Fire glass solutions combining safety and beautiful design. Product Catalogue

Transcription

1 Fire glass solutions combining safety and beautiful design Product Catalogue

2 CONTENTS ABOUT PYROGUARD USING THIS DOCUMENT 03 Introduction 04 Why? 06 Product Overview 08 Pyrostem 10 Integrity 12 Integrity Plus 14 Rapide manufactures fire resistant glass to enable architects, specifiers and installers to achieve their vision of safe and beautiful living and working spaces. With over 25 years of experience in manufacturing fire resistant glass solutions, we have two distinct routes to market. Our cuttable, stockable products are supplied worldwide through our network of over 100 licensed partners. Our bespoke-manufactured toughened products have been installed by fabricators and contractors in thousands of successful projects. exports globally and operates an extensive product development and certification programme to meet customer needs worldwide. Offering solutions from E30/EW30 to EI180, plus additional options to include impact, solar, thermal and acoustic performance, we provide the widest fire resistant glazing range available from an independent manufacturer. Our independence gives us full flexibility to meet customer needs with bespoke, high performance glazing solutions, unrestricted to specific configurations. This product catalogue gives an overview of the different ranges available from. On page 6, you will find an overview to help understand how the ranges align to the different fire performance classifications. From page 8 onwards you can find more detail on each product range including their advantages, performance characteristics, applications and certifications. 16 Rapide Plus 18 Protect Unlike other generalist glass manufacturers, is 100% focused on fire resistant glazing, providing a comprehensive and trusted service including dedicated project management and technical support. Finally on page 30, there is a useful two page comparison of all technical specifications 20 Ultra 22 Infinity 24 Smokeguard 26 Attackguard 28 Extended Performance 30 Technical Specifications 2 3

3 WHY PYROGUARD? WHY PYROGUARD? CUTTING FACILITIES IN-HOUSE TESTING FACILITIES For customers not operating their own cutting facilities, but still wishing to work with Rapide and Rapide Plus, offers a bespoke cutting service. In-house cutting facilities with table cutting and saws are available, which operate on very short lead times. s skilled and experienced cutting team offers custom shapes, waterjet cutting, polished edges, arrised edges. One of the major benefits to s research and development efforts is the fire test furnace located on the French site. The furnace is used by s dedicated Research & Development team for our in-house product development programme and to maintain high standards of quality control. QUALITY STANDARDS All products are CE or UL marked, which means they comply with the requirements for local health, safety and environmental protection legislation. In addition, the performance of products is independently tested and certified by Certfire, BM Trada, BRE, Efectis France, Efectis Nederland and TUV Rheinland. Other certifications include CEKAL certification for IGU manufacturing and ISO 9001 Quality Management certified by BSI. IGU CAPABILITIES PARTNER NETWORK Insulated Glazing Units (IGUs), otherwise known as double or triple glazing, can be supplied featuring s fire resistant glass to meet project-specific requirements. is proud to operate a partner network of over 100 glass processors, ensuring that glazing solutions are readily available when you need them. TECHNICAL SUPPORT A vast array of non-fire rated counterpane glass can be used, including float, coated, tempered and laminated glass, in order to achieve desired attack, blast, thermal, acoustic, solar and impact classifications. Processors of conform to the Construction Product Regulation (CPR) for CE marking, quality control and auditing process, which is supported by s Technical Licensing Programme. As part of this, partners receive full product training. From front-facing technical support to our highly qualified R&D scientists, our teams are industry-leading. Our products are certified to the most stringent technical standards and supported by extensive technical publications. ENVIRONMENTAL POLICY LOCAL & PERSONAL SERVICE Our dedicated specification teams are always available to provide you with the advice, technical and regulatory information they require, and are happy to consult with you at any stage of your project, even if it s just an initial enquiry. operates an Environmental Policy to co-ordinate, monitor and improve the company s environmental performance. This includes minimising the release of any pollutants, reducing waste, especially hazardous waste, recycling materials wherever possible, investing in improved energy efficient products and conserving use of resources. With manufacturing facilities in France and the UK, a knowledge centre in the Netherlands and a dedicated export function including regional agents, is in close proximity to customers globally. With dedicated technical support, project management and local sales teams, is a trusted partner for customers around the world. 4 5

4 PRODUCT OVERVIEW PRODUCT OVERVIEW Duration of fire / smoke protection Product Product Overview Page E - Integrity Pyrostem Entry level cuttable, wired fire rated glass which provides integrity only protection against the passage of flames, smoke and toxic gases for 30 & 60 minutes (E classification). Used in like-for-like refurbishment projects demanding an economical glass with the appearance and performance of Georgian polished wired. 8-9 E Offers effective and economical protection from flames and smoke, but does not prevent the transmission of heat in the event of a fire. Integrity A range of toughened fire rated glass which provides integrity only protection against the passage of flames, smoke and toxic gases for 30 minutes (E classification). As a lightweight monolithic solution it provides exceptional visual quality and light transmission combined with short lead times and UV stability EW - Integrity & Radiation Integrity Plus A range of toughened fire rated glass which provides integrity and radiant heat reduction for 30 to 120 minutes (EW classification). A lightweight and UV stable solution with exceptional light transmission EW Reduces the amount of radiant heat transfer to below 15 kw/m2 on the unexposed side. Rapide A range of cuttable fire rated glass which provides integrity and radiant heat reduction for 30 & 60 minutes (EW classification). A market leader for ease of processing and installation, the range can be cut by hand with no additional preparation required. A trusted solution in the market for over 20 years, this range offers short lead times and exceptional visual quality EI - Integrity & Insulation Rapide Plus A range of cuttable fire rated glass which provides integrity and heat insulation for 30 & 60 minutes (EI classification). This stockable product provides application flexibility into timber, steel and aluminium framing systems and impact performance at short lead times EI Protect Ultra A range of toughened fire rated glass which provides integrity and heat insulation for 30 to 180 minutes (EI classification). The solution provides impact classification, high performing acoustic properties and UV stability. A premium range of toughened fire rated glass which provides integrity and heat insulation for 30 & 60 minutes (EI classification). Industry-leading acoustic performance, light transmission and low weight. Certified for timber, steel and aluminium profiles The highest level of protection from flames, smoke and heat. Infinity A range of fire rated glass certified for butt joint applications, providing integrity and heat insulation for 30 & 60 minutes (EI classification). No vertical frame profiles required, providing visually appealing seamless partitions between rooms and corridors DH - Smoke Control Maintains a smoke and fume-free escape route for up to half an hour. DH Smokeguard A glass smoke control solution which can direct smoke and keep toxic fumes at bay long enough to allow members of the public to exit the building safely, minimising the risk of smoke inhalation, injury and death. Smokeguard provides significant cost reductions versus mechanical smoke curtains through lower initial investment costs, zero ongoing maintenance and no maximum lifespan Manual Attack Protection Protection against manual attack to the EN 356 standard Attackguard A range of security glass which provides protection against manual attack. Attackguard is used either as an IGU counterpane or as a laminated fire resistant glass. A range of configurations are available which provide manual attack protection to the EN 356 standard from P1A to P6B

5 PYROSTEM E Fire Duration E30 - E60 Cuttable 7mm 18kg/m 2 Acoustic 32dB 3B3 87% U value 5.7W/m 2 K -100 / +300 C Entry level cuttable, wired fire rated glass which provides integrity only protection against the passage of flames, smoke and toxic gases for 30 & 60 minutes (E classification). Used in like-for-like refurbishment projects demanding an economical glass with the appearance and performance of Georgian polished wired. 7mm thick wired glass E Integrity Wired Economical entry level solution Internal and external application 30 to 60 Minutes Cuttable and stockable Readily available solution with short lead times Single Glazing Certified in both steel and timber profiles Usable as a single frame, glazed screen, single door, double door and a unequal double door Fire tested to BS 476: part 22: 1987 Approved by Certifire UK Impact classification to EN 12600:2002-3B3 UV stable Peace of mind throughout the lifespan of the product due to UV stability. No additional protection required for external applications 8 9

6 PYROGUARD INTEGRITY E Fire Duration E mm Acoustic 15 30kg/m dB 1C % U value W/m 2 K ±100 C A range of toughened fire rated glass which provides integrity only protection against the passage of flames, smoke and toxic gases for 30 minutes (E classification). As a lightweight monolithic solution it provides exceptional visual quality and light transmission combined with short lead times and UV stability. Available in 6, 8, 10 and 12mm thicknesses E Integrity Bespoke solution Engineered to meet your specific project requirements Internal and external application Single Glazing Can be optionally laminated or used in an IGU for additional performance requirements Certified in both steel or timber profiles Usable as a single frame, windows, glazed screen, single door, double door and unequal double door 30 Minutes Fire tested to BS 476: Part 22: 1987 and BS EN Approved by Certifire UK and Efectis Conforms to EN requirements for thermally toughened soda lime silicate safety glass Impact classification to EN 12600:2002-1C1 Monolithic composition Lightweight UV stable The structural integrity of the product ensures it can be handled and installed in the most challenging of applications and sites High light transmission reduces dependence on artificial light and fits overall design criteria Short lead times to keep your project on time A lightweight solution which simplifies handling and reduces overall construction weight and cost 10 11

7 PYROGUARD INTEGRITY PLUS EW Fire Duration E180 EW30 - EW120 EI mm Acoustic kg/m dB / 1C1 81 % U value W/m 2 K ±100 C / C A range of toughened fire rated glass which provides integrity and radiant heat reduction for 30 to 120 minutes (EW classification). A lightweight and UV stable solution with exceptional light transmission. Available in 6mm and 13mm thicknesses Internal and external application Single Glazing or laminated glazing Can be optionally laminated or used in an IGU for additional performance requirements Certified in both steel and timber profiles Usable as a single frame, windows, glazed screen, curtain wall, single door, double door and unequal double door EW Radiation Control 30 to 120 Minutes Fire tested to BS 476: Part 22: 1987 and BS EN Approved by Certifire UK and Efectis Conforms to EN requirements for thermally toughened soda lime silicate safety glass Impact classification to EN 12600: /1C1 Bespoke solution Engineered to meet your specific project requirements The structural integrity of the product ensures it can be handled and installed in the most challenging of applications and sites EW fire performance gives advanced protection for people & property A lightweight solution which simplifies handling and reduces overall construction weight and cost Peace of mind throughout the lifespan of the product due to UV stability Monolithic configuration complies with EN standards for laminated safety glass EW classification Lightweight UV stable

8 PYROGUARD RAPIDE EW Fire Duration EW30 EW60 Cuttable 7 11mm Acoustic kg/m dB / 2B2 / 3B3 87% U value 5.1W/m 2 K -20 / +140 C A range of cuttable fire rated glass which provides integrity and radiant heat reduction for 30 & 60 minutes (EW classification). A market leader for ease of processing and installation, the range can be cut by hand with no additional preparation required. A trusted solution in the market for over 20 years, this range offers short lead times and exceptional visual quality. Available in 7mm and 11mm thicknesses Internal and external application Single Glazing Can be optionally used in an IGU for additional performance requirements. Certified in and aluminium profiles Usable as a single frame, glazed screen, single door and a GDC door (Graduated Density Chipboard) EW classification 30 to 60 Minutes Fire tested to BS 476: Part 22: 1987 and BS EN Approved by Certifire UK and Efectis Impact classification to EN 12600: /2B2/3B3 Complies with EN standards for laminated safety glass EW classification Excellent flatness tolerances No edge taping required Laminated Glass Thin product Can purchase cut sizes from Cuttable and stockable UV stable EW fire performance gives advanced protection for people & property Glaze faster and more cheaply due to excellent flatness tolerances, meaning glazing beads can be pre-machined Can be cut by hand for quicker and cheaper processing Easier and quicker installation and processing as edge taping is not required Reduce inventory & processing costs by optionally purchasing cut sizes from 14 15

9 PYROGUARD RAPIDE PLUS EI Fire Duration EI30 - EI60 EW60 Cuttable 15 27mm Acoustic kg/m dB 81 % U value W/m 2 K -10 / +45 C A range of cuttable fire rated glass which provides integrity and heat insulation for 30 & 60 minutes (EI classification). This stockable product provides application flexibility into timber, steel and aluminium framing systems and impact performance at short lead times. Available in 15, 19, 23 and 27mm thicknesses Internal and external applications Single Glazing Can be optionally used in an IGU for additional performance requirements Certified in both and aluminium profiles Usable as a glazed screen, curtain wall, single door, double door, unequal double door and a structural wall EI and EW classification 30 to 60 minutes Fire tested to BS 476: Part 22: 1987 and BS EN Approved by Certifire UK and Efectis Impact classification to EN 12600: Complies with EN standards for laminated safety glass EI and EW classification Laminated Glass Can purchase cut sizes from Stock sheets Large range of certification EI fire performance gives the best protection for people & property Meet impact standards without the use of additional counterpanes Reduce inventory & processing costs by optionally purchasing cut sizes from Short lead times to keep your project on time Highly certified and flexible solution which enables you to reduce the number of stock products held 16 17

10 PYROGUARD PROTECT EI Fire Duration EI30 - EI mm kg/m 2 Acoustic 39 47dB 64 81% U value W/m 2 K C A range of toughened fire rated glass which provides integrity and heat insulation for 30 to 180 minutes (EI classification). The solution provides impact classification, high performing acoustic properties and UV stability. Available in 18, 25, 26, 32, 47 and 82mm thicknesses Internal and external applications Single Glazing Can be optionally laminated or used in an IGU for additional performance requirements Certified in and aluminium profiles Usable as a single frame, glazed screen, curtain wall, single door, double door and unequal double door EI insulation 30, 60, 90, 120 and 180 minutes Fire tested to BS 476: Part 22: 1987 and BS EN Approved by Certifire UK and Efectis Conforms to EN requirements for thermally toughened soda lime silicate safety glass Impact classification to EN 12600: EI classification Bespoke solution Laminated Glass Up to 180 minutes of fire resistance EI fire performance gives the best protection for people & property Engineered to meet your specific project requirements Meet impact standards without the use of additional counterpanes Simple to specify for the widest possible range of projects Peace of mind throughout the lifespan of the product due to UV stability Complies with EN standards for laminated safety glass UV stable

11 PYROGUARD ULTRA EI Fire Duration EI30 EI mm Acoustic kg/m dB % C A premium range of toughened fire rated glass which provides integrity and heat insulation for 30 & 60 minutes (EI classification). Industry-leading acoustic performance, light transmission and low weight. Certified for timber, steel and aluminium profiles. Available in 18mm and 21mm thicknesses Internal and external applications Single Glazing Can be optionally laminated or used in an IGU for additional performance requirements Certified in and aluminium Usable as a Single frame, glazed screen, single door, double door and unequal double door EI insulation 30 and 60 minutes Fire tested to EN1364-1: 2015 Approved by Certifire UK and Efectis Conforms to EN requirements for thermally toughened soda lime silicate safety glass Impact classification to EN 12600: Complies with EN standards for laminated safety glass EI classification Bespoke solution EI fire performance gives the best protection for people & property Engineered to meet your specific project requirements The structural integrity of the product ensures it can be handled and installed in the most challenging of applications and sites Highest level of acoustic performance, which reduces dependence on acoustic counterpanes A lightweight solution which simplifies handling and reduces overall construction weight and cost High light transmission reduces dependence on artificial light and fits overall design criteria Advanced gel interlayer technology

12 PYROGUARD INFINITY EI Fire Duration EI30 EI60 Butt joint 15 40mm Acoustic kg/m dB 71 % U value W/m 2 K C A range of fire rated glass certified for butt joint applications, providing integrity and heat insulation for 30 & 60 minutes (EI classification). No vertical frame profiles required, providing visually appealing seamless partitions between rooms and corridors. Butt joint applications in steel & timber Available in 15, 19, 23, 25, 27, 32, 36 and 40mm thicknesses Internal applications Single Glazing Can be optionally laminated or used in an IGU for additional performance requirements Can be supplied as a complete glazing system Usable as fire resistant passageways (structural walls) EI insulation 30 and 60 minutes Fire tested to BS 476: Part 22: 1987 and BS EN Approved by Certifire UK and Efectis Impact classification to EN 12600: Complies with EN standards for laminated safety glass EI classification Bespoke solution Butt joint application Supplied with "system kit" EI fire performance gives the best protection for people & property Engineered to meet your specific project requirements Visually elegant and looks as close to non-fire rated systems as possible High light transmission reduces dependence on artificial light and fits overall design criteria Simplified specification and installation with a fully packaged system 22 23

13 SMOKEGUARD DH Classification DH30 8mm 20 kg/m 2 1C1 87% ±100 C A glass smoke control solution which can direct smoke and keep toxic fumes at bay long enough to allow members of the public to exit the building safely, minimising the risk of smoke inhalation, injury and death. Smokeguard provides significant cost reductions versus mechanical smoke curtains through lower initial investment costs, zero ongoing maintenance and no maximum lifespan. Available in 8mm thickness. Internal use Single Glazing Steel application as a smokescreen DH30 Classification 30 minutes Efectis France Certified Product standard EN572 - DH30 Conforms to EN requirements for thermally toughened soda lime silicate safety glass Impact classification to EN 12600:2002-1C1 The structural integrity of the product ensures it can be handled and installed in the most challenging of applications and sites Engineered to meet your specific project requirements Short lead times to keep your project on time Strong return on investment versus mechanical smoke curtains as zero maintenance is required and there is no maximum lifespan UV stable Range of visual options provides design flexibility Bespoke solution Monolithic composition Glazed alternative to mechanical smoke curtains Large sizes available 2500 x 1200 mm Slim stainless steel brackets, slim glass profile Options for screen printing, acid etching, manifestations, and shapes/cut-outs

14 ATTACKGUARD Manual Attack Protection ±100 C A range of security glass which provides protection against manual attack. Attackguard is used either as an IGU counterpane or as a laminated fire resistant glass. A range of configurations are available which provide manual attack protection to the EN 356 standard from P1A to P6B. Used either as an IGU counterpane or as a laminated fire resistant glass Certified for use with Steel or Timber applications Usable as a glazed screen or door 30 and 60 minutes Tested to EN 356 standard from P1A to P6B Conforms to EN requirements for thermally toughened soda lime silicate safety glass Impact classification to EN 12600: Complies with EN standards for laminated safety glass Bespoke solution Can be used as attack resistant glazing in its own right, or combined with fire resistant glazing Extensive tested range Engineered to meet your specific project requirements The structural integrity of the product ensures it can be handled and installed in the most challenging of applications and sites Save time and reduce procurement complexity with a single source for both attack and fire resistant glazing Full compliance with a wide range of manual attack regulations from P1A to P6B Peace of mind throughout the lifespan of the product due to UV stability. No additional protection required for external applications UV stable

15 EXTENDED PERFORMANCE EXTENDED PERFORMANCE offers optional extended performance characteristics to meet the most demanding project requirements in terms of specification, design and functionality. IMPACT ACOUSTIC All of our fire rated glass is rigorously tested against soft body impact, and certified to the EN standard. This standard provides safety recommendations for the vertical use of glass in locations likely to be subject to accidental human impact. The recommendations are intended to reduce impact related injuries and in particular the risk of cutting and piercing injuries. Fire glass panes alone have a good level of sound reduction but, as designs become more ambitious, acoustic requirements call for IGUs that include a laminated acoustic counterpane. These counterpanes can be offered with a wide range of performance to meet high acoustic requirements for buildings, including minimising intrusive urban sound pollution, ambient noise and reverberation. EFFICIENCY ADVANCED DESIGN SWITCHABLE GLASS THERMAL INSULATION AND SOLAR CONTROL In an era of increasing environmental awareness, green design elements are more in demand than ever before. Low emissivity glass means that IGUs comply with required standards for the conservation of heat. Combining counterpanes with fire glass in your building specification also helps achieve a high BREEAM rating. BREEAM is the world s foremost environmental assessment system for buildings, and sets the standard for energy efficiency and the health and well-being of a building s users. BREEAM credits are awarded for reduction of CO 2 emissions, insulation, lighting, glare control, thermal comfort and acoustic performance amongst others, all of which glass achieves. In terms of design options, frit types, screen print, digital print or vinyl graphics can all be used on counterpanes to create privacy bands, patterns or logos. Digital printing, frit and screen printing are commonly used in our projects. Acid etching or sandblasting are also options to create beautiful privacy glass while maintaining high light transmission. SECURITY With an increasing demand for glass which balances privacy and light transmission, can offer Switchable Glass to fulfil this requirement. Switchable glass, also known as smart glass, switches from frosted to clear at the flick of a switch. A simple ON-OFF mode switches the glass from being clear (transparent) to frosted (opaque). In its frosted state the film acts as an electronic blind providing privacy and security for any glass, window or partition. BLINDS While a typical, air-filled double-glazed window might have a U-value of over 5, because of our flexibility for counterpanes, IGUs when used in conjunction with appropriate counterpanes can offer U-values as low as 1 or below good news for energy expenditure and your overall carbon footprint. glass can provide attack protection (EN356). Specialist counterpane options such as BR4NS for blast and bullet resistance (EN1063) are also available. This makes highly suitable for use in detention centres, mental healthcare institutions, or buildings at risk of attack. Fire resistant glass with integrated blinds is a new development on the market. This configuration allows the combination of fire protection along with the highest levels of hygiene. This is invaluable for applications in healthcare, education, or commercial buildings. Our test evidence allows interstitial blinds to be incorporated in our IGUs

16 TECHNICAL SPECIFICATIONS PYROGUARD SOLUTION RANGE TECHNICAL SPECIFICATIONS Product Range Product Code Fire Classification (mm) Fire Side IGU Option LAM Option Frame / Cuttable Pyrostem Integrity Integrity Plus Rapide Rapide Plus Protect Ultra Pyrostem E30/60 Wired 7 Double Cuttable 3B / +300 C T-E30/6 6 Yes steel 1C T-E30/8 8 1C E30 Monolithic Double T-E30/10 10 steel 1C ±100 C T-E30/12 12 steel 1C T-EW30/6 EW30/60 Monolithic 6 Single / Double /TGU Yes 1C ±100 C T-EW30/13-1 T-EW60/13-1 T-EW90/13-1 T-EW120/13-1 EW30 Impact EW30 Maxi EW30 Maxi Impact EW60 FD60 EI30 INT EI30 EXT EI60 INT EI60 EXT T-EI30/18-2 T-EI60/25-3 T-EI60/26-2 T-EI90/32-2 T-EI120/47-3 T-EI180/82-5 T-EI30/18-1 T-EI60/21-1 E180 EW30 - EW120 EI15 E30 EW60 E60 EI30/EW60 EI60 EI30 EI60 EI90 EI120 EI180 EI30 EI60 Interlayer Interlayer Interlayer Interlayer Interlayer Double Double Double Double Double Yes Yes Yes Yes Yes, aluminium, aluminium GDC, aluminium, aluminium, aluminium, aluminium, aluminium steel, aluminium timber steel steel steel, aluminium, aluminium Cuttable Cuttable Impact Class. 2B2 2B2 2B2 3B3 Sound Red ND 41 Light Trans ND U Value (W/m2 K) ND Temp Range -10 / +45 C -20 / +140 C -10 / +45 C -10 / +45 C ND -10 / +45 C 42 ND (kg/m2) SPECIFIC RANGE Product Range Product Code Fire Classification (mm) Fire Side IGU Option LAM Option Frame / Cuttable Infinity EI30 INT EI30 EXT EI60 INT EI60 EXT EI30/24-2 SWS EI30/32-2 SWS EI60/36-2 SWS EI60/40-2 SWS EI30/EW60 EI60 EI30 EI60 Butt joint Double Yes Yes Yes Yes steel steel timber N/A Impact Class. Sound Red Light Trans U Value (W/m2 K) Temp Range -10 / +45 C -10 / +45 C (kg/m2) Smokeguard DH30/8 DH30 Monolithic 8 Double N/A 1C1 ND 87 ND ±100 C 20 Attackguard N/A N/A Laminated Variable / N/A Yes TGU N/A ND ND ND ±100 C ND 30 Dependent on local certification ND Not Declared Always refer to original reports, assessments or allowances for exact details or requirements. 31

17 Online Resources Online product selector Product technical information Free technical document Project questionnaire twitter.com/pyroguard linkedin.com/company/pyroguard Millfield Lane - Haydock - Merseyside - WA11 9GA - United Kingdom Parc d'activités communautaire n rue des Roseaux Seingbouse - France Luchthavenweg EA Eindhoven - Netherlands T. +44 (0) F. +44 (0) v17.1