarks Industrie Future of manufacturing Smart Factory and Smart Products Internet of Things and Cloud Zero error production

20 Q & A

21 Thank you Supachai Vongbunyong, PhD Innovation and Advanced Manufacturing (I AM) esearch Group Lecturer at Institute of FIeld robotics (FIBO) King Mongkut's University of Technology Thonburi