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1 Page 1
2 Robotic Simulation in Industry Shay Shomroni Director Business Development Siemens Industry Software (Tecnomatix)
3 Siemens - A Culture of Innovation Page 3
4 Profile Organization Business Unit within Industry Automation HQ Plano, Texas Workforce of 7,600 Products Product Lifecycle Management Software & Services Market presence 68,700 customers 6.7 million licensed seats of software Page 4
5 Product Portfolio NX DIGITAL PRODUCT DEVELOPMENT CAD-CAM-CAE Solutions Design & engineer better products faster... TECNOMATIX DIGITAL MANUFACTURING Production Planning Solutions Build & support products more efficiently... TEAMCENTER DIGITAL LIFECYCLE MANAGEMENT cpdm Solutions Collaborate & innovate more intelligently... VELOCITY SERIES PLM FOR SMALL AND MID-SIZED BUSINESSES Get on the fast track to a PLM strategy... Page 5
6 Business Drivers 1. Increased No. of new product introductions / year 2. Reduced Time to Market: Design, Commissioning and Ramp-up Higher demand for product and process quality Reduce costs: Mix Model Less applications, Production & Increased automation Less training, Modular plant complexity: Greater resource design use of robot gardens flexibility Page 6 and need for robot collaboration 6. Knowledge capturing
7 Evolution in the robotic market: new cell concepts High density robotic production areas Standard cells Flexible fixtures for mixed production Page 7
8 Evolution in the robotic market: new manufacturing processes Roller hemming Laser welding, remote welding Riveting Page 8
9 Evolution in the robotic market: robot languages Robot programs are more complex Robot languages have comprehensive instruction set More tasks running in parallel More logic and control Process application Customization Page 9
10 Evolution in the robotic market: robotic simulation Simulation has proven value to reduce design errors Off Line Programming is a must New products introduced on existing production lines Reduced production shutdowns Less time available to implement changes Several robot brands for the same OEM Page 10
11 Manufacturing Environment Reach and Clearance Build Quality Cycle Time/ Throughput Off-Line Programming Safety Fixture Design Controls Regulatory Comply with geographic facility requirements Safety Achieve interlock and operator safety requirements Customer Meet volume production and quality targets Page 11 System Layout
12 The Method Page 12 Planning Commissioning Simulation
13 Volvo Cars 98% of robots programmed offline V60, V70, S80 models on the same line Production in Sweden, Belgium and China 22 hour (weekend) change introduction Page 13
14 Virtual Commissioning Page 14
15 Carbody Welding (Spot welding) Page 15
16 Magna Steyr 98% automation 280 weld guns 100 grippers Challenge: introduce new model on existing line No downtime in existing line Major reuse of existing line High quality in 1 st try-out Page 16 Save in prototype cost
17 Deburring Turbines & Jet engines Page 17
18 Arc Welding Mid market Page 18
19 Benefits Faster Time to market Reduced Engineering effort Minimize station downtime Better cycle time prediction Avoid collision & damage Improved accuracy Standardization & reuse Page 19
20 Thank You! תודה רבה!
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